Brinkmann 6430 manual

OWNER’S MANUAL W ARNING HAZARDOUS EXPLOSION MA Y RESUL T IF THESE W ARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL W ARNINGS AND INSTRUCTIONS IN THIS MANUAL T O A VOID PERSONAL INJUR Y , INCLUDING DEA TH OR PROPERTY DAMAGE. ASSEMBL Y AND OPERA TING INSTRUCTIONS SA VE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO INST ALLER: LEA VE THESE I[...]

1 WE W ANT YOU T O ASSEMBLE AND USE YOUR GRILL AS SAFEL Y AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO A TTRACT YOUR A TTENTION T O POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL P A Y CLOSE A TTENTION T O THE INFORMA TION WHICH FOLLOWS! READ ALL SAFETY W ARNINGS AND INSTRUCTIONS CAREFULL Y B[...]

2 General W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications and Safe Use . . . . . . . . . . . . . . 4–6 Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . . . 6–7 Leak T esting . . . . . . . . . . . . . . . . . . . . [...]

3 W ARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, [...]

4 W ARNING W ARNING LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL) The LP cylinder is available for purchase at the same location the grill was purchased. The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have a 20 lb. (9.1 kg) capacity incorporating a T ype 1 cylinder valve and an over-filling protection de[...]

5 The cylinder must also be equipped with: • A shut-off valve terminating in a T ype 1 gas cylinder valve outlet. • A T ype 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut-off valve. • A safety relief device having direct communication with th[...]

FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder . • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity . Over-filled tanks can create a dangerous condition. Over-filled tan[...]

7 W ARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak T esting" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. ?[...]

8 LEAK TESTING: T o prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. WHEN TO P[...]

W ARNING 9 6. Check each place listed (A – K) for growing bubbles which indicates a leak. 7. T urn off gas supply at cylinder valve. 8. T urn on control knobs to release gas pressure in hose. 9. T urn control knobs to "OFF" position. 10. T ighten any leaking connections. 1 1. Repeat soapy water test until no leaks are detected. 12. T ur[...]

LIGHTING INSTRUCTIONS: Follow the instructions exactly . 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the "OFF" position. 3. T urn on the fuel supply by r[...]

11 LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner . 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control panel an d hold for 3 – 5 seconds to light burner . 5. If ignition does NOT occur in 5 [...]

12 OPERA TING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill. ?[...]

13 ROTISSERIE COOKING: • Y our grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. • Do not use the side burner when using a[...]

14 GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods[...]

BURNER ASSEMBL Y/MAINTENANCE • Although your burners are constructed of stainless steel, they may rust as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner . • DO NOT obstruct the flow of combustion and ventilatio[...]

16 TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connections are free of leaks. Refer to instructions for Leak T esting. • DO NOT store a spare LP gas cylinder (filled or empty) under or near the [...]

17 TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder valve may be closed. 6. Regulator is not properly seated on cylinder valve. [...]

18 Y our grill's serial number and model number , and the contact information for Brinkmann Customer Service, are listed on a silver label found on the back of the grill or on the grill body side, under the side shelf. These questions and answers are for your general knowledge, and may not be applicable to your model grill. Question: Why does [...]

Cleaning Stainless Steel Cooking Grills: W ash grills with a mild detergent and rinse with hot water before initial use and as needed. DO NOT use a comm ercial oven cleaner . For stubborn food residue, use a degreaser and fiber or brass cleaning brush. Cleaning Porcelain-Finished Cast-Iron Cooking Grills: W ash grills with a mild detergent and rins[...]

20 P AR TS BAG CONTENTS 1 Hex nut wrench 1 AA/1.5V Alkaline battery 1 Screwdriver 3 2 1/4” X 1/2” bolts 8 5/32” X 13/32” bolts Make sure you have all items listed under P ARTS LIST and P ARTS BAG CONTENTS before you begin the installation process. P ARTS BAG CONT AINS: Qty . 8 Star washers 2 Wheel axle bolts 2 Wheel washers 2 9# X 1/2” se[...]

ASSEMBL Y INSTRUCTIONS READ ALL SAFETY W ARNINGS & ASSEMBL Y INSTRUCTIONS CAREFULL Y BEFORE ASSEMBLING OR OPERA TING YOUR GRILL. 21 1 Rear Cart Panel 1 Door Frame 1 Grease T ray 1 Grease Cup 1 Left Side Cart Panel 2 Doors 1 Right Side Cart Panel 1 Hose Heat Shield 2 Locking Casters 1 Left Door Bracket 1 Right Door Bracket 1 Bottom Cart Shelf 2 [...]

(Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. FOR MISSING P AR TS, PLEASE CALL CUSTOMER SERVICE A T 800-527-0717. 22 6 8 9 10 11 12 13 18 19 14 15 21 22 17 20 25 26 23 24 28 29 27 16 7 4 2 1 3 5[...]

23 Choose a good, cleared assembly area and get a friend to help you put your grill together . Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary . Step 1 Assemble bottom cart shelf and right side cart panel by using two 1/4” X 1/ 2” bolts (hand tighten [...]

Note: With the help of a friend, turn the cart over . T ry to minimize the stress to the side panels. Step 4 Attach locking casters to the bottom of the cart. T ighten caster bolts securely using hex nut wrench provided in parts pack. Step 5 Install the wheels as illustrated, by inserting the wheel axle bolts through the wheels, washers and right s[...]

25 Step 7 Attach the door bracket to the front legs of the cart frame assembly using four 1/4” X 1/ 2” bolts. Note: When performing Step 8, Lift grill body from front and rear panels to avoid injury to hands and fingers. Step 8 With the help of a friend, place grill body assembly on grill cart. Grill body will rest between upper side sections o[...]

26 Spring Pin Step 9 Attach right side door bracket to right front cart panel using two 5/32” X 13/ 32” bolts. The right side door bracket is stamped with the letter "R". Step 10 Attach left side door bracket to left front cart panel using two 5/32” X 13/ 32” bolts. The left side door bracket is stamped with the letter "L&quo[...]

Step 14 Attach side table to left side of cart frame assembly . Insert two 1/4” X 1/ 2” bolts into each left leg. Place table over bolts and slide toward front of grill, then tighten securely . Fasten side table front panel to grill body with one 1/4” X 1/ 2” bolt. Step 15 Attach side burner assembly to right side of cart frame assembly . I[...]

Step 16 Attach the hose heat shield to the right side of the cart frame using two 9# X 1/2” self-tapping screws. Step 17 Remove two M4 bolts and spring washers from the side burner valve. Insert the side burner valve assembly through the hole in the side burner table base, then firmly seat the valve nozzle into the burner venturi. W ARNING! Never[...]

29 Grease T ray Step 19 Attach side burner igniter lead wire to the electrode as illustrated. Step 20 Place side burner grate over side burner . Step 21 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Side Burner Igniter Lead Electrode Side burner grate MAXIMUM S IDE BUR NER WEIGHT = 1 5 lbs[...]

Brackets Cooking Grills Heat Distribution Plates Wa r m i n g R a c k Step 22 Slide grease cup into grease cup bracket located under grease tray . Step 23 Place the heat distribution plates on lower level of grill body assembly directly above burners. Step 24 Place cooking grills on support ribs directly above heat distribution plates. Step 25 Plac[...]

ProSeries 810-6430-W (Assembled) 31[...]

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PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty , 18" shish-kabob skewers are extra-long for fabulous restaurant style kabobs. Made of rust resistant stainless steel to last for years. SET OF 12 812-2904-0 ACCESSORIES 33 RIB RACK Chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, potatoes [...]

ACCESSORIES LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES A T YOUR LOCAL RET AILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 800-468-5252. MUL TI-PURPOSE SP A TULA If you could have only one BBQ tool, this multi-purpose spatula is it! Aside from being a great spatula, it features a serrated edge for cutting, a bottle opener , and special [...]

140-6430-W 10/05, 4/06 Owner ’s Manual for Models 810-6430-W ©2005 The Brinkmann Corporation Dallas, T exas 75244 U.S.A. www .brinkmann.net The Brinkmann Corporation warrants to the original purchaser that the ProSeries 6430 is free from defects due to workmanship or materials for: Die cast parts - Lifetime Electronic ignition and burners - 1 Y [...]