3M 800a manual

Instructions and Parts List 800a T ype 40800 Adjustable Case Sealer with AccuGlide 3 T aping Heads "3M-Matic"and "AccuGlide" are T rademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 201 1 44-0009-2080-9 (A08261 1-NA) Serial No. For reference, record machine serial number here. Important Safety Information Spare Par[...]

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjust- ments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic TM 800a adjustable case sealer . 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-[...]

3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tap[...]

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3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 ii Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set u[...]

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T ABLE OF CONTENTS - MANUAL 1: 800a Adjustable Case Sealer (For T aping Head Information - See MANUAL 2: AccuGlide™ 3 T aping Heads - 2 inch) 800a Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ........................................................................ i - ii T able of Contents .....................[...]

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T ABLE OF CONTENTS (continued) i 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ........................................................................... 15 5.2 Overseas Shipment Packaging (Optional) .......................................................................... 15 5.3 Handling and T ransportation of Uncra[...]

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11 12. Operation 12.1 Operator ’ s Correct Working Position .............................................................................. 24 12.2 Starting the Machine .................................................................................................. ..... 24 12.3 Starting Production ...............................................[...]

ABBREVIA TIONS AND ACRONYMS LIST OF ABBREVIA TIONS, ACRONYMS 3M-Matic - T rademark of 3M St. Paul, MN 55144- 1000 AccuGlide - T rademark of 3M St. Paul, MN 55144-1000 Scotch - T rademark of 3M St. Paul, MN 55144-1000 Drw . - drawing Ex. - for example Fig. - exploded view fi gure no. (spare parts) Figure - Illustration Max. - maximum Min. - minimum[...]

1-INTRODUCTION 1 1.1 Manufacturing Specif i cations / Description / Intended Use The 3M-Matic TM 800a Adjustable Case Sealer with AccuGlide TM 3 T aping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted containers. The 800a is manually adjustable to[...]

2 1-INTRODUCTION (continued) 201 1 August 800a-NA 1.2.2 Manual Maintenance Keep the manual in a clean and dry place near the machine. Do not remove, tear , or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy . 1.2.3 Consulting the [...]

3 2.1 Data Identifying Manufacturer and Machine 2.2 Data for T echnical Assistance and Service 201 1 August 800a-NA For Commercial Use Only 2-GENERAL INFORMA TION[...]

4 2-GENERAL INFORMA TION (continued) 2.3 W arranty Equipment W arranty and Limited Remedy: THE FOLLOWING W ARRANTY IS MADE IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED W ARRANTY OF MERCHANT ABILITY , THE IMPLIED W ARRANTY OF FITNESS FOR A P ARTICULAR PURPOSE AND ANY IMPLIED W ARRANTY ARISING OUT O[...]

5 3-SAFETY 201 1 August 800a-NA 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular atten- tion to sections marked by the symbol: The machine is provided with a LA TCHING EMER- GENCY ST OP BUTTON (Figure 3-1) ; when this button is pressed, it stops the machine at any point [...]

6 201 1 August 800a-NA Figure 3-2 Important! Cavity in the conveyor bed. Never put your hands inside any part of the machine while it is working . Serious injury may occur (Figure 3-4) . Figure 3-3 Figure 3-4 6 3.3 T able of Warnings • T o reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safe[...]

7 201 1 August Figure 3-7 W ARNING Sharp Blade Figure 3-8 Figure 3-5 Figure 3-6 3-SAFETY (continued) • T o reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. W ARNING Important! T ape cutting blade. Never remove the safety device[...]

8 3-SAFETY (continued) 201 1 August 800a-NA 3.7 Residual Hazards The case sealer 800a incorporates various safety protections which should never be removed or disabled. It is essential that the operator and service personnel be warned that hazards exist which can- not be eliminated. 3.8 Recommendations and Measures to Prevent Other Hazards which Ca[...]

9 3-SAFETY (continued) 201 1 August 800a-NA Operator's Skill Levels Required to Perform the Main Operations on Machine Skill 1: Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart prod[...]

10 3-SAFETY (continued) 201 1 August Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer . Also refer to Manual 2 for taping head components. Figure 3-9—800a Case Sealer Components (Left Front View) 800a-NA 3.12 Component Locations Upper T aping Head Lower T aping Head Height Adjustment Handl[...]

11 78-8095-1 141-9 201 1 August 800a-NA 3-SAFETY (continued) 3.13 T able of Warnings and Replacements Labels (continued) Figure 3-10 - Replacement Labels / 3M Part Numbers Leg Height Adjustment Label (not shown) 3M Logo (not shown) 78-8060-8481-6 78-8070-1339-2 78-8070-1336-8 (2) 78-8062-4266-1 78-8070-1329-3 ST OP 78-81 13-6912-9 (2) 78-8095-1628-[...]

12 201 1 August 800a-NA 4-SPECIFICA TIONS IMPORT ANT SAFEGUARD 4.5 T ape Width 36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum 4.4 T ape Scotch ® pressure-sensitive fi lm box sealing tapes. 4.3 Operating Conditions Use in dry , relatively clean environments at 5 o C to 50 o C [40 o F to 120 o F] with clean, dry boxes. Note: Machine should not [...]

13 201 1 August 800a-NA 4-SPECIFICA TIONS (continued) Specif i cations 4.6 T ape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 4.7 T ape Application Leg Length – Standard 70mm ± 6mm [2.75 inch ±. 25 inch ] T ape Application Leg Length – Optiona[...]

14 201 1 August 800a-NA 4-SPECIFICA TIONS (continued) 4.10 Machine Dimensions W L H A* B C F Minimum mm 980 920 1395 460 610 105 620 [Inches] [38-1/2] [36-1/4] [55] [18] [24]* [4-3/16] [24.5] Maximum mm 2185 890 [Inches] - - - - [86]* - - [35]* - - - - * With outer columns relocated to upper position, "H" maximum dimension increases 100mm[...]

5-SHIPMENT -HANDLING-STORAGE, TRANSPORT 15 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air . - Optional sea freight package is available. Packaging Overall Dimensions (Figure 5-1) See Speci fi catio[...]

16 6.1 Uncrating The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1). Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2) After cutting out or removing the staples, lift the shipping box in order to clear the machine[...]

17 7.4 Machine Set-Up / Bed Height Figure 7-2 Adjust machine bed height. The case sealer is equipped with four (4) adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610mm [24 inches] minimum to 890mm [35 inches] maximum - See Speci fi cations. Refer to Figure[...]

18 7-INST ALLA TION (continued) 201 1 August 800a-NA 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Cut the plastic strap which attaches the strip and the EMERGENCY ST OP cable to the frame (Figure 7-5). Cut the plastic ties holding the lower taping head in positi[...]

19 7-INST ALLA TION (continued) 201 1 August 800a-NA 7.7 Completion of T aping Heads See Manual 2 for Complete Instructions: 1. Place the Upper T aping Head in a convenient working position .2. Use Figure 7-8 and tape threading label. Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled f[...]

20 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further push- ing causes the two bottom side belts to drive the box through the taping heads which automatically seal the top and bottom seams. The carton is the[...]

9-CONTROLS 21 201 1 August 800a-NA 9.1 Box Width Adjusting Knobs 9.2 Box Height Adjusting Crank 9.3 Start/Stop Button 9.4 Latching Emergency Stop Button Figure 9-3 Figure 9-2 Figure 9-1 E-Stop Switch Figure 9-4[...]

10-SAFETY DEVICES OF THE MACHINE 22 10.1 Blade Guards Both the top and bottom taping units have a blade guard. (See Manual 2: AccuGlide™ 3 T aping Heads - 2 Inch). 10.2 Emergency Stop Button The box drive belts are turned on and off with the electrical switch on the side of the machine frame. The machine electrical supply can be turned off by pre[...]

1 1 - SET UP AND ADJUSTMENTS 23 1 1.1 Box Width Adjustment Place a product fi lled box on infeed end of machine bed with top fl aps folded as shown and manually move box forward to contact lower taping head applying roller . T urn drive belt adjustment crank to position both side drive belts against sides of box (Figure 1 1-1). 1 1.2 Box Height A[...]

24 12.1 Operator's Correct Working Position and Operational Flow (Figure 12-1). Once the box has been fi lled, close its top fl aps and push it between the top and bottom drive belts. Always keep hands in position as shown in Figure 12-2. The box will be automatically sealed with adhesive tape on the top and bottom box seams. Then the box wi[...]

25 12-OPERA TION (continued) T roubleshooting Guide Correction Check machine speci fi cations. Boxes are narrower than recommended, causing slippage and premature belt wear . Replace drive belts Adjust the box height adjustment with the crank Readjust compression rollers Replace spring holder Reduce spring pressure Replace friction rings Adjust be[...]

26 201 1 August 800a-NA 13.1 Safety Measures (see section 3) Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. 13.2 T ools and Spare Parts Supplied with the Machine See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Qualif i cation Sectio[...]

27 13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Figure 13-4 – Box Drive Belt (Left Side View – Infeed End) 1. Crank the upper taping head to its fully raised position. 2. Remove and retain the three (3) screws (A), three (3) washers (B) and side cover (C). See[...]

28 Figure 13-5 – Box Drive Assembly , Infeed End 6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt. 7. T o set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies. T urn the screws clockwise to increase tension or counterclockwise to decrease [...]

29 13.10 Drive Belt T ension T ension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt [...]

30 Figure 13-8 – Removing T aping Heads From Case Sealer 13.1 1.2 T aping Heads 1. Loosen, but do not remove, the two (2) retaining screws that secure the upper taping head shown - Figure 13-8B. (Refer to Figure 13-8B and Figure 13-8C) 13-MAINTENANCE AND REP AIRS (continued) T APE WEB ALIGNMENT – Manual 2 T APE DRUM FRICTION BRAKE – Manual 2 [...]

31 13.1 1.2 Special Set-Up Procedure (continued) 13.1 1.3 Drive Belt Assembly Height The drive belt assemblies can be raised 48mm [2 inches] to provide better conveying of tall boxes. This change increases the minimum box height that can be taped to 190mm [7-1/4 inches]. Disassemble – Figure 13-9 1. It is fi rst necessary to raise the top taping[...]

32 Special Set-Up Procedure (continued) Moving the outer columns to the upper set of mounting holes increases the maximum box size (height) handled by the case sealer from 620mm [24-1/2 inches] to 725mm [28-1/2 inches]. Note – this also increases the minimum box height from 120mm [4-3/4 inches] to 210mm [8-1/4 inches]. 13.1 1.4 Box Height Range ([...]

33 13.1 1.4 Special Set-Up Procedure (continued) Figure 13-1 1 – Upper Frame Removal 13-MAINTENANCE AND REP AIRS (continued) Lead Screw Outer Column Special Nut Plastic Nut Upper Assembly Plastic Column Cap Upper Assembly Plastic Column Cap Plastic Nut Outer Column Lead Screw Special Nut A C B 201 1 August 800a-NA[...]

34 13.1 1.4 Special Set-Up Procedure (continued) 4. Remove M6 x 16 hex hd screw , special washer and drive belt width adjustment crank - Figure 13-12 . 5. Remove side covers (2) from each side of ma- chine bed - Figure 13-12. 6. Remove chain. If necessary , slip width adjustment crank on shaft and rotate until chain master link is in convenient pos[...]

35 13.1 1.4 Special Set-Up Procedure ( c ontinued) 7. Remove fasteners (M8 x 16 socket head screws and M6 plain washers) that attach column spacers to machine bed and remove spacers/ outer columns from machine bed. Figure 13- 14A. 8. Remove fasteners (M8 x 20 socket head screws) that attach spacers to columns, move spacer down 100 mm [4 inches] to [...]

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37 13-MAINTENANCE AND REP AIRS (continued) 13.12 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ____[...]

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39 201 1 August 800a-NA 14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine (EL V) The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country . 14.2 Emergency Procedures[...]

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41 16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 201 1 August 800a-NA[...]

42 16.2 Spare Parts Order Order parts by quoting the following information: (Refer to the Identi fi cation Plate on the Machine) • MACHINE MODEL • SERIAL NUMBER • FIGURE NO. • POSITION • 3M P ART NO. (1 1 DIGITS) • DESCRIPTION • QUANTITY Important! The machine is constantly revised and improved by our designers. The spare parts catal[...]

43 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment 78-8069-3983-7 Caster Kit Attachment 70-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low T ape Sensor Kit 70-0064-4963-4 AccuGlide 3 Upper T aping Head - 2 inch, T ype 10800 70-0064-4962-6 AccuGlide 3 Lower T aping Head - 2 inch, T ype 10800 78-81 14-0940-4 Three Fl[...]

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45 2011 August 800a-NA Frame Assemblies 800a Figure 10440 Figure 5350 Figure 15230 Figure 5817 Figure 6166 Figure 6162 Figure 6163 Figure 3269 Figure 6165[...]

2 7 5 9 10 3 1 16 18 17 11 11 16 20 7 4 20 18 19 15 21 14 13 12 8 6 1 2 8 20 18 11 22 Figure 10440 800a 46 2011 August 800a-NA[...]

47 Figure 10440 Ref. No. 3M Part No. Description 10440-1 78-8076-4633-2 T ape Roll Bracket Assembly 10440-2 78-8070-1565-2 T ape Drum Bracket Assembly 10440-3 78-8070-1566-0 Bracket – T ape Drum 10440-4 78-8070-1395-4 Bracket – Bushing Assembly 10440-5 78-8070-1568-6 Cap – Bracket 10440-6 78-8076-4519-3 Shaft – T ape Drum 10440-7 78-8017-91[...]

40 32 23 41 41 11 14 28 35 34 28 49 7 15 22 13 25 5 12 27 33 50 24 21 38 7 30 13 36 31 37 6 15 26 47 38 7 46 45 43 42 44 34 39 29 48 1 1 2 2 3 8 51 19 17 18 20 4 3 9 10 16 2011 August 800a-NA 800a Figure 3269 48[...]

49 800a Figure 3269 Ref. No. 3M Part No. Description 3269-1 78-8060-8489-9 Column – Outer 3269-2 78-8076-5426-0 Plate 3269-3 26-1003-7964-8 Screw – Soc Hd, M8 x 20 3269-4 78-8017-9318-9 Washer – Plain 8 mm 3269-5 78-8060-8491-5 Cap – Column 3269-6 26-1002-4955-1 Screw – Self-T ap, 8P x 13 3269-7 78-8005-5740-3 Washer – Plain 4 mm 3269-8[...]

50 4 2 2 1 - 2 14 11 10 12 13 7 5 6 15 6 8 9 3 6 10 2011 August 800a-NA 800a Figure 5350 1[...]

51 800a Figure 5350 Ref. No. 3M Part No. Description 5350-1 78-8100-0876-9 Compression Roller Assembly – R/H 5350-2 78-8100-0877-7 Compression Roller Assembly – L/H 5350-3 78-8070-1559-5 Support – Compression Roller 5350-4 78-8054-8974-3 Pressure Roller 5350-5 78-8070-1560-3 Stud – Roller Mounting 5350-6 26-1004-5510-9 Washer – Friction M[...]

52 800a 3 5 31 6 20 19 1 27 4 3 7 11 10 12 2 16 25 33 23 26 18 18 6 6 18 17 13 14 9 18 15 7 2 21 17 24 22 6 Figure 5817 2011 August 800a-NA[...]

53 800a Figure 5817 Ref. No. 3M Part No. Description 5817-1 78-8094-6379-3 Support – Box 5817-2 78-81 13-6759-4 Box – W/English Language Label 5817-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5817-4 78-8005-5740-3 Washer – Plain, 4 mm 5817-5 26-1003-6914-4 Nut – Plastic Insert, M4 5817-6 78-8076-4715-7 Cord Grip 5817-7 78-8076-521 1-[...]

54 800a 22 16 2 24 2 32 A 48 47 9 7 47 A 31 7 33 41 40 39 15 43 42 38 34 28 36 13 14 1 9 30 32 7 9 11 12 33 46 45 33 46 45 44 32 29 35 37 Figure 6162 / 1 2011 August 800a-NA[...]

55 800a Figure 6162 / 1 Ref. No. 3M Part No. Description 6162-1 78-8076-5380-9 Bed – Conveyor 6162-2 78-8076-5381-7 Leg Assembly – Inner , W/Stop 6162-3 78-8076-5382-5 Leg – Inner 6162-4 78-8060-8480-8 Pad – Foot 6162-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30 6162-6 78-8017-9313-0 Nut – Self-Locking, M8 6162-7 78-8017-9318-9 Washer – P[...]

56 26 2 49 24 16 22 18 20 20 27 18 13 23 19 21 21 19 17 13 6 9 50 7 4 5 3 8 25 29 28 10 52 51 800a Figure 6162 / 2 OPTIONAL 2011 August 800a-NA[...]

57 800a Figure 6162 / 2 Ref. No. 3M Part No. Description 6162-28 78-8032-0375-7 Screw – Hex Hd, M6 x 16 6162-29 26-1000-0010-3 W asher – Flat M6 6162-30 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6162-31 78-8060-8487-3 Cover – Switch 6162-32 78-8060-8087-1 Screw – M5 x 10 6162-33 78-8010-7417-6 Nut – Hex M5 6162-34 78-8076-5393-2 Pla[...]

58 Front 1 1 2 2 10 9 7 3 8 11 7 4 13 12 10 9 7 3 8 11 7 4 13 12 6 5 54 54 18 23 53 26 9 19 20 21 22 34 26 31 30 35 9 25 24 21 20 19 15 18 52 29 27 28 14 53 24 32 10 9 38 39 28 33 28 29 28 27 36 9 37 800a Figure 6163 / 1 2011 August 800a-NA[...]

59 800a Figure 6163 / 1 Ref. No. 3M Part No. Description 6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H 6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H 6163-3 78-8076-5401-3 Block – Upper 6163-4 78-8076-5402-1 Block – Lower 6163-5 78-8076-5403-9 Nut – Block, R/H 6163-6 78-8076-5404-7 Nut – Block, L/H 6163-7 78-8076-5405-4 Bushing –[...]

60 6 5 REAR 1 1 40 40 2 2 54 54 18 21 20 19 9 26 24 23 53 25 9 26 34 22 19 20 21 16 27 28 29 31 52 17 18 53 8 49 50 32 10 3 7 9 33 30 31 48 47 46 45 44 42 41 43 35 28 28 29 28 27 11 7 4 13 12 8 10 3 7 9 11 7 4 13 12 24 Figure 6163 / 2 Rear 2011 August 800a-NA 800a[...]

61 800a Figure 6163 / 2 Ref. No. 3M Part No. Description 6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft 6163-29 78-8076-5418-7 Support – Screw 6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12 6163-31 78-8005-5741-1 W asher – Plain M5 6163-32 78-8010-7417-6 Nut – Hex M5 6163-33 78-8076-5419-5 Sprocket – 3/8 Inch Z=16 6163-34 78[...]

62 23 35 58 59 60 49 11 15 9 10 20 21 22 55 16 17 48 45 44 45 62 63 57 45 48 13 14 5 6 47 46 12 9 10 48 45 52 56 41 42 39 10 8 43 45 3 4 51 50 10 9 8 19 9 21 34 8 22 54 53 10 9 33 9 18 68 61 67 7 800a Figure 15230 / 1 7 40 2011 August 800a-NA[...]

63 800a Figure 15230 / 1 Ref. No. 3M Part No. Description 6164-1 78-8100-1205-0 Drive Assembly – R/H W/O Motor 6164-2 78-8100-1206-8 Drive Assembly – L/H W/O Motor 6164-3 78-8100-1207-6 Guide – Lower , R/H 6164-4 78-8100-1208-4 Guide – Lower , L/H 6164-5 78-81 13-6818-8 Guide – Upper , R/H, W/English Language Label 6164-6 78-81 13-6819-6 [...]

64 1 2 24 23 35 24 25 66 65 64 66 65 64 31 32 30 29 38 36 28 26 27 19 30 37 25 800a Figure 15230 / 2 2011 August 800a-NA[...]

65 800a Figure 15230 / 2 Ref. No. 3M Part No. Description 6164-35 78-8076-5443-5 Pulley Assembly – Idler 6164-36 78-8055-0660-3 Roller – Idler 6164-37 78-8076-5444-3 Shaft – Idler Pulley 6164-38 12-7997-0272-0 E-Ring – M-25 6164-39 78-8076-5445-0 T ensioning – Belt 6164-40 78-8076-5446-8 W asher – Shaft 6164-41 78-8070-1519-9 Screw – [...]

66 23 18 1 15 14 19 4 21 20 30 3 28 11 12 8 7 22 16 16 6 5 16 10 9 2 13 7 17 6 7 29 25 26 27 25 26 27 24 13 Figure 6165 800a 2011 August 800a-NA[...]

67 800a Figure 6165 Ref. No. 3M Part No. Description 6165-1 78-81 13-6870-9 Cross Bar – Lower , W/English Language Label 6165-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 6165-3 78-8100-1042-7 Washer – /15 x 6.35 x 2 6165-4 78-81 13-6810-5 Frame – R/H, W/English Language Label 6165-5 78-81 13-6809-7 Frame – L/H, W/English Language Labe[...]

11 2 8 3 8 2 13 12 7 10 5 7 9 6 4 8 8 6 5 1 800a 2011 August 800a-NA 68 Figure 6166[...]

800a Figure 6166 Ref. No. 3M Part No. Description 6166-1 78-8100-1218-3 Housing – Wire 6166-2 78-8060-7758-8 Fairlead – /20 6166-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 6166-4 78-8076-4636-5 Strap – Wire 6166-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10 6166-6 78-8005-5741-1 Washer – Flat, M5 6166-7 78-8010-7417-6 Nut – Hex, M5 6166-8 78[...]

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Accuglide 3 Upper and Lower High Speed T aping Heads 2 Inch T ype 10800 AccuGlide ™ is a T rademark of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2012 44-0009-2070-0 (E010712-NA) Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. Important Safety Inform[...]

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i 4000563 I N T E R T E K 3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the [...]

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Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number list[...]

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7 Instruction Manual AccuGlide ™ 3 High Speed 2 Inch Upper and Lower T aping Heads T ype 10800 T able of Contents Page Replacement Parts and Service Information ............................................................................................ i - ii T able of Contents.....................................................................[...]

8 AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are T rademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment W arranty and Limited Remedy: Equipment W arranty and Limited Remedy: THE FOLLOWING W ARRANTY IS MADE IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO , ANY IMPLIED WARRANTY OF MERCHANT ABILITY OR FITNES[...]

1 AccuGlide 3 - 2" - NA 2012 January Intended Use The intended use of the AccuGlide™ 3 Upper and Lower T aping Heads - 2 Inch is to apply a "C" clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M-Ma[...]

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3 T aping Head Contents AccuGlide ™ 3 High Speed 2 Inch Upper and Lower T aping Heads consist of: Qty . Part Name 1 T aping Head Assembly 1 T ape Drum and Bracket Assembly 1 Hardware and Spare Parts Kit 1 Threading T ool The manual is an important part of the machine; all information contained herein is intended to enable the equip- ment to be ma[...]

4 Important Safeguards This safety alert symbol identif es important safety messages in this manual. READ AND UNDERST AND THEM BEFORE INST ALLING OR OPERA TING THIS EQUIPMENT . • T o reduce the risk associated with mechanical hazards: − Read, understand and follow all safety and operating instructions before operating or servicing the case seal[...]

5 AccuGlide 3 - 2" - NA 2012 January Important Safeguards (continued) 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . See "Replacement Parts Illustrations and Parts Lists" for label part number[...]

6 AccuGlide 3 - 2" - NA 2012 January Specif i cations 1. T ape: For use with Scotch ® pressure-sensitive fi lm box sealing tapes. 2. T ape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. T ape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch [...]

7 AccuGlide 3 - 2" - NA 2012 January Specif i cations Figure 2/1 Dimensional Drawing Optional T ape Drum Mounting Position 6mm [1/4 in.] Maximum 18mm [1 1/16 in.] Box Feed Direction 18mm [1 1/16 in.] Side View End View 76mm [3 in.] 50mm T ape Leg 76mm [3 in.] 6mm [1/4 in.] Maximum 405mm [16 in.] Maximum Roll Diameter 405mm [16 in.] Maximum Rol[...]

8 Installation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. 2. If a pusher or cleated conveyor is being used, steps should be taken in the conveyor design to prevent the pusher from con[...]

9 AccuGlide 3 - 2" - NA 2012 January Operation Figure 3-2 T aping Head Components/Threading Diagram - Lower Head (Left Side) View) Figure 3-1 T aping Head Components/Threading Diagram - Upper Head (Left Side) View) T ape Drum T ape Drum T ape Supply Roll T ape Supply Roll T ape Adhesive Side T ape Adhesive Side T ension Wrap Roller T ension Wr[...]

10 It is recommended that the detailed instructions and sketches in this manual be referred to the fi rst few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation. Note – Remove tape roll before removing taping head from machine to minimize weight. Operation (continued) Figure 3-[...]

11 Operation (continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller . Excess tape can be cut with a scissors at applying roller . Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. [...]

12 3. Bottom the blade slots against the screws. (This will position the blade at the correct angle.) T ighten the blade screws to secure the blade. Blade Guard The blade guard covers the blade whenever a box is not being taped. Periodically check to be sure the blade guard is functioning properly and returning to cover the blade. Replace any defec[...]

13 Maintenance (continued) Applying/Buff i ng Roller Replacement Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw . T o ease removal of second screw , a 5 mm hex socket has been provided at the bottom of the threads in both ends of the[...]

14 T ape Drum Friction Brake – Figure 5-3 The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring. T urn the nut clockwise to increase the braking force, and counterclockwise to[...]

15 Adjustments (continued) Applying Mechanism Spring T o obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when fi nished. The applying mechanism spring, shown in Figures 5-4A and 5-4B , controls applying and buf fi ng roller pressure on the box and returns the mechanism to the reset position. The spr[...]

16 AccuGlide 3 - 2" - NA 2012 January Adjustments (continued) T ape Leg Length 1. Remove and retain two hex head screws and remove the brush from normal position “A” on side frame. 2. Remount and secure brush in position “A-A” on side frame forward of normal location using original fasteners. 3. Remove cut-off bracket extensions from p[...]

17 T roubleshooting Cause The tape is threaded incorrectly The tape tension is too low The knurled roller drags T ape tracks to one side or drags on the support tabs of applying frame The one-way tension roller is not correctly positioned T aping head is not set up properly The blade is dull and/or has broken teeth T ape tension is insuf fi cient [...]

18 Problem T ape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller T ape not centered on box seam Cause There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Rollers in the tape path do not rotate freely The blade is not cut[...]

19 AccuGlide 3 - 2" - NA 2012 January Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear . These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper T aping Head - 2 inch Qty . Part Number Description 4 78-8076-45[...]

20 Replacement Parts Illustrations and Parts Lists AccuGlide™ 3 High Speed 2 Inch Upper T aping Head, T ype 10800 AccuGlide™ 3 High Speed 2 Inch Lower T aping Head, T ype 10800 1. Refer to the T aping Head Assemblies Figure to fi nd all the parts illustrations identi fi ed by f gure numbers. 2. Refer to the fi gure or fi gures to determine [...]

21 AccuGlide 3 - 2" - NA 2012 January T ape Head - AccuGlide ™ 3 - 2 inch AccuGlide ™ 3 - 2" Figure 10919 (Haute) Figure 10920 (Bas) Figure 10921 Figure 10922 Figure 10925 (Haute) Figure 10401 Figure 10923 Figure 10924 (Bas)[...]

AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2" 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 22 Figure 10925 – Upper Head[...]

23 Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – T ape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2 10925-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10925-6 78-8010-7416-8 Nut – Hex Jam, M4 [...]

24 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 AccuGlide 3 - 2" - NA 2012 January Figure 10922 – Upper and Lower Heads AccuGlide ™ 3 - 2"[...]

25 Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – T ape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller – Knurled Assembly 10922-6 78-8070-1266-7 Roller – Wrap 10922-7 78-8052-6580-4 S[...]

26 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10919 – Upper Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

27 Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Buf fi ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Buf fi ng Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Buf fi ng Assembly 10919-5 78-8070-1220-4 Spacer – Spring 10919-6 78-8052-6580-4 Spacer 10919[...]

28 28 AccuGlide 3 - 2" - NA 201 1 July Figure 10923 – Upper and Lower Heads 1 7 7 3 8 5 5 4 4 9 9 6 6 Figure 10923 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

29 Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buf fi ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw – Bearing Shoulder 10923-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10923-7 78-8137-3305-8 Spacer – Applying Pivot 10923-8 78-8137-3306-6 Sh[...]

30 Figure 10921 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

31 Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off W eldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. T ooth Lockwasher 10921-4 78-8070-1371-5 Blade Guard Assembly – W/English Language Label 10921-5 78-8052-6597-8 [...]

32 Figure 10401 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2" 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11[...]

33 Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – T ape Drum, 50mm 10401-3 78-8017-9169-6 Nut – M18 x 1 10401-4 78-8098-8827-0 T ape Drum Sub Assembly – 2 Inch Wide 10401-5 78-8098-8749-6 T ape Drum 10401-6 78-8098-8817-1 [...]

34 26 8 2 4 8 13 13 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 23 23 5 Figure 10924 – Lower Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

35 Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – T ape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1 10924-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10924-6 78-8010-7416-8 Nut – Hex, M4 1092[...]

36 9 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10920 – Lower Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

37 Figure 10920– Lower Head AccuGlide 3 - 2" - NA 2012 January Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Buf fi ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Buf fi ng Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Buf fi ng Assembly 10920-5 78-8070-1220-4 Spacer – Spring 1092[...]

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