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Bom manual de uso
As regras impõem ao revendedor a obrigação de fornecer ao comprador o manual com o produto 3M 200a. A falta de manual ou informações incorretas fornecidas ao consumidor são a base de uma queixa por não conformidade do produto com o contrato. De acordo com a lei, pode anexar o manual em uma outra forma de que em papel, o que é frequentemente utilizado, anexando uma forma gráfica ou manual electrónico3M 200a vídeos instrutivos para os usuários. A condição é uma forma legível e compreensível.
O que é a instrução?
A palavra vem do latim "Instructio" ou instruir. Portanto, no manual 3M 200a você pode encontrar uma descrição das fases do processo. O objetivo do manual é instruir, facilitar o arranque, a utilização do equipamento ou a execução de determinadas tarefas. O manual é uma coleção de informações sobre o objeto / serviço, um guia.
Infelizmente, pequenos usuários tomam o tempo para ler o manual 3M 200a, e um bom manual não só permite conhecer uma série de funcionalidades adicionais do dispositivo, mas evita a formação da maioria das falhas.
Então, o que deve conter o manual perfeito?
Primeiro, o manual 3M 200a deve conte:
- dados técnicos do dispositivo 3M 200a
- nome do fabricante e ano de fabricação do dispositivo 3M 200a
- instruções de utilização, regulação e manutenção do dispositivo 3M 200a
- sinais de segurança e certificados que comprovam a conformidade com as normas pertinentes
Por que você não ler manuais?
Normalmente, isso é devido à falta de tempo e à certeza quanto à funcionalidade específica do dispositivo adquirido. Infelizmente, a mesma ligação e o arranque 3M 200a não são suficientes. O manual contém uma série de orientações sobre funcionalidades específicas, a segurança, os métodos de manutenção (mesmo sobre produtos que devem ser usados), possíveis defeitos 3M 200a e formas de resolver problemas comuns durante o uso. No final, no manual podemos encontrar as coordenadas do serviço 3M na ausência da eficácia das soluções propostas. Atualmente, muito apreciados são manuais na forma de animações interessantes e vídeos de instrução que de uma forma melhor do que o o folheto falam ao usuário. Este tipo de manual é a chance que o usuário percorrer todo o vídeo instrutivo, sem ignorar especificações e descrições técnicas complicadas 3M 200a, como para a versão papel.
Por que ler manuais?
Primeiro de tudo, contem a resposta sobre a construção, as possibilidades do dispositivo 3M 200a, uso dos acessórios individuais e uma gama de informações para desfrutar plenamente todos os recursos e facilidades.
Após a compra bem sucedida de um equipamento / dispositivo, é bom ter um momento para se familiarizar com cada parte do manual 3M 200a. Atualmente, são cuidadosamente preparados e traduzidos para sejam não só compreensíveis para os usuários, mas para cumprir a sua função básica de informação
Índice do manual
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Página 1
3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Litho in U.S.A. © 3M 1999 44-0009-1894-4 (F69.0) Instructions and Parts List 200a T ype 39600 Adjustable Case Se[...]
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Página 2
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic/AccuGlide/Scotch brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts ar[...]
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Página 3
Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic/AccuGlide/Scotch brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the a[...]
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Página 4
Instruction Manual 200a, Adjustable Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide II STD 2 Inch Taping Heads. T able of Content s Page Sec[...]
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T able of Content s (Continued) Page Adjustments .................................................................................................................... ............... 19 - 21 Drive Belt Tension ...................................................................................................... 19 - 20 Taping Head Adjustments ......[...]
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Description The 3M-Matic TM 200a Adjustable Case Sealer with AccuGlide II Taping Heads is designed to apply a C clip of Scotch brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The 200a is manually adjustable to a wide range of box sizes (see "Specifications Box Weig[...]
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Página 7
2 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sell[...]
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Página 8
3 Important Safeguards The "Caution Pinch Point" label, shown in Figure 1-3 , is attached to the center plate at the exit end of the machine bed. The label warns the operator to keep hands out of this area when the drive belts are running. Figure 1-1 Knife Warning Label Figure 1-3 Pinch Point Caution Label The "Warning ?[...]
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Página 9
4 Important Safeguards (Continued) Figure 1-4 Pinch Point Caution Label The "Safety Instructions" label, shown in Figure 1-6 , is attached to the top/front of the upper ski assembly. The label provides convenient safeguard instructions for the operator and service personnel. The "Center Box Here" label, shown in Figure 1-7, [...]
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Página 10
5 Important Safeguards (Continued) Figure 1-9 Tape Threading Label The "Tape Threading Label" , shown in Figure 1-9 , is attached to the left side of both the upper and lower taping heads. The following two labels are located on the upper and lower taping heads. Replacement part numbers for these labels are listed in Section II . The [...]
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Página 11
6 (Specifications continued on next page) Specifications 1. Power Requirements: Electrical - 115 VAC, 60 Hz, 1.9 A (220 watts) The machine is equipped with a 1/6 HP gearmotor and comes with a standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate: Box drive[...]
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Página 12
7 Specifications (Continued) 6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch brand film tapes.) 7. Tape Application Leg Length Standard: 70 mm ± 6 mm [2 .75 inch ±.25 inch ] Tape Application Leg Length Optional: 50 mm ± 6 mm [2 inch ±.25 inch] [...]
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Página 13
8 Specifications (Continued) 10. Machine Dimensions: W L H A * B C** F Minimum m m 790 930 1350 460 610 100 620 [Inches] [31] [36 1/2] [53] [18] [24***] [4] [24 1/2] Maximum m m 2185 890 * Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B" minimum/maximum dimension decreases by [...]
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Página 14
9 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. PACKAGING AND SEPARATE PARTS 1. Lift fiberboard cover off pall[...]
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Página 15
10 Figure 2-1 200a Frame Set-Up 11. Check for free action of both upper and lower taping heads. WARNING Keep hands/fingers away from tape cut-off knife under orange knife guard. Knife is extremely sharp and can cause severe injury. Push buffing roller into head to check for free, smooth action of taping heads. 12. Loosen lock knobs and pivo[...]
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Página 16
11 Installation and Set-Up (Continued) MACHINE BED HEIGHT Adjust machine bed height. The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610 mm [24 in] minimum to 890 mm [35 in] maximum. Note Minimum machine bed height c[...]
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Página 17
12 Installation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 in] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.5 in] high. Refer to "Special Set-Up Procedure Box and Machine Bed Height Ra[...]
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Página 18
13 Operation Figure 3-1 200a Case Sealer Components (Left Front View) IMPORTANT Before operating the case sealer, read the "Important Safeguards", pages 3-5 and "Warnings" on page 14 as well as all of the "Operation" instructions. Refer to Figure 3-1 below to acquaint yourself with the various components and co[...]
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Página 19
14 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Do not leave machine running unattended. 3. Before turning drive belts on, be sure no tools or other objects are on the machine bed. 4. Keep hands and loose clothing away from moving bel[...]
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Página 20
15 Operation (Continued) Box Size Set-Up 1. ADJUST UPPER TAPING HEAD The upper taping head is positioned for the box height by means of the height adjustment crank shown in Figure 3-2. Turn crank clockwise to lower head, counterclockwise to raise head. Place box on infeed end of machine bed with both top and bottom flaps folded and insert under upp[...]
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Página 21
16 Operation (Continued) 3. RUN BOXES TO CHECK ADJUSTMENT (Figure 3-5) Turn electrical switch to "On" to start drive belts. Move box forward under upper taping head until it is taken away by drive belts. If box is hard to move under head or is crushed, raise head slightly. If box movement is jerky or stops under upper head, lower upper he[...]
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Página 22
17 Figure 4-1 Lubrication Points Frame Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or t[...]
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Página 23
18 Maintenance (Continued) WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motor is overloaded. The circuit brea[...]
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Página 24
19 WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Box Drive Belt Tension The two continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by[...]
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Página 25
20 Adjustments (Continued) WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Refer to Figure 5-2 and adjust belt tension as follows: 1. Remove and retain center plate and four screws. 2. Loosen, but d[...]
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Página 26
21 Adjustments (Continued) Taping Head Adjustments Refer to Section II WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. WARNING Use care when working near tape cut-off knives on taping heads [...]
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22 THIS PAGE IS BLANK[...]
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Página 28
23 CASE SEALER FRAME (Refer to Figure 6-1A) 1. Raise the upper head assembly by turning crank handle counterclockwise. Remove and retain the two stop bracket screws and washers from the normal position holes "A-A". 2. Move stop bracket down and secure with original fasteners through upper holes "A" in stop bracket. Relocate both[...]
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Página 29
24 Special Set-Up Procedure (Continued) WARNING Turn off electrical power and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. TAPING HEADS WARNING Use care when working near knives as knives are extremely sharp. If care is not[...]
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Página 30
25 Special Set-Up Procedure (Continued) Figure 6-2 Box and Machine Bed Height Range[...]
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26 THIS PAGE IS BLANK[...]
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Página 32
27 Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Top flap compression rollers in too tight Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Circuit breaker not at correct setting Motor not turning M[...]
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28[...]
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29 Electrical Diagrams (Continued) Figure 7-2[...]
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30 Figure 7-3 Electrical Diagrams (Continued)[...]
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31 Spare Parts It is suggested that the following spare parts be ordered and kept on hand: Qty. Ref. No. Part Number Description 2 2795-39 78-8070-1531-4 Belt - Drive W/Pin Label Kit In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number 78-8113-6714-9, is available as a stoc[...]
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Página 37
32 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8114-0828-1 AccuGlide II STD 2 Inch Upper Taping Head, Type 39600 78-8114-0829-9 AccuGlide II STD 2 Inch Lower Taping Head, Type 39600 78-8[...]
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Página 38
33 IMPORTANT Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability. To Order Parts: 1. Refer to first illustration, Frame Assemblies, page 35 for the Figure Number that identifies a specific portion of the machine. 2. [...]
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Página 39
34 THIS PAGE IS BLANK[...]
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Página 40
35 200a Adjust able Case Sealer Frame Assemblies[...]
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36 200a Adjust able Case Sealer Figure 2795/1 of 2[...]
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Página 42
37 Figure 2795 (Page 1 of 2) Ref. No. 3M Part No. Description 2795-1 78-8070-1513-2 Frame Drive 2795-2 78-8070-1514-0 Spacer 2795-3 78-8070-1515-7 Spacer 2795-4 26-1003-5829-5 Screw Hex Hd, M6 x 12 2795-7 78-8052-6710-7 Roller Idler 2795-8 78-8052-6709-9 Washer Special 2795-9 78-8010-7435-8 Washer Lock, M6 2795-10 26-1003-7957-2[...]
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38 200a Adjust able Case Sealer Figure 2795/2 of 2[...]
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Página 44
39 Figure 2795 (Page 2 of 2) Ref. No. 3M Part No. Description 2795-25 78-8070-1526-4 Cover Chain 2795-26 78-8010-7209-7 Screw Soc Hd, M6 x 12 2795-27 26-100 0-0010-3 Washer Flat, M6 2795-28 78-8070-1527-2 Shaft W/Drive Pulleys 2795-29 78-8070-1528-0 Shaft Gearbox 2795-30 78-8057-5811-3 Key 6 x 6 x 20 mm 2795-31 78-8054-8986-[...]
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40 200a Adjust able Case Sealer Figure 2796[...]
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Página 46
41 Figure 2796 Ref. No. 3M Part No. Description 2796-1 78-8070-1536-3 Support Guide Arm 2796-2 78-8010-7169-3 Screw Hex Hd, M6 x 12 2796-3 26-1000-0010-3 Washer Flat, M6 2796-4 78-8070-1537-1 Lever With Pivot 2796-5 78-8070-1538-9 Bushing 2796-6 26-1003-8816-9 Screw Set, M5 x 6 2796-7 78-8070-1539-7 Link Guide 2796-8 78-8017-907[...]
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Página 47
42 200a Adjust able Case Sealer Figure 2798[...]
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Página 48
43 Figure 2798 Ref. No. 3M Part No. Description 2798-1 78-8070-1557-9 Compression Roller Assembly Right 2798-2 78-8070-1558-7 Compression Roller Assembly Left 2798-3 78-8070-1559-5 Support Compression Roller 2798-4 78-8054-8648-3 Pressure Roller 2798-5 78-8070-1560-3 Stud Roller Mounting 2798-6 78-8052-6566-3 Washer Friction 279[...]
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Página 49
44 200a Adjust able Case Sealer Figure 2799[...]
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Página 50
45 Figure 2799 Ref. No. 3M Part No. Description 2799-1 78-8070-1564-5 Tape Drum Bracket Assembly 2799-2 78-8070-1565-2 Tape Drum Bracket Assembly 2799-3 78-8070-1566-0 Bracket Tape Drum 2799-4 78-8070-1395-4 Bracket Bushing Assembly 2799-5 78-8070-1568-6 Cap Bracket 2799-6 78-8076-4519-3 Shaft Tape Drum 2 Inch 2799-7 78-8017-9169-6 [...]
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46 200a Adjust able Case Sealer Figure 3430[...]
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47 Figure 3430 Ref. No. 3M Part No. Description 3430-2 78-8091-0306-8 Bed Conveyor 3430-3 78-8091-0307-6 Support Drive 3430-4 26-1003-5842-8 Screw Hex Hd, M8 x 20 3430-5 78-8017-9318-9 Washer Plain, 8 mm 3430-6 78-8076-5381-7 Leg Assembly Inner W/Stop 3430-7 78-8076-5382-5 Leg Inner 3430-8 78-8060-8480-8 Pad Foot 3430-9 78-8[...]
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48 Figure 3431 200a Adjust able Case Sealer[...]
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49 Figure 3431 Ref. No. 3M Part No. Description 3431-1 78-8060-8489-9 Column Outer 3431-2 78-8060-8490-7 Plate Column Mounting 3431-3 26-1003-7964-8 Screw Soc Hd Hex Soc Dr, M8 x 20 3431-4 78-8017-9318-9 Washer Plain, 8 mm 3431-5 78-8060-8491-5 Cap Column 3431-6 26-1002-4955-1 Screw Self Tap, 8P x 13 3431-7 78-8005-5740-3 Wa[...]
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50 200a Adjust able Case Sealer Figure 5592[...]
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51 Figure 5592 Ref. No. 3M Part No. Description 5592-1 78-8091-0508-9 Bar Supporting 5592-2 26-1003-7957-2 Screw Soc Hd Hex Hd, M6 x 16 5592-3 78-8100-1042-7 Washer /15 x 6.35 x 2 5592-4 78-8113-6756-0 Side Plate Right, W/English Language Label 5592-5 78-8113-6757-8 Side Plate Left, W/English Language Label 5592-6 26-1003-5842-8[...]
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52 Figure 5593[...]
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53 Figure 5593 Ref. No. 3M Part No. Description 5593-1 78-8091-0660-8 Housing Wire 5593-2 78-8076-4702-5 Grommet /28 5593-3 26-1003-7963-0 Screw Soc Hd, M8 x 16 5593-4 78-8076-4636-5 Strap Wire 5593-5 78-8010-7163-6 Screw - Hex Hd, M5 x10 5593-6 78-8005-5741-1 Washer Flat, M5 5593-7 78-8010-7417-6 Nut Hex, M5 5593-8 78-8060-[...]
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54 200a Adjust able Case Sealer Figure 5594[...]
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55 Figure 5594 Ref. No. 3M Part No. Description 5594-1 78-8094-6379-3 Support Box 5594-2 78-8113-6759-4 Enclosure W/English Language Label 5594-3 78-8094-6381-9 Screw Soc Hd, M4 x 15 5594-4 78-8005-5740-3 Washer Plain, 4 mm 5594-5 26-1003-6914-4 Nut Plastic Insert, M4 5594-6 78-8076-4715-7 Cord Grip 5594-7 78-8076-5211-6 Set Nut[...]
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56 Safety and Information Labels 200a Adjust able Case Sealer[...]
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57 Safety and Information Labels A label kit, part number 78-8113-6714-9, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 1 78-8070-1318-6 Label Box Centering 1 2 78-8070-1329-3 Label Wa[...]