Alliance Laundry Systems CS2000 manual

-0- INSTRUCTIONS FOR INSTALLATION, USE AND MAINTENANCE CS2000 ASEP2000 (VERSION ASEP2000.8 EN 01/01/08) MACHINE N°/SERIAL NUMBER : 1300624 January 2008[...]

-1- Model Identification Information in this manual is applicable to the following models: UHM027D UHM033D UHM049D UHM067D These technical documents contain information that is privileged and confidential. You are hereby notified that any di sclosure or copying is strictly prohibited. We will proceed against any breach of this condition.[...]

-2- TECHNICAL DOCUMENT ASEPTIC AND CS WASHING MACHINE SERIES 2000 CONTENTS 1. General working procedure p. 6 1.1 Description p. 6 1.2 Construction p. 7 1.2.1 Chassis-frame p. 7 1.2.2 Tub and drum p. 7 1.2.3 Suspensions p. 7 1.2.4 Porthole p. 7 1.2.5 Bearings, transmission and motor p. 7 1.2.6 Programming p. 8 1.3 Working principle p. 8 1.4 Security[...]

-3- 3. Technical information for the user p. 19 3.1 Details of the various elements p. 19 3.1.1 Opening and closing the doors p. 19 3.1.2 Soap trays p. 20 3.1.3 Unbalance and direction of rotation p. 20 3.2 Usage of washing machines with micro control p. 21 4. Periodic maintenance p. 21 4.0 Every day p. 21 4.1 Every week p. 21 4.2 Every month p. 21[...]

-4- LIST OF DIAGRAMS N° diagram Index Date Description Type machine AS2000-0001 06/01/00 Washer drye r, front view CS, ASEP2000 AS2000-0003 B 19/12/01 Side view CS, ASEP2000 AS2000-0009 A 29/03/00 Tub detail CS, ASEP2000 AS2000-0011 A 25/04/03 Drainage circuit CS ET ASEP2000 AS2000-0015 A 27/06/02 Display DF, CS, ASEP micro AS2000-0016 06/01/00 El[...]

-5- CS2000-0025 D 27/06/02 Installa tion scheme of aseptic washer elec and steam 2000/67 CS2000/67 E / V CS2000-0027 B 27/06/02 Installa tion scheme of aseptic washer gas 2000/27 CS2000/27 GAS CS2000-0028 B 27/06/02 Installa tion scheme of aseptic washer gas 2000/33 CS2000/33 GAS CS2000-0029 C 27/06/02 Installa tion scheme of aseptic washer gas 200[...]

-6- 1. GENERAL WORKING PROCEDURE 1.1 Description • Correct usage in accordance with design: o The dirty laundry is loaded into the front part of the machine and the clean laundry is unloaded from the rear part of the machine, using portholes situated opposite to the loading ports (for the Aseptic machines) or into the front part of the machine (f[...]

-7- 1.2 Construction 1.2.1 Chassis - frame • Mechanically soldered frame of hot de-scaled steel plating, protected against oxidation by phosphation, and covered with epoxy paint. • Protection panels in stainless steel plating with 1.2 mm thickness. • The design of the lower part of each tub port inhibits the laundry from slipping in- between [...]

-8- 1.2.6 Programming Of the integral type with a mi croprocessor, regulation of: • Four soap trays. • Admission of hot, cold and/or soft water. • Bath levels adjustable. • Temperature adjustable from 0 to 90°C with microprocessor. • Reduced mechanical washing motion for delicate laundry. • Normal mechanical washing motion. • Interme[...]

-9- 1.4.2 Protection against unbalance The suspended aseptic or CS machines are fitted with one or two unbalance protections, according to their load capacity. These avoid excessive oscillations caused by a strong unbalance by interrupt ing the centrifugal motion. Effect of the protections in case of a strong unbalance • During the final centrifu[...]

-10- When a fault occurs in the water circulation pump, the power supply of the command module is interrupted and the indicator “pump fault” lights up. When the faults persist, check with qualified technical service. 1.5 Heating Three heating methods are available, providi ng the flexibility to adapt the machine to the available energy supply. [...]

-11- 2. TECHNICAL INFORMATION REGARDING INSTALLATION 2.1 Technical specifications The identification label of machine is si tuated on upper part of left side of casing. Pays Categories Gas Pressure (mbar) Allemagne (DE) I2ELL I3P G20 G25 G31 20 20 50 Autriche (AT) Danemark (DK) Finlande (FI) Italie (IT) Suède (SE) République Tchèque (CZ) Norvèg[...]

-12- 2.2 Installation Attention : The machine must only be installed, adjusted and started up by a team of technicians of the manufacturer or by tec hnicians or resellers that are recognised by the manufacturer. Likewise, it is strongly recommended that t he client be present during the installation and the first trials. The installation of the dev[...]

-13- 2.2.2 Characteristics of the room • The machine must be installed in a very well ventilated room with correct lighting and a temperature in the r ange from -10 to + 40°C (t emperature limits for the electronic frequency regulator of the driving motor) . • Sufficient space must be left around the machine to allow for its correct functionin[...]

-14- 2.2.3 Connections Water supply connection : All machines are fitted with two water supply connections (hot and cold water). Please consult manufacturer for optional soft water connection. For machines with gas heating, it is important to ensure correct operation of boiler, to supply water for washing step with a maximum TH of 10°. A higher TH[...]

-15- Wire colors THREE 380 V + N + T Black - black - brown ...….... Phases Blue ..................................... N eutral Green / yello w ..................... Earth THREE 220 V + T Black - brown - blue ........... Phases Green / yello w..................... Earth Important: Install an additional upstream fuse cabinet. Furthermore, install a[...]

-16- Steam connection : • The steam pressure must be between 5 and 10 bars. • Install a steam escape valve to avoid overpressure. Table: steam consumption ----------------------------------------------------------------------------------------------------- UHM027D UHM033D UHM049D UHM067D ---------------------------------------------------------[...]

-17- Connection with exhaust conduct Place draught-diverter system supplied with t he device between the exit of the heater and the gas exhaust conduct. The tubes that connect with the chimney are of diameter 150 and should be as short as possible. 2.2.4 First start-up • Verify that the machine is stable and level upon first start-up. • Check t[...]

-18- 2.3.2 Table of adjustments and flow rates Gas type G20 (1) G25 (2) G31 G31 Pres. feed.(mbar) 20 20 37 50 Injector marking 180 200 120 110 Adjustment of air pres. Max opening of vent Idem Idem Idem Flow of burner 2.64(cubic m/h) 3.07(cubic m/h) 1.96 (kg / h) 1.96 (kg / h) Nominal heat flow kW (hi) 24.9 24.9 24.9 24.9 (1) Identical adjustment fo[...]

-19- 3. TECHNICAL INFORMATION FOR THE USER Note : • The user must not handle parts that are protected by the manufacturer or his representative. • The user must appeal to a qualified installer to adapt the device to a different type of gas. • The exhaust gas evacuation chimney must be swept periodically in accordance with the valid rules of t[...]

-20- 3.1.2 Soap trays Attention: All products used are harmful and must be handled with caution. Read the recommendations of the product suppliers carefully. Before all manipulation : you must use appropriate protective clothing, e.g. gloves, boots, glasses, respiratory masks, etc. Detergent : • Fill the soap trays with the corresponding products[...]

-21- Note: Centrifuge must always switch on with the same velocity and direction as the washing rotation. This rotation is dow nward w hen you are on the dirty laundry side of the machine. 3.2 Usage of washing machines with micro control Refer to Programming Manual for micro control information. 4. PERIODIC MAINTENANCE 4.0 Every day Clean dust filt[...]

-22- • De-scale the heater unit using a de-scaling product (consult manufacturer for supplies) on those machines that use gas heating. This product is introduced in the tub of the washing machines. Then, a washing cycle at 60°C is carried out lasting about 20 minutes, after which the machine is drained and rinsed. • Check the working condition[...]

-23- 5. MAINTENANCE INSTRUCTIONS 5.1 Replacement of the sealing kit 1) Remove the strips. 2) Remove the hub (remove the two hub screws and place one of the two screws in the third hole). 3) Remove the wheel (first make a mark so you can later replace it in the same position). 4) Secure the drum with two wooden wedges. 5) Remove the cover and clean [...]

-24- 6. TROUBLESHOOTING 6.1 Checks • The electrical power supply. • The protective fuses. • Water supply interruption. • Filter blocking. • Water pressure failure. • Waterproofing of the drainage system. • The driving belts. • The water levels. Attention: When the water levels are not correct, consult reseller and replace the pressu[...]

-25- 7. PROBLEMS DURING OPERATION AND START-UP Problem Check -------------------------------------------------------------------------------------------- Cycle does not start - doors not closed correctly - emergency stop activated - contact breaker or electricity outage -------------------------------------------------------------------------------[...]

-26- -------------------------------------------------------------------------------------------- Machine does not drain - drainage valve dirty - exhaust tube blocked -------------------------------------------------------------------------------------------- Machine does not centrifugate - improper loading of laundry or loading limits not respecte[...]

-27- PROGRAM DETAILS STAGE TIME WATER TYPE LEVEL PRODUCT TEMP. °C COMMENT Soaking M15-A10 Prewash P2 240 Cold 27 cm/high tray A 38 M15-A10 Wash 1 Wash 2 P3 300 Hot 21 cm/low tray B 80 M15-A10 Cooling no Rinsing 1 P4 120 Cold 27 cm/high M15-A10 Bleaching P5 240 Cold 24 cm /m iddle tray C M15-A10 Rinsing 2 P4 120 Cold 27 cm/high M15-A10 Rinsing 3 M1[...]

-28- PROGRAM DETAILS STAGE TIME WATER TYPE LEVEL PRODUCT TEMP. °C COMMENT Soaking M15-A10 Prewash W a s h 1 Wash 2 P9 480 Hot 21 cm/low tray B 80 M15-A10 Cooling no Rinsing 1 Bleaching P5 240 Cold 24 cm/middle tray C M15-A10 Rinsing 2 P4 120 Cold 27 cm/high M15-A10 Rinsing 3 M15-A10 Rinsing 4 Final rinsing P6 240 Hot and cold 27 cm/high tray D M15[...]

-29- PROGRAM DETAILS STAGE TIME WATER TYPE LEVEL PRODUCT TEMP. °C COMMENT Soaking M15-A10 Prewash P10 180 Cold 27 cm/high Tray A 30 M15-A10 W a s h 1 Wash 2 P11 300 Hot and cold 21 cm /low tray B 60 M15-A10 Cooling no Rinsing 1 Bleaching Rinsing 2 P4 120 Cold 27 cm/high M15-A10 Rinsing 3 P4 120 Cold 27 cm/high M15-A10 Rinsing 4 Final rinsingl P16 [...]

-30- PROGRAM DETAILS STAGE TIME WATER TYPE LEVEL PRODUCT TEMP. °C COMMENT Soaking Prewash Wash 1 Wash 2 P14 480 Cold 21 cm/low tray B 60 M15-A10 Cooling 45°level 7cm Rinsing 1 Bleaching Rinsing 2 P15 180 Cold 27 cm/high M15-A10 Rinsing 3 Rinsing 4 Final rinsing P16 240 Cold 27 cm/high tray D M15-A10 Centrifugati on P17 Distributi on 1 5 100 tr/mi[...]

-31- PROGRAM DETAILS STAGE TIME WATER TYPE LEVEL PRODUCT TEMP. °C COMMENT Soaking M4 A10 Prewash W a s h 1 Wash 2 P19 480 Cold 21 cm/low tray B 30 M4 - A10 Cooling No Rinsing 1 Bleaching Rinsing 2 P20 180 Cold 27 cm/hi gh M4 - A10 Rinsing 3 Rinsing 4 Rinsing final P21 240 Cold 27 cm/ high tray D M4 - A10 Centrifugati on P22 Distributi on 1 5 100 t[...]

-32- PROGRAM DETAILS STAGE TIME WATER TYPE LEVEL PRODUCT TEMP. °C COMMENT. Soaking Prewash W a s h 1 Wash 2 Cooling Rinsing 1 Bleaching Rinsing 2 Rinsing 3 Rinsing 4 Rinsing final Centrifugati on : Distribution 1 Distribution 2 Centrifugati on 1 Centrifugati on 2 Centrifugati on 3 Separation Additional informatio n : Duration of product drainages:[...]

-33- Cycle n.1 1. Step n. 2 Prewash PREW ASH38 2. Step n. 3 W ash WASH80 3. Step n. 4 Rinse RINSE120 4. Step n. 5 Rinse BLEACH240 5. Step n. 4 Rinse RINSE120 6. Step n. 6 Rinse FINALRINS 7. Step n. 7 Spin SPIN1000 8. Step n. 8 Distribution TUMBLE60 Cycle n.2 1. Step n. 9 W ash WASH80 2. Step n. 5 Rinse BLEACH240 3. Step n. 4 Rinse RINSE120 4. Step [...]

-34- Step n. 1 Soak SOAK120 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 0 °C Maintain tim e 120 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 27 cm. Maintain tim e 120 sec. Alarm timeout 0 sec. FILLING WATER INTAKE A[...]

-35- Step n. 2 Prewash PREWASH38 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 38 °C Maintain tim e 240 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 27 cm. Maintain tim e 240 sec. Alarm timeout 0 sec. FILLING WATER IN[...]

-36- Step n. 3 Wash WASH80 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 80 °C Maintain tim e 300 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 21 cm. Maintain tim e 300 sec. Alarm timeout 0 sec. FILLING WATER INTAKE A[...]

-37- Step n. 4 Rinse RINSE120 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 0 °C Maintain tim e 120 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 27 cm. Maintain tim e 120 sec. Alarm timeout 0 sec. FILLING WATER INTAKE[...]

-38- Step n. 5 Rinse BLEACH240 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 0 °C Maintain tim e 240 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 24 cm. Maintain tim e 240 sec. Alarm timeout 0 sec. FILLING WATER INTAK[...]

-39- Step n. 6 Rinse FINALRINS ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 0 °C Maintain tim e 240 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 27 cm. Maintain tim e 240 sec. Alarm timeout 0 sec. FILLING WATER INTAK[...]

-40- Step n. 7 Spin SPIN1000 ENABLE SPEED VLL 0 sec. VLN 0 sec. VDN 5 sec. VDA 60 sec. VCL 120 sec. VCI 240 sec. VCA 120 sec. START WITH WATER YES TILTING Number of spin attempts 6 Step n. 8 Distribution TUMBLE60 ENABLE SPEED VLL 0 sec. VLN 60 sec. VDN 0 sec. VDA 0 sec. VCL 0 sec. VCI 0 sec. VCA 0 sec. DRUM ACTION Move 10 sec. Pause 5 sec.[...]

-41- Step n. 9 Wash WASH80 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 80 °C Maintain tim e 480 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 21 cm. Maintain tim e 480 sec. Alarm timeout 0 sec. FILLING WATER INTAKE A[...]

-42- Step n. 10 Prewash PREWASH30 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 30 °C Maintain tim e 180 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 27 cm. Maintain tim e 180 sec. Alarm timeout 0 sec. FILLING WATER I[...]

-43- Step n. 11 Wash WASH60 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 60 °C Maintain tim e 300 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 21 cm. Maintain tim e 300 sec. Alarm timeout 0 sec. FILLING WATER INTAKE [...]

-44- Step n. 12 Spin SPIN1000 ENABLE SPEED VLL 0 sec. VLN 0 sec. VDN 5 sec. VDA 60 sec. VCL 120 sec. VCI 300 sec. VCA 120 sec. START WITH WATER YES TILTING Number of spin attempts 6[...]

-45- Step n. 14 Wash WASH60CD ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 60 °C Maintain tim e 480 sec. COOLING Temperature 45 °C 2° Level 7 cm. WATER LEVEL TO BE REACHED Water level 21 cm. Maintain tim e 480 sec. Alarm timeout 0 sec. FILLING WATER INTA[...]

-46- Step n. 15 Rinse RINSE180 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 0 °C Maintain tim e 180 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 27 cm. Maintain tim e 180 sec. Alarm timeout 0 sec. FILLING WATER INTAK[...]

-47- Step n. 16 Rinse FINALRINS ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 0 °C Maintain tim e 240 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 27 cm. Maintain tim e 240 sec. Alarm timeout 0 sec. FILLING WATER INTA[...]

-48- Step n. 17 Spin SPIN700 ENABLE SPEED VLL 0 sec. VLN 0 sec. VDN 5 sec. VDA 60 sec. VCL 120 sec. VCI 300 sec. VCA 0 sec. START WITH WATER YES TILTING Number of spin attempts 6[...]

-49- Step n. 18 Wash WASH40 ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 15 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 40 °C Maintain tim e 300 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 21 cm. Maintain tim e 300 sec. Alarm timeout 0 sec. FILLING WATER INTAKE [...]

-50- Step n. 19 Wash WASH30G ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 4 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 30 °C Maintain tim e 480 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 21 cm. Maintain tim e 480 sec. Alarm timeout 0 sec. FILLING WATER INTAKE [...]

-51- Step n. 20 Rinse RINSE180G ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 4 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 0 °C Maintain tim e 180 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 27 cm. Maintain tim e 180 sec. Alarm timeout 0 sec. FILLING WATER INTAK[...]

-52- Step n. 21 Rinse RINS240G ENABLE SPEED VLL NO VLN YES VDN NO VDA NO VCL NO VCI NO VCA NO DRUM ACTION Move 4 sec. Pause 10 sec. SET TEMPERATURE HEATING Temperature 0 °C Maintain tim e 240 sec. COOLING Temperature 0 °C 2° Level 4 cm. WATER LEVEL TO BE REACHED Water level 27 cm. Maintain tim e 240 sec. Alarm timeout 0 sec. FILLING WATER INTAKE[...]

-53- Step n. 22 Spin SPIN300 ENABLE SPEED VLL 0 sec. VLN 0 sec. VDN 5 sec. VDA 60 sec. VCL 120 sec. VCI 0 sec. VCA 0 sec. START WITH WATER YES TILTING Number of spin attempts 6[...]