Aussie 6804 manual

For Outdoor Household Use Only . Not for Commercial Use. Ne ed H elp ? Ne ed to R egi st er Y our G ri ll? Loo ki ng f or A us si e Par t s & A cc es so ri es? Vi si t u s onl in e at w w w . A us s ieG ri ll s. co m Or c all A u ss ie C u st ome r S er vice a t 1 - 8 0 0 - 25 1 - 7 558 • Failure to follow thes e intruc tions c ould result in[...]

2 NOT IC E Meco C orporation s trives to be a qualit y s upplier of consumer produc ts . I f we omitted any par ts needed for a ssem bly , or you n eed troubleshooting in formation, please contact us u sing our toll fr ee number or vi sit our website. It i s impor tant to regi ster your grill and retain y our receipt. 1- 8 0 0 - 2 51-75 5 8 8 am - [...]

3 Contents Preparation f or A s semb ly .............................................. 3 Packin g Lists Mo del 68 0 4 ................................................................. 4 Mo del 68 0 5 ................................................................. 5 Ass em bl y I ns tr u ct io ns Step 1 Caste r A s semb ly ........................[...]

4 P ac king List - Mo del 6804 Box D es c rip tio n 1 Cabinet B ot tom Panel Bott om P a ne l 2 Cabinet Si de Panel- R ight Cabinet Side Panel- Lef t Wa r m i n g R a c k 3 Le f t Si de Sh elf w ith Side B ur ner Right S ide S helf Door /D rawe r han dle, 2 pcs. Large Door hand le Loc k ing Cas ter , 2 pc s. Fixe d Caste rs, 2 pc s. Side B urn er C[...]

5 P ac king Li st - Model 6805 Box D es c rip tio n 1 Cabinet B ot tom Panel Bott om P a ne l 2 Cabinet Si de Panel- R ight Cabinet Side Panel- Lef t Wa r m i n g R a c k 3 Le f t Si de Sh ef l with Si de Bur ne r Right S ide S helf Door /D rawe r han dle, 3 pcs. Loc k ing Cas ter , 2 pc s. Fixe d Caste rs, 2 pc s. Side B urn er Cook ing G rid Flam[...]

6 As s e m b l y I n st ru c t i o n s Step 1 Cas t er A ss em bly La y Cabinet B ot tom Panel upsid e down, so that the fl at sur f ac e is on the flo or . A s sembl e Fixe d Caste rs to the L E F T Si de (the side clos est to th e cutout s) of Cabinet B ot tom Panel and Swi vel Loc k Cast ers to th e R IG H T Side of Cabin et B ot tom Panel. Inse[...]

7 7 Step 3 Side Panel A ssem bly At ta ch L ef t Side Panel an d R ight Side Panel to Cabin et B ot tom Panel with si x 1 / 4-20 x .50 ” B olt s and 1 / 4-20 Nuts . Se cure L ef t and R ight Side Panels to B ac k Panel with f our 5/ 32 x .3 1 ” Bolt s through the in side of the B ac k Panel. 1 / 4 -20 x .5 0 ” B olt s et 6 pc 5/32 x .31 ” B[...]

8 Step 5 Cabinet U pright A s sembl y At tac h Cabine t Upr ight to Cabinet B ot tom and Front Cros sb ar with four 5/32 x .3 1 ” B olt s. Or ient Upr ight so th at M atch - holder /Chain is closes t to top of cabine t (Front Cros sbar). Step 4 Front C ross bar A s sembly T ur n car t ass embl y up on cas ter s. At ta ch Front Cros sbar , with th[...]

9 Step 6 A . C ylinder G uard A s sembly At ta ch W ire Gu ard to Front Crossb ar and B a ck Panel w ith t wo 5/ 32 x .4 7 ” B olts . B. C ylinder Bloc king W ire A ssem bly At ta ch Cylind er B loc king W ire to R ight Side Panel w ith one 5/3 2 x .4 7” B olt and nut. At tac h to B ot tom Panel with on e 5 /32 x .4 7 ” Bolt. T o reduc e the [...]

10 B. Dr awer Positioning Slide D rawer A ss embly over the D ra wer T ra ck s to position the D ra wer . Step 9 Model 6 805 & 6 80 4 wit h drawer A. D r a w e r As s e m b l y A s semble H andl e to Dra wer Front with t wo 5 /32 x .22” Bolt s. Note: 1 ex tra sc rew provide d. At ta ch D rawer Front to D ra wer Bo dy w ith 5 /32 x .3 1 ” Bo[...]

11 Step 1 0 Door A ssembl y Ins tall LE F T Door . D rop bot tom d oor pin into Cabinet B ot tom Panel h ole. Swing top of d oor toward hole in top of L e f t Side Panel. De pres s spr ing-lo ade d pin with thumb whil e sliding pin into L ef t Side Panel hol e until it snaps into pl ace. Right D oor as se mbly is similar; Fixe d pin is unde r drawe[...]

12 Prior t o per formi ng an y fur ther assembly , PER FO R M “ FI RS T TI ME US E” LE A K TES T as detai led on pages 2 0 - 2 1 . If t he g ri ll is f ull y as s emb le d b ef or e pe r for m ing t he F ir st T im e Us e le ak t es t, the si de t abl es w ill n e ed t o be r em ove d in or de r to p er fo rm t he le ak te s t on th e val ve s [...]

13 Step 1 3 Model 6804 Side Burner V alve As sembly NOTE: Side B urne r V al ve is alread y at tac he d to the regul ator hose. A. Ins tall the Si de Bur ne r V al ve from unde rn eath th e LE F T S ide T able. First in ser t the valve s tem out through the h ole in the bez el and f ascia on th e front of the sid e table. Nex t , flex the tub e of [...]

14 Step 1 5 Side Burner I gniter Wire C onnec tion The S ide B urn er Ignite r Wire is p re-in stalle d and c onnec te d to the I gnition Box . At t ach th e wire to the Si de Bur ne r elec - trode by sliding th e wire conn ec tor onto the ele c trode ter minal. Step 1 6 A . Side Burner C ont rol Knob A ssemb ly Align the f lat keyed hole in th e C[...]

15 Step 1 7 A . Bot tom Bod y Panel A ssembl y Slide the B ot tom B od y Panel into the guides o f the B ody a sse mbly . Sec ure B ot tom B ody Panel to B od y as sembl y with one 5/ 32 x .3 1 ” Bolt on e ac h side. B. Foil Pan/ G rease Pan A s sembl y Inse r t th e Foil Pan into the Gre ase Pan. Slide the G re ase Pan into the guides under th e[...]

16 Step 1 9 Flame Diffuser / C ooking Grid As sembly A. La y a Flame Di f f user f rom bac k to front over e ach B ur ner on th e lower Bo dy r idge s. Plac e eac h Flame D if f user in th e indiv idual guide s to keep f rom sliding. B. Pl ace the Co oking G r ids over the Bur ne r Dif fuser s on the up per B od y rid ges. flame d iffuser cooking g[...]

17 Connec tin g/ D isconne c ting the G as Using Gas Carbon M onox ide Ha zard • This ap pliance c an pro duce c arb on monox ide w hich ha s no odor . U sing it in an en close d spa ce c an kill you. • N ever use this app liance in door s, on recre ation al vehicle s, or boat s. DA N G E R ! T o reduc e the r isk of ser ious bo dily injur y or[...]

18 LP Hose and Regulator T o reduc e the r isk of ser ious bo dily injur y or death from f ire or explosion: • Clean an d inspe ct th e gas hos e/ re gulator b efo re eac h use of the out door c ookin g gas app liance. The g as hose/ regulator mus t be rep lac ed pr ior to being us ed, if there is ev idenc e of exce ssi ve abra- sion or wear , or[...]

19 B efore Us ing Y ou r LP G as Gril l Installation Codes T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire or explosion: • This ins tallation mus t conf orm w ith local c ode s or , in the absenc e of loc al cod es, with either th e Nation al Fuel Ga s Code, AN S I Z 223. 1 /N F P A 54 Na tural G as and Prop ane Ins tallati[...]

20 How to Per form A Leak T es t “ F IR ST TIM E US E ” and a s required Supp lies N ee ded f or a L eak T es t: • Clean p aint br ush • W ater • Dish washing liquid 1 . Use an L P G as Cylind er equip pe d with an O PD (O ve r f ill Preve ntion Dev ice) and ha ve it f illed at an auth ori zed L P gas de aler by a qualif ie d at tend ant.[...]

21 7 . I f “gro wing” bub bles ap pe ar on any of the conn ec tion point s, you have d etec te d a gas le ak. Imm ediatel y clos e the LP G as Cylin der val ve by turnin g handle c loc k wise a. If le ak appe ars at eith er end o f hose and re gulator as se mbly , retighten th e conne ction at th e leak, b ut do not over -tighten. (NOTE: O nly [...]

22 Should you n otice that your B ur ner (s) are gettin g hard to light or the f lame is n ot as hot as it onc e was, refe r to the “ How t o C le an you r Bu rn er s ” se c tion on pag e 3 1 , to remove any pos sible obs tr uc tions. Lighting the G rill Usin g the Puls e- Sp ark Ignitor T o reduc e the r isk of ser ious bo dily injur y or deat[...]

23 5. Push the Ignite r But ton in until the Bur ne r is lit. Listen for th e spar k ignition, and look to make sure the Bur ner is lit. If no sp ark , see Troub les h oot in g Se c ti on on p ag e 34 . 6. From the “O f f ” po sition, light all other Bur ner s from le f t to r ight, making sure eac h B urn er is lit be fore lightin g the nex t.[...]

24 Manu al ly L ig hti ng th e Gr il l T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire or explosion: • Ope n Ho od b efore lightin g the gr ill to prevent an ex plosion f rom gas buil d-up. WA R N I N G ! 1 . Ope n the Ho od. 2. IMPORT ANT : Make sure Control Knob s are turne d “O f f. ” (Fig. 7 ) 3. T ur n the LP G as [...]

25 Lighting the S ide Burner T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire or explosion: • Ope n Side B ur ner L id be fore lightin g the grill to p revent an ex plosion f rom gas build -up. WA R N I N G ! 1 . Ope n the Sid e Bur ner L id. (Fig. 1 3) NOTE : Side B urn er Lid is to re main ope n while th e Side B ur ner is[...]

26 1 . Ope n the Side B ur ner Li d. 2. IMPORT ANT : M ake sure Side Bur ner Control K nob is tur ne d “O f f ” f irs t. 3. T ur n the LP G as Cylin der val ve open counte rclo ck wise until it s tops. ( Fig. 8) 4. Push Side B ur ner Control K nob in and tur n counte rcloc k wise to the H igh position. 5. Hold lit M atc h ne ar B urne r . 6. If[...]

27 Coo king On t he Gas Gr il l T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire , expl osion or burn h azard: • Neve r use ch arco al or lighter fluid in your g as grill. Ke ep this outdo or cook ing app liance c lear an d fre e from combus tible ma terials, ga soline, and other f lammabl e vapor s and liquids. • Keep any[...]

28 Roasting (Indirec t Method) T o reduc e the r isk of bur ns from th e hot air and s team trap pe d inside: • Op en the H ood c aref ully w hen ro astin g on grill. WA R N I N G ! In dir ec t C ook in g (Ro as tin g): Food is c ooked like in an oven under lower he at and/ or longer co okin g times. T hes e foo ds require m ore than 25 minutes g[...]

29 War m i n g R a c k T o reduc e the r isk of f ire or flare -up from gre ase dr ippings: • Wh en cook ing f ood on the war ming r ack , make sure no Bur ne rs are on dire c tly unde r the D rip Pan. • Clean gre ase dr ippin gs awa y from gr ill af te r ea ch use. WA R N I N G ! W armin g Rac ks are a c onvenient wa y to cook f ood, keep co o[...]

30 Ca re a nd M ai ntena nce CA U T I O N ! C leaning the G rill Bot to m Pane l, Gr ea se Pan , Foil Pan: Remove the t wo b olts on the sid es se cur ing the B ot tom Panel. (Step 1 9 , p age 1 8) Sc rape a way fo od and f at residue from the B ot tom Panel. E mpt y an d wash the Foil Pan and G rea se Pan with hot so apy water and a c loth. Th e F[...]

31 Remov e nuts and bolts. How to C le an t he B ur ne rs 1 . M ake sure the Control Knob s are turne d “O f f ” and th e grill is co mpletel y coole d. 2. Carefully re move Cookin g Gr ids and Flam e Dif fus ers . 3. T o rem ove eac h M ain Bur ner , f irs t remove the nut & b olt that f aste ns the bur ner f lan ge to bac k wall. (Fig. 1 [...]

32 5. Use a pipe c le aner to c lear in sec t ne st s from the inl et hole o f M ain Bur ne r (Fig. 1 9) and Side B ur ner tub e. (Fig. 20) 6. Ope n up the M ain B urn er hole s (Fig. 1 9) and the Sid e Bur ner h oles ( Fig. 2 1 ) with a sm all nail or wire. Us e a non- metallic brush to remove fo od p ar tic les an d cor rosion from the B ur ner s[...]

33 Storage T o reduc e the r isk of ser ious bo dily injur y or de ath: • Store your LP gas gr ill in a co ol dr y plac e. Do not store an L P G as Cylind er in a spa ce gre ater than 1 25 de grees Fahrenh eit. Never store a c onne cte d LP G as Cy linder in a b uilding, garag e, or any enclose d area. • Store LP G as Cylin der s outdoor s out [...]

34 Emergencies Problem Ga s leak ing f rom crack ed/ cut /burned h ose Ga s leak ing f rom LP G as Cy linde r G as leak ing f rom LP G as Cy lin d e r v al ve G as leak ing b et ween LP G as Cylin der an d regula- tor conne ction Fire coming through Control Pan el Gre ase f ire or exce ssi ve flam es above co oking sur f ace Flashba ck ( Fire in or[...]

35 T roubleshoot ing Problem IR sid e bur ner w ill not stay li t IR sid e bur ner w ill not light using ignitor or match Bur ne rs w ill not light using a matc h Low flam e or low heat Pos si ble C a us e Regulator c oupling nut is not fully c onne cte d to LP c y lind er LP-E xc es s flow val ve tripp ed in regulator V ap or loc k in conne c tion[...]

36 Problem Flar e up Per si s te n t gr e a se f i r e Unabl e to fill L P tank Humming or w histlin g from regulator Cabinet do ors do not c lose Flam es blow out Pos si ble C a us e Grea se bu ild -u p E xce ssi ve fat in me at Gre ase trapp ed aroun d burn er system Som e de aler s ha ve olde r fill noz zles w ith worn thre ads Outsid e temperat[...]

37 If you n eed re plac eme nt par ts, re fer to th e Par ts I llustra- tions to f ind the exac t p ar t s you ne ed. I f you ha ve any question s or need hel p , contact Cus to mer S e r vic e a t 1- 8 0 0 -2 51-7 5 5 8 or go to www . a u s s i e g r i l l s . c o m . Be sure to have th e grill mo del numb er and s erial numb er printe d on the bl[...]

38 P ar t s List - M odel 6804 P ar t s List - M odel 6805 Key De sc r ipt io n Qua nt it y 1 Sid e Bu rn er Cove r 1 2 Sid e Bu rn er Co okin g G ri d 1 3 Le f t S id e T able 1 4 Sid e Bu rn er Valve 1 5 Sid e Bu rn er K n ob B ez el 1 6 Cont rol K no b 5 7 Sid e Bu rn er 1 8 Ignitio n Bo x 1 9 M ain K nob B e zel 4 1 0 Front Crossbar 1 1 1 Cylin[...]

39 P ar t s Ill ust rat ion s- Model 6805 If you n eed re plac eme nt par ts, re fer to th e Par ts I llustra- tions to f ind the exac t p ar t s you ne ed. I f you ha ve any question s or need hel p , contact Cus to mer S e r vic e a t 1- 8 0 0 -2 51-7 5 5 8 or go to www . a u s s i e g r i l l s . c o m . Be sure to have th e grill mo del numb er[...]

40 Lim ited W arran t y ME C O CO R PO R A TION - LI MITE D WAR R ANT Y This prod uct is warranted to the origi nal consu mer purchaser again st defec ts in material and w orkmanshi p under normal outdoor househo ld us e a nd correc t assembly (if assembled by the consumer pu rchaser) . Burners are warranted for a period of t wo (2 ) years from the[...]