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York DJ 036 manual

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  • Page 1

    036-21687-002-A-11 05 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE SINGLE P ACKAGE GAS/ELECTRIC UNITS AND SINGLE P ACKAGE AIR CONDITIONERS DJ 036, 048 & 060 3, 4 & 5 NOMINAL TONS 13.40 to 13.50 SEER ® TECHNICAL GUIDE DESCRIPTION YORK Sunline Magnum ™ unit s are convertible si ngle pack- age air conditioners with a c[...]

  • Page 2

    036-21687-002-A-11 05 2 Unitary Products Group T ABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . 12 FIELD-INSTALLED ACCESSORIE[...]

  • Page 3

    036-21687-002-A-1105 Unitary Products Group 3 PRODUCT NOMENCLA TURE $$ $ '- 1   1   6PRNH'HWHFWRU6$  6PRNH'HWHFWRU5$ 3URGXFW&DWHJRU ' $LU&RQG6LQJOH3NJ5 3URGXFW,GHQWLILHU - 8OWUD(IILFLHQF%HOW&apo[...]

  • Page 4

    036-21687-002-A-11 05 4 Unitary Products Group PRODUCT NOMENCLA TURE - Continued 3-5T Sunline Model Number No menclature S t andar d Cabinet AA None AB Phase Monitor AC Coil Guard AD Dirty Filter Switch AE Phase Monitor & Coil Guard AF Phase Monitor & Dirty Filter Switch AG Coil Guard & Dirty Filter Switch AH Phase Monitor , Coil Guard,[...]

  • Page 5

    036-21687-002-A-1105 Unitary Products Group 5 JR Johnson UNT Controller , DFS, APS, T echnicoat Evap. & Cond Coils, Phase Monitor , & Coil Guard JS Johnson UNT Controller , DFS, APS, SS Drain Pan JT Johnson UNT Controller , D FS, APS, SS Drain Pan, Phase Monitor , & Coil Guard JU Johnson UNT Controller , DFS, APS, SS Drain Pan, & T [...]

  • Page 6

    036-21687-002-A-11 05 6 Unitary Products Group TD T echnicoat Condenser Coil & Dirty Filter Switch TE T echnicoat Condenser Coil, Phase Monit or , & Coil Guard TF T echnicoat Condenser Coil, Phase Monit or , & Dirty Filter Swit ch TG T echnicoat Condenser Coil, Coil Guard, & Dirty Filter Switch TH T echnicoat Condenser Coil, Phase M[...]

  • Page 7

    036-21687-002-A-1105 Unitary Products Group 7 WF Intelli-Comfort w/Mod Link Controller , T echnicoat Con d. Coil, & Phase Monitor WG Intelli-Comfort w/Mod Link Controller, T echnicoat Cond. Coil, & Coil Guard WH Intelli-Comfort w/Mod Link Controller , T echnicoat Con d. Coil, Phase Monitor , & Coil Guard WJ Intelli-Comfort w/Mod Link Co[...]

  • Page 8

    036-21687-002-A-11 05 8 Unitary Products Group DX CPC Controller , DFS, APS, SS Drain Pan, Phase Monitor , Coil Guar d, & T echnicoat Evap and Cond Coils Hing ed Filter Door & T ool less Access Panels EA Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch, Hinge d Filter Door & T oolless Access Panels EB Johnson UNT[...]

  • Page 9

    036-21687-002-A-1105 Unitary Products Group 9 PC Novar ETC-3 Controller , DFS, APS & Coil Guard, Hinged Filter Door & T oolless Access Panels PD Novar ETC-3 Controller , DFS, APS, Phase Monitor , & Coil Guard, Hinged Filter Door & T oolless Access Panels PE Novar ETC-3 Controller , DFS, APS & T echnicoat Cond. Coil, Hinged Filte[...]

  • Page 10

    036-21687-002-A-11 05 10 Unitary Products Group QD Simplicity Intelli-Comfort Controller , Phase Monitor , & Coil Guard, Hinged Filter Door & T oolless Access Panels QE Simplicity Intelli-Comfort Controller , & T echnicoat Cond. Coil, Hinged Filter Door & T oolless Access Panels QF Simplicity Intelli-Comfort Controller , T echnicoat[...]

  • Page 11

    036-21687-002-A-1105 Unitary Products Group 11 FEA TURES All models are available with a wide variety of factory- mounted options such as stainle ss steel heat exchangers, electric heaters, phase monitor , convenience outlet, dirty filter switch, disconnect switch, smo ke detectors, and coil guard to make them suitable for almost every application.[...]

  • Page 12

    036-21687-002-A-11 05 12 Unitary Products Group F ACTOR Y -INST ALLED OPTIONS • SINGLE INPUT ELECTRONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper a ssembly with fully modulating spring-return motor actuator capa- ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system contains one se[...]

  • Page 13

    036-21687-002-A-1105 Unitary Products Group 13 using CO2 sensors. It uses an in side CO2 sensor to per- form Demand V entilation. It can also use an Outside CO2 sensor to perform Differential Demand V entilation. It uses a Patented Comfort V entilation algorithm to provide com- fortable ventilation air te mperature. The patented econo- mizer-loadin[...]

  • Page 14

    036-21687-002-A-11 05 14 Unitary Products Group • ROOF CURBS - Eight and fourteen -inch high roof curbs provide a water-tight seal between the unit and the fin- ished roof. These full perime ter curbs meet the require- ments of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assem- bly . Roof curbs are d[...]

  • Page 15

    036-21687-002-A-1105 Unitary Products Group 15 T ABLE 4: D J036 INDOOR SOUND POWER LEVELS (H ORIZONT AL D UCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP 63 80 82 80 82 78 83 81 85 125 76 77 76 77 82 83 81 82 250 56 59 56 60 60 61 58 60 500 50 50 49 50 54 54 5[...]

  • Page 16

    036-21687-002-A-11 05 16 Unitary Products Group T ABLE 6: D J036 INDOOR SOUND POWER LEV ELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP 63 78 82 78 82 80 85 80 84 125 70 75 70 74 71 80 71 79 250 55 60 55 60 59 61 58 62 500 47 50 47 50 52 53 49 5[...]

  • Page 17

    036-21687-002-A-1105 Unitary Products Group 17 T ABLE 8: D J048 INDOOR SOUND POWER LEVELS (H ORIZONT AL D UCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP 63 74 97 74 95 77 90 77 90 125 70 86 69 86 73 78 72 77 250 53 58 52 57 60 61 58 61 500 49 55 47 54 54 56 5[...]

  • Page 18

    036-21687-002-A-11 05 18 Unitary Products Group T ABLE 10: DJ048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP 63 76 95 77 93 80 91 79 91 125 68 84 67 82 76 84 73 80 250 54 57 52 56 63 61 57 59 500 48 53 46 53 54 57 50 53[...]

  • Page 19

    036-21687-002-A-1105 Unitary Products Group 19 T ABLE 12: DJ060 INDOOR SOUND POWER LEVELS (HORIZONT AL DUCTED INLET) 81,7'(6&5,37,2102'(/ &21),*85$7,21 ,QGRRU%ORZHU6SHHG530 %ORZHU6WDWLF3UHVVXUH,:* $LUIORZ&)0 %ORZHU0RWRU%+3       [...]

  • Page 20

    036-21687-002-A-11 05 20 Unitary Products Group T ABLE 14: DJ060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) 81,7'(6&5,37,2102'(/ &21),*85$7,21 ,QGRRU%ORZHU6SHHG530 %ORZHU6WDWLF3UHVVXUH,:* $LUIORZ&)0 %ORZHU0RWRU%+3        ?[...]

  • Page 21

    036-21687-002-A-1105 Unitary Products Group 21 T ABLE 16: DJ036 COOLING CAP ACITIES (3 TON) Air on Evap- orator Co il T emperature of Air on Co ndenser Coil 75°F 85°F CFM WB (°F) To t a l Cap. 1 (MBH) To ta l 2 Input (kW) Sensible Capacit y (MBH) 1 Return Dry Bulb (° F) To ta l Cap. 1 (MBH) To t a l 2 Input (kW) Sensible Capacity (MBH) 1 Return[...]

  • Page 22

    036-21687-002-A-11 05 22 Unitary Products Group T ABLE 17: DJ048 COOLING CAP ACITIES (4 TON) Air on Evap- orator Co il T emperature of Air on Co ndenser Coil 75°F 85°F CFM WB (°F) To t a l Cap. 1 (MBH) To ta l 2 Input (kW) Sensible Capacity (MBH) 1 Return Dry Bulb (°F) To ta l Cap. 1 (MBH) To t a l 2 Input (kW) Sensible Capacity (MBH) 1 Return [...]

  • Page 23

    036-21687-002-A-1105 Unitary Products Group 23 T ABLE 18: DJ060 COOLING CAPACITIES (5 T O N) Air on Evap- orator Co il T emperature of Air on Co ndenser Coil 75°F 85°F CFM WB (°F) To t a l Cap. 1 (MBH) To ta l 2 Input (kW) Sensible Capacit y (MBH) 1 Return Dry Bulb (° F) To ta l Cap. 1 (MBH) To t a l 2 Input (kW) Sensible Capacity (MBH) 1 Retur[...]

  • Page 24

    036-21687-002-A-11 05 24 Unitary Products Group T ABLE 19: SUPP L Y AIR BLOWER PERFORMANCE (DJ036 BEL T DRIVE) - SIDE DUCT A PPLICA TION AIR FLOW CFM A V AILABLE EXTERNAL ST A TIC PRESSURE - IWG 1 0.2 0.3 0.4 0.5 0.6 RPM W A TTS BHP RPM W A TTS BHP RPM W A TT S BHP RP M W A T TS BHP RPM W A TTS BHP 800 ---- ---- ---- ---- ---- ---- 696 357 0.38 74 [...]

  • Page 25

    036-21687-002-A-1105 Unitary Products Group 25 T ABLE 20: SUP PL Y AIR BLOWER PERFORMANCE (DJ036 BEL T DRIVE) - BOTTOM DUCT APPLICA TION AIR FLOW CFM A V AILABLE EXTERNAL ST A TIC PRESSURE - IWG 1 0.2 0.3 0.4 0.5 0.6 RPM W A TTS BHP RPM W A TTS BHP RPM W A TT S BHP RP M W A T TS BHP RPM W A TTS BHP 800 --- - ---- ---- ---- ---- ---- ---- --- - ----[...]

  • Page 26

    036-21687-002-A-11 05 26 Unitary Products Group T ABLE 21: SUPP L Y AIR BLOWER PERFORMANCE (DJ048 BEL T DRIVE) - SIDE DUCT A PPLICA TION AIR FLOW CFM A V AILABLE EXTERNAL ST A TIC PRESSURE - IWG 1 0.2 0.3 0.4 0.5 0.6 0.7 RPM W A TT S BHP RPM W A TTS BH P RPM W A TTS BHP RPM W A TTS BHP RPM W A TTS BHP RPM W A TTS BHP 1000 ---- ---- ---- --- - ---- [...]

  • Page 27

    036-21687-002-A-1105 Unitary Products Group 27 T ABLE 22: SUP PL Y AIR BLOWER PERFORMANCE (DJ048 BEL T DRIVE) - BOTTOM DUCT APPLICA TION AIR FLOW CFM A V AILABLE EXTERNAL ST A TIC PRESSURE - IWG 1 0.2 0.3 0.4 0.5 0.6 0.7 RPM W A TTS BHP RPM W A TTS BHP RPM W A TTS BHP RPM W A TTS BHP RPM W A TTS B HP RPM W A TTS BHP 1000 ---- ---- ---- - --- ---- -[...]

  • Page 28

    036-21687-002-A-11 05 28 Unitary Products Group T ABLE 23: SUPP L Y AIR BLOWER PERFORMANCE (DJ060 BEL T DRIVE) - SIDE DUCT A PPLICA TION AIR FLOW CFM A V AILABLE EXTERNAL ST A TIC PRESSURE - IWG 1 0.2 0.3 0.4 0.5 0.6 0.7 RPM W A TT S BHP RPM W A TTS BH P RPM W A TTS BHP RPM W A TTS BHP RPM W A TTS BHP RPM W A TTS BHP 1200 ---- ---- ---- ---- ---- -[...]

  • Page 29

    036-21687-002-A-1105 Unitary Products Group 29 T ABLE 24: SUP PL Y AIR BLOWER PERFORMANCE (DJ060 BEL T DRIVE) - BOTTOM DUCT APPLICA TION AIR FLOW CFM A V AILABLE EXTERNAL ST A TIC PRESSURE - IWG 1 0.2 0.3 0.4 0.5 0.6 0.7 RPM W A TTS BHP RPM W A TTS BHP RPM W A TTS BHP RPM W A TTS BHP RPM W A TTS B HP RPM W A TTS BHP 1000 ---- ---- ---- - --- ---- -[...]

  • Page 30

    036-21687-002-A-11 05 30 Unitary Products Group 1. Deduct these resistance values from the available external st atic pressure shown in SUPPL Y AIR BLOWER PERFORMANCE T ables. 2. Add these resistance values to the available static resist ance values on SUPPL Y AIR BLOWER PERFORMANCE T ables. 3. The pressure through the economizer is greater fo r 10[...]

  • Page 31

    036-21687-002-A-1105 Unitary Products Group 31 T ABLE 28: ELECTRICAL DA T A - DJ036, 048 & 06 0 BELT DRIVE W/O POWERED CO NVENIENCE OUTLET MODEL TONNAGE VOL T A GE COMPRES SORS OD F AN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS ) RLA[...]

  • Page 32

    036-21687-002-A-11 05 32 Unitary Products Group MODEL TONNAGE VOL T A GE COMPRES SORS OD F AN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS ) RLA EACH LRA EACH DJ060 208-1-60 25.0 150.0 2.3 7.6 0.0 None -- -- 41.2 45 2CE04510506 4.0 19.2 41[...]

  • Page 33

    036-21687-002-A-1105 Unitary Products Group 33 T ABLE 29: ELECTRICAL DA T A - DJ036, 048 & 06 0 BELT DRIVE WITH POWERED CONVENIENCE OUTLET MODEL TONNAGE VOL T A GE COMPRES SORS OD F AN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS ) RLA[...]

  • Page 34

    036-21687-002-A-11 05 34 Unitary Products Group MODEL TONNAGE VOL T A GE COMPRES SORS OD F AN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS ) RLA EACH LRA EACH DJ060 208-1-60 25.0 150.0 2.3 7.6 10.0 None -- -- 51.2 70 2CE04510506 4.0 19.2 5[...]

  • Page 35

    036-21687-002-A-1105 Unitary Products Group 35 T ABLE 30: PHY SICAL DATA MODELS DJ 036 048 060 EV APORA TOR BLOWER Centrifugal Blower (Dia. x Wd. i n.) 12 X 10 12 X 10 12 X 10 Fan Motor HP ( Belt Drive) 1-1/2 1-1/2 1-1/2 EV APORA TOR COIL Rows Deep 3 4 4 Fins Per I nch 13 13 13 Face Are a (Sq. Ft .) 5.1 5.1 5.1 CONDENSER F ANS Propeller Di a. (in.)[...]

  • Page 36

    036-21687-002-A-11 05 36 Unitary Products Group TYPICAL POWER WIRING TYPICAL CONTROL WIRING FIGURE 2 - TYPICAL FIELD POWER & CONTROL WIRING REFER TO THE ELECTRICAL D A T A T ABLES T O SIZE TH E DISCONNECT SWITCH, O VERCURRENT PRO TEC- TION AND WIRING. RV YC GF R Y1 C Y2 THERMOSTAT 1 TERMINALS UNIT TERMINAL STRIP TB1 24 VOLT TRANSFORMER COOLING [...]

  • Page 37

    036-21687-002-A-1105 Unitary Products Group 37 FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON COOLING ONL Y/ELECTRIC HEA T) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEA T) FRONT VIEW[...]

  • Page 38

    036-21687-002-A-11 05 38 Unitary Products Group FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “A” FIGURE 6 - UNIT WITH FIXED OUTDOO R AIR/MOTORIZED DAMPER RAINHOOD DETAIL “B”[...]

  • Page 39

    036-21687-002-A-1105 Unitary Products Group 39 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) FIGURE 8 - DISCONNECT/BLOWER ACCESS LOCA TION T ABLE 33: UTILITIES ENTRY HOLE OPENIN G SIZE (DIA.) USED FOR A 7/8” KO 1 Contro l Wiring 2 Side Bottom B 2” KO 1 Power W iring Side Bottom C 1-5/8” KO Gas Piping (Fro nt) D 1-1/2” KO Gas Piping (Bottom) DISCON[...]

  • Page 40

    036-21687-002-A-11 05 40 Unitary Products Group FIGURE 9 - TYPICAL APPLICA TIONS[...]

  • Page 41

    036-21687-002-A-1105 Unitary Products Group 41 FIGURE 10 - FOUR AND SIX POINT LOADING 44 7 / 8 82 1 / 4 Y X A B C D CONDENSER COIL END OF UNIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT 44 7 / 8 82 1 / 4 Y X A B C D E F CONDENSER COIL END OF UNIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT T ABLE 35: DJ 4 AND 6 POINT LOAD[...]

  • Page 42

    03 6 - 2 1 6 8 7 -00 2 - A -1105 4 2 Unit a ry Products Group T ABLE 37: OPERA TING WEIGHTS (LBS.) MO DE L S IZ E 3 TON 4 TO N 5 TO N BASIC UNIT D J (Coolin g Only) 5 7 55 8 55 9 0 D J (G a s/Electr ic) N04 6 15 - - N0 6 - 6 35 - N08 6 35 - 6 50 N10 - 6 55 66 0 D0 66 2 5 6 35 6 40 D10 6 45 6 55 66 0 OPTIONS Econo m iz er 50 Motorized D am per 26 El[...]

  • Page 43

    03 6 - 2 1 6 8 7 -00 2 - A -1105 Unit a ry Products Group 43 GUIDE SPECIFICA TIONS GENERAL Units sh a ll be ma nuf a ctured by Y ork Intern a tion a l Unit a ry Products Group in a n I S O 9001 certified f a cility . Y ork's S unline M ag nu m ™ units a re convertible sin g le p a ck- ag e units. A lthou g h the units a re pri ma rily desi g[...]

  • Page 44

    03 6 - 2 1 6 8 7 -00 2 - A -1105 44 Unit a ry Products Group br a zed. S peci a l Phenolic co a tin g sh a ll be a v a il a ble a s a f a ctory option. b. Ev a por a tor a nd Condenser coil s sh a ll be of the direct exp a nsion, dr aw -thru, desi g n. Refri g er a nt Circuit a nd Refri g er a nt Sa fety Co m ponents sh a ll include: a . Independe [...]

  • Page 45

    03 6 - 2 1 6 8 7 -00 2 - A -1105 Unit a ry Products Group 45 OPTIONAL OUTDOOR AIR ( S h a ll be ma de a v a il a ble by either/or): • ELECTRONIC ENTHALPY AUTOM A TIC ECONO- MIZER - Outdoor a nd return a ir d am pers th a t a re inter- locked a nd positioned by a fully- m odul a tin g , sprin g return d am per a ctu a tor . The ma xi m u m le a k [...]

  • Page 46

    03 6 - 2 1 6 8 7 -00 2 - A -1105 4 6 Unit a ry Products Group[...]

  • Page 47

    03 6 - 2 1 6 8 7 -00 2 - A -1105 Unit a ry Products Group 4 7[...]

  • Page 48

    S ubject to ch a n g e w ithout notice. Printed in U. S . A .0 3 6 - 2 1 6 8 7 -00 2 - A -1105 Copyri g ht © 2 005 by Unit a ry Products Group. A ll ri g hts reserved. S upersedes: 03 6 - 2 1 6 8 7 -001- A -0 6 05 Unitary 5005 Norman Product s Y ork O K Group Drive 73069[...]