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York DJ 180 manual

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  • Page 1

    261660-YTG-C-0707 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE TECHNICAL GUIDE SINGLE P ACKAGE GA S/ELECTRIC UNITS AND SINGLE P ACKAGE AIR CONDITIONERS DJ 180, 210, 240 & 300 15 & 25 NOMINAL TONS 12.00 EER (15 TONS), 1 1.70 EER (17.5 TONS), 1 1.3 EER (20 TONS), 10.5 EER (25 TONS) ® DESCRIPTION YORK Sunline Magnum™ u[...]

  • Page 2

    261660-YTG-C-0707 2 Unitary Products Group T ABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PRODUCT NOMEN CLATURE . . . . . . . . . . . . . . . . . 3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5 FIELD-INSTALLED ACCESSORI[...]

  • Page 3

    261660-YTG-C-0707 Unitary Products Group 3 PRODUCT NOMENCLA TURE D J 180 N24 A 2 A AA 1 0 1 2 4 A D = A/C, Single Pkg., R-22 Product Category A=S t d .D r i v e Airflow B = Std. Drive/Single Input Econo. C = Std. Drive/Single Input Econo./Power Exhaust (Downflow Only) D = Std. Drive/Motorized Damper E = Std. Drive/Motorized Damper/Barometric Relief[...]

  • Page 4

    261660-YTG-C-0707 4 Unitary Products Group FEA TURES All models are available with a wide variety of factory- mounted options such as stainless steel he at exchange rs, phase monitor, dirty filter switch , and coil gua rd to make them suitable for almost every app lication. All units are self-contained and assembled on fu ll peri meter base rails w[...]

  • Page 5

    261660-YTG-C-0707 Unitary Products Group 5 with aluminized steel or optional stainless steel tubes, a redundant gas valve, spark ignition, power venting, an ignition module for 100% shut-off and all of the safety controls required to meet the latest ANSI standards. The gas supply piping can be routed into the heating compartment through a hole in t[...]

  • Page 6

    261660-YTG-C-0707 6 Unitary Products Group V A V , power exhaust is energized by means of a binary out- put signal from the unit's V A V control board. The exhaust fa n, motor and controls ar e installed and wired at the factory . The rain hood must be assembled and inst alled in the field. The power exhaus t option can only be used on bot- to[...]

  • Page 7

    261660-YTG-C-0707 Unitary Products Group 7 uses an inside CO 2 sensor to perform Deman d V entila- tion. It can also use an Out side CO 2 se nsor to perform Dif- ferential Demand V entilation. It uses a Patented Comfort V entilation algorithm to provide comfort able ve ntilatio n air temperature. The patented economizer-loadi ng alg orith m will pr[...]

  • Page 8

    261660-YTG-C-0707 8 Unitary Products Group These full perimeter curbs meet the requireme nts of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assemb ly . They're designed to fit inside the base rails of the unit and include both a wood nailing strip and duct han ger supports. • HIGH AL TITUDE NA T[...]

  • Page 9

    261660-YTG-C-0707 Unitary Products Group 9 NOTE: All gas units are two-stage heating. First stage is 50% of total. S.S.E. = S teady S t ate Ef ficienc y (80%) - output divided by input. T ABLE 1: S OUND POWER RA TING 1 UNIT SIZE CFM ESP BLOWER SOUND POWER (db 10 -12 Wa t ts ) Octave Band Centerline Frequency (Hz) SWL dB(A) dB(A) @ 10Ft. 2 IWG RPM B[...]

  • Page 10

    261660-YTG-C-0707 10 Unitary Products Group T ABLE 4: C OOLING CAP ACITIE S FOR DJ180 Air on Evaporator Coil Temperature of Air on Condenser Coil 85°F 95°F CFM WB (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) 86 83 8[...]

  • Page 11

    261660-YTG-C-0707 Unitary Products Group 11 T ABLE 5: C OOLING CAP ACITIE S FOR DJ210 Air on Evaporator Coil Temperature of Air on Condenser Coil 85°F 95°F CFM WB (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) 86 83 8[...]

  • Page 12

    261660-YTG-C-0707 12 Unitary Products Group T ABLE 6: C OOLING CAP ACITIE S FOR DJ240 Air on Evaporator Coil Temperature of Air on Condenser Coil 85°F 95°F CFM WB (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) 86 83 8[...]

  • Page 13

    261660-YTG-C-0707 Unitary Products Group 13 T ABLE 7: C OOLING CAP ACITIE S FOR DJ300 Air on Evaporator Coil Temperature of Air on Condense r Coil 85°F 95°F CFM WB (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) Total Cap. 1 (MBH) Total 2 Input (kW) Sensible Capacity (MBH) * Return Dry Bulb (°F) 86 83 [...]

  • Page 14

    261660-YTG-C-0707 14 Unitary Products Group CFM, ST ATIC PRESSURE, AND POWER - ALTI- TUDE AND T EMPERATURE CORRECTIONS The information below should b e used to assist i n applicatio n of product when being ap plied at altitudes at or exceeding 1000 feet above sea level. The air flow rates listed in the standard blower pe rformance tables are based [...]

  • Page 15

    261660-YTG-C-0707 Unitary Products Group 15 FIGURE 2 - AL TITUDE/TEMPERA TURE CONVER SION F ACTOR[...]

  • Page 16

    261660-YTG-C-0707 16 Unitary Products Group NOTES: 1. Blower performance includes fixed out door air , 2” T/A filters, a dry evaporator coil and no electric heat. 2.Refer to T a ble 13 for addition al st atic resistances. ESP = External S tatic Pressure available for the supply and re turn air du ct system. All internal unit resistances have been[...]

  • Page 17

    261660-YTG-C-0707 Unitary Products Group 17 NOTES: 1. Blower performance includes fixed out door air , 2” T/ A filters, a dry evaporat or coil and no electric heat. 2.Refer to T able 13 for addit ional stati c resistances. ESP = External S tatic Pressure available fo r the supply and r eturn air duct system . All internal unit resist ances have b[...]

  • Page 18

    261660-YTG-C-0707 18 Unitary Products Group NOTES: 1. Blower performance includes fixed out door air , 2” T/A filters, a dry evaporator coil and no electric heat. 2.Refer to T a ble 13 for addition al st atic resistances. ESP = External S tatic Pressure available for the supply and re turn air du ct system. All internal unit resistances have been[...]

  • Page 19

    261660-YTG-C-0707 Unitary Products Group 19 NOTES: 1. Blower performance includes a gas-fire d heat exchanger , fi xed outdoor air , two-inch T/A filt er s and a dry evaporator co il. 2.Refer to the additional S tatic Resistances t able. ESP = External S tatic Pressure available fo r the supply and r eturn air duct system . All internal unit resist[...]

  • Page 20

    261660-YTG-C-0707 20 Unitary Products Group NOTES: 1. Blower performance includes a gas-fire d heat exchanger , fi xed outdoor air , two-inch T/A fil ters and a dry evaporator co il. 2.Refer to the additional S tatic Resistances t able. ESP = External S tatic Pressure available for the supply and re turn air du ct system. All internal unit resistan[...]

  • Page 21

    261660-YTG-C-0707 Unitary Products Group 21 NOTES: 1. Blower performance includes a gas-fire d heat exchanger , fi xed outdoor air , two-inch T/A filt er s and a dry evaporator co il. 2.Refer to the additional S tatic Resistances t able. ESP = External S tatic Pressure available fo r the supply and r eturn air duct system . All internal unit resist[...]

  • Page 22

    261660-YTG-C-0707 22 Unitary Products Group NOTES: 1. Blower performance includes a gas-fire d heat exchanger , fi xed outdoor air , two-inch T/A fil ters and a dry evaporator co il. 2.Refer to the additional S tatic Resistances t able. ESP = External S tatic Pressure available for the supply and re turn air du ct system. All internal unit resistan[...]

  • Page 23

    261660-YTG-C-0707 Unitary Products Group 23 T ABLE 16: BLOWER MOTOR AND DRIVE DA T A MODEL SIZE DRIVE BLOWER RANGE (RPM) MOTOR 1 ADJUS T ABLE MOTOR PULLEY FIXED BLOWER PULLEY BEL T (NOTCHED) HP FRAME EFF . (%) DESIG- NA TION OUTSIDE DIA. (IN.) PITCH DIA. (IN.) BORE (IN.) DESIG- NA TION OUTSIDE DIA. (IN.) PITCH DIA. (IN.) BORE (IN.) DESIG- NA TION P[...]

  • Page 24

    261660-YTG-C-0707 24 Unitary Products Group NOTE 1: HACR T ype per NE C. T ABLE 19: DJ ELECTRICAL D A T A WI THOUT POWERED CONVENIENCE OUTLET MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EACH LRA EACH MODEL KW S T A[...]

  • Page 25

    261660-YTG-C-0707 Unitary Products Group 25 NOTE 1: HACR T ype per NE C. T ABLE 19: DJ ELECTRICAL D A T A WITHOU T POWERED CONVENIENC E OU TLET (CONTINUED) MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EACH LRA EACH [...]

  • Page 26

    261660-YTG-C-0707 26 Unitary Products Group NOTE 1: HACR T ype per NE C. T ABLE 20: DJ ELECTR ICAL DA T A WITH POWERED CONVENIENCE OUTLET MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EACH LRA EACH MODEL KW ST AGES A[...]

  • Page 27

    261660-YTG-C-0707 Unitary Products Group 27 NOTE 1: HACR T ype per NE C. T ABLE 20: DJ ELECTRICAL DA T A WITH PO WERED CONVENIENCE OUTLET (CONTINUED) MODEL (TON- NAGE) VOL T AGE COMPRESSORS OD F AN MOTORS FLA EACH ID BLOWER MOTOR FLA CONV OUTLET AMPS HEA TER OPTION MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EACH LRA EACH MODEL [...]

  • Page 28

    261660-YTG-C-0707 28 Unitary Products Group T ABLE 21: DJ VOL T AGE LIMIT A TION S 1 1. Utilization Range “A” in accorda nce with ARI S tandard 1 10. V O LTA G E L I M I TAT I O N S POWER SUPPL Y VOL T AGE MIN. MAX. VOL T AGE LIMIT A TIONS 208/230-3-60 187 253 460-3-60 414 506 575-3-60 518 630 T ABLE 22: PHYS ICAL DATA MODELS DJ180 DJ210 DJ240 [...]

  • Page 29

    261660-YTG-C-0707 Unitary Products Group 29 T ABLE 23: SUP PLY FAN VFD WEIGHTS, IN LBS. SUPPL Y F AN MOTOR 230V 460V 575V W/O MANUAL BYP ASS 5.0 hp 25 25 30 7.5 hp 30 30 30 10.0 hp 30 30 35 15.0 hp 30 30 40 W/MANUAL BYP ASS 5.0 hp 30 30 35 7.5 hp 35 35 35 10.0 hp 35 35 40 15.0 hp 40 35 45 T ABLE 24: ELECTR IC HEA T CORREC TION FA C T O R S NOMINAL [...]

  • Page 30

    261660-YTG-C-0707 30 Unitary Products Group FIGURE 4 - FRONT VIEW DIMENSIONS T ABLE 25: UTILITIES ENTRY DA T A HOLE OPENING SIZE (DIA.) USED FOR A 1-1/8” KO Control Wiring Side 3/4” NPS (Fem.) Bottom B 3-5/8” KO Power Wiring Side 3” NPS (F em.) Bottom C 2-3/8” KO Gas Pipi ng (Fron t) 1 1. One-inch gas piping NP T required. D 1-1 1/16” H[...]

  • Page 31

    261660-YTG-C-0707 Unitary Products Group 31 FIGURE 5 - REAR VIEW DIMENSIONS NOTE: Units are shipped with the bottom duct openings covered. An accessory flange kit is available for connecting side ducts. For bottom duct application s: 1. Remove the side pane ls from the supply an d return air compartments to gain access to the bottom supply and retu[...]

  • Page 32

    261660-YTG-C-0707 32 Unitary Products Group NOTE: ELEC / ELEC Models : Units and ductwork are approved for zero clearance to combustible material when equipped with electric heaters. GAS / ELEC Models : A 1” clearance must be provided between any combu stible material and the supply air ductwork for a distance of 3 feet from the unit. The product[...]

  • Page 33

    261660-YTG-C-0707 Unitary Products Group 33 FIGURE 7 - UNIT CENTER OF GRA VITY FIGURE 8 - T YP ICAL UNIT APPLICATIONS ROOF JA CK INSTALLATIO N ROOF CUR B INSTALLATIO N SLAB ON GROUND INSTALLATION[...]

  • Page 34

    261660-YTG-C-0707 34 Unitary Products Group FIGURE 9 - FOUR AND SIX POINT LOADS A D C E B F A D B C T ABLE 27: FOUR AND SIX POINT LOADS 180 Gas 2660 454 847 885 474 210 Gas 2928 510 954 954 510 240 Gas 2960 516 964 964 516 300 Gas 3046 531 992 992 531 180 Elec 2460 419 784 819 438 210 Elec 2728 476 888 888 476 240 Elec 2760 481 899 899 481 300 Elec[...]

  • Page 35

    261660-YTG-C-0707 Unitary Products Group 35 1. The 2” space between the ducts allows for “jumping” an existing roof joist. 2. The 58-1/2” overall dimension of the ducts allows duct- work penetration between roof joists that are spaced on 72” centers. Note: Ducts can be installed into the curb from the roof. All electrical and gas line con[...]

  • Page 36

    261660-YTG-C-0707 36 Unitary Products Group FIGURE 13 - TYPICAL SIMPLICITY ® WIRING DIAGRAM W1 W2 Y1 G OCC P P1 Y2 X R SD C C SD SD R OCC C RC G Y2 Y1 W2 W1 Jumper Smoke Detector 24 VAC Class 2 X R THERMOSTAT TERMINALS CONTROL TERMINAL BLOCK TERMINALS ON A LIMITED NUMBER OF THERMOSTATS 3 1 2 4 3 1 2 4 Second stage heating not required on single st[...]

  • Page 37

    261660-YTG-C-0707 Unitary Products Group 37 GUIDE SPECIFICA TIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline Magn u m ™ un i ts ar e con v e rti b l e si ng l e pa ck- age units. All models have dual independent refri gerant cir- cuits for efficient part [...]

  • Page 38

    261660-YTG-C-0707 38 Unitary Products Group OUTDOOR (CONDENSER) F AN ASSEMBL Y The outdoor fans shall be of the direct-d ri ven propeller type, discharge air vertically, have aluminum blades riveted to cor- rosion resistant steel spider brackets and shall be dynami- cally balanced for smooth operation. The 4 outd oor fan motors shall be totally enc[...]

  • Page 39

    261660-YTG-C-0707 Unitary Products Group 39 ELECTRIC HEA TING (DJ***C/E MODELS) Nickel chromium electric h eatin g elements shall be provided as required by the application with 1 or 2 stage control, as required, from 13.5 KW to 72 KW capacities. The heating section shall have a primary lim it control(s) and automa tic reset to prevent the heating [...]

  • Page 40

    Subject to change without notice. Printed in U.S. A. 261660-YTG-C-0707 Copyright © 2007 by Unitary Products Group. All ri ghts reserved. Supersedes: 261660-YTG-B-0107 Unitary 5005 Norman Product s Y ork OK Group Drive 73069 • PROP ANE CONVERSION KIT - Cont ains new orifices and gas valve parts to convert from natural to L.P . gas. One per unit r[...]