Carrier Access EdgeFLEX manual

EdgeFLEX 600 H ARDWARE I NSTALLATION M ANUAL Part Number: 770 -0170-AA Release: 2.0 July 2007[...]

© Copyright 200 7 Carrier Access Corporation. All rights reserv ed. All noted trademarks are th e property of Carrier Access Corporation in the U.S. and various countries. The information presented in th is manual is subject to change without noti ce and does not represent a commitme nt on the part of Carrier Access Corporation. The hardware and s[...]

P REFACE Compliance Safety of Information Technology Equipment EdgeFLEX™ 600 is safety certified by an independent labora tory and is compliant with the following safety standards: FCC Requirements, Part 15 This device complies with Part 15 of the FCC Ru les. Operation is subject to the following two conditions:  This device may not cause harm[...]

iv EdgeFLEX 600 - Release 2.0 Preface Compliance Europe EN55022 and AS/NZS CISPR22 W ARNING! T HIS IS A C LASS A PRODUCT . I N A DOMEST IC ENVIRONMENT THIS PRODUCT MA Y CAUSE RADIO INTERF ERENCE IN WHICH THE USER MAY BE RE QUIRED TO TAKE ADEQUATE MEASURES . NEBS Level 3 Requirements The chassis, power supply and cont roller are NEBS Level 3 Certifi[...]

EdgeFLEX 600 - Release 2.0 v Preface Compliance[...]

vi EdgeFLEX 600 - Release 2.0 Preface Safety Notices Safety Notices Class 1 Laser Produ ct Safety Warning The EdgeFLEX 600 is a Class 1 Laser Product. This product complies with 21 CFR 1040.10 and 1040.11 except for devi ations pursuant to Laser Notice 50, dated Ju ly 26, 2001, as well as European requirements EN 60825-1 and EN 60825-2. Opera tiona[...]

EdgeFLEX 600 - Release 2.0 vii Preface Safety Notices DC Power Supply Warnings The DC power supply must be installed in a restrict ed area, such as an equi pment closet or room, in compliance with Articles 110-16, 110-17, and 110-1 8 of the National Electr ic Code, ANSI/NFPA 70. The DC power source must be isolated from the AC power source and must[...]

viii EdgeFLEX 600 - Release 2.0 Preface Service and Maintenance - End User Service and Maintenance - End User All service to the EdgeFLEX 600 shall be undertaken ONLY by qualified service personnel. There are no user serviceable parts inside the unit. Do NOT plug in, turn on or attempt to operate an ob viously damaged unit. Ensure the supply voltag[...]

EdgeFLEX 600 - Release 2.0 ix Preface Safety Information Safety Information CAUTION! A LWAYS USE CAUTION WHEN INSTALLING TELEPHONE LINES . R EA D THE CAUTIO NS BELOW FOR DETAIL S ON SAFETY GUIDELI NES TO PREVENT I NJURY .  Never touch uninsulated telephone wires and terminals unless the telephone line has been disconnected at the Network Interfa[...]

x EdgeFLEX 600 - Release 2.0 Preface Electrostatic Discharge (ESD) Precautions Electrostatic Discharge (ESD) Precautions ESD can damage processors, circuit cards, and ot her electronic components. Always observe the following precautions before installing a system component. 1. Do not remove a component from its pr otective packaging un til ready t[...]

EdgeFLEX 600 - Release 2.0 xi Preface Warranty Warranty Carrier Access warrants to Distributor that Products are free from substantial defect in material and workmanship under normal us e given proper installa tion and maintenance for period of five (5) years from the date of shipment by Carrier Access. This wa rranty shall not apply to Products th[...]

xii EdgeFLEX 600 - Release 2.0 Preface Warranty Warranty Product Returns Before returning any equipment to Carrier Access Corporation, first contact the distributor or dealer from which you purcha sed the product. A Return Material Authorization (RMA) number is required for all equipmen t returned to Carrier Access Corporation. Call Carrier Access [...]

T ABLE OF C ONTENTS Preface Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi Service and Maintenance - End User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii[...]

xiv EdgeFLEX 600 - Release 2.0 Table of Contents Wiring and Connectin g DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Connecting System Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 System Management Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -10 System Management C[...]

C HAPTER 1 EdgeFLEX 600 Overview In this Chapter  Hardware Overview  Site Planning  Technical Specifications  Related Documentation[...]

1-2 EdgeFLEX 600 – Release 2.0 EdgeFLEX 600 Overview Hardware Overview Hardware Overview The EdgeFLEX 600 is a carrie r-class multiservice telecommunications switch. The EdgeFLEX 600 complies to the building equipment standards published by both Telc ordia (NEBS) and the European Telecommunications St andards Institute (ETSI). It is 10.40 inches [...]

EdgeFLEX 600 – Release 2.0 1-3 EdgeFLEX 600 Overview Site Planning Site Planning Power Requirements The EdgeFLEX 600 is available with redundant DC p ower input connections. The power connectors are pluggable termina l bl oc ks rated at 41 amps, -40 to -72 VDC, -4 8 VDC n ominal. The maximu m power consumption for an Edge FLEX 600 device is appro[...]

1-4 EdgeFLEX 600 – Release 2.0 EdgeFLEX 600 Overview Related Documentation Environmental Specifications The following table lists the environmental speci fications for the EdgeFLEX 600 chassis. Compliance Specifications The following table lists th e compliance sp ecifications for the EdgeFLEX 600 chassis. Related Documentation For more informati[...]

C HAPTER 2 EdgeFLEX 600 Installation In this Chapter  Preparing for Installation  Chassis Components  Installing the EdgeFLEX 600 Chassis in a Rack  Installing the Decorative Bezel  Connecting Power  Connecting System Cables  Connecting Network Cables  Powering Up and Checking LEDs  Routing Cables[...]

2-2 EdgeFLEX 600 - Release 2.0 EdgeFLEX 600 Installation Preparing for Installation Preparing for Installation Required Tools to Unpa ck and Install the Chassis You may need the following tools to unpack and install the EdgeFLEX 600 chassis in a rack:  Cable cutters  #2 screwdriver (Phillips or flathead)  ESD wrist strap Unpacking the Edge[...]

EdgeFLEX 600 - Release 2.0 2-3 EdgeFLEX 600 Installation Chassis Components Chassis Components Fan Tray, System Interfaces, and Power Supply Units The following compon ents are standard features of the EdgeFLEX 600 chassis:  System interfaces (Ethernet, RS-232, etc.)  Air filter  Fan tray assembly (located in the front right of chassis) ?[...]

2-4 EdgeFLEX 600 - Release 2.0 EdgeFLEX 600 Installation Installing the EdgeFLEX 600 Chassis in a Rack The Fan Fault LEDs indicate the status of the fan trays installed in the EdgeFLEX 600. Each PSU has a Fan Controller built in and the two PSUs share co ntrol over the two Fan Tray Units. The CTRL LED indicates that the Fan Controller circuit on th[...]

EdgeFLEX 600 - Release 2.0 2-5 EdgeFLEX 600 Installation Installing the EdgeFLEX 600 Chassis in a Rack 2. Insert each of the four 6-32 1/4-inch flath ead screws through the flange holes and into the chassis. 3. Use a #2 screwdriver to tighte n the screws. 4. Position the left-hand mounting flange so that the holes in the flange a lign with the corr[...]

2-6 EdgeFLEX 600 - Release 2.0 EdgeFLEX 600 Installation Installing the EdgeFLEX 600 Chassis in a Rack Rack Installation To install the EdgeFLEX 600 chassis in a rack, you ne ed the followi ng:  Two people able to lif t at least 45 pounds  Eight 10-32 1/2-inch r ound-head screws to secu re the chassis to the rack (included in the shipment). ?[...]

EdgeFLEX 600 - Release 2.0 2-7 EdgeFLEX 600 Installation Installing the Decorative Bezel Installing the Decorative Bezel A decorative bezel is includ ed in the Accessory Kit to cover the fa n tray and air filter. Snap the bezel onto the ball stud as show n in the following illustration. Connecting Power DANGER! B EFORE INSERTING OR EXTRACTING A E D[...]

2-8 EdgeFLEX 600 - Release 2.0 EdgeFLEX 600 Installation Connecting Power Connecting Chassis to Ground To connect the EdgeFLEX 600 chassis to ground, perfo rm the following steps: 1. Slide the attached Panduit gr ound lug onto an appropriate gr ound wire (8 AWG), and crimp securely. 2. Place the ground lug over the two posts in the lo wer left corn[...]

EdgeFLEX 600 - Release 2.0 2-9 EdgeFLEX 600 Installation Connecting Power Wiring and Connecting DC Power To connect power to the EdgeFLEX 600 chassis, perform the following steps: 1. Ensure that the DC circuit break er on the front of each PSU is off . 2. Ensure that the local DC power source is off . Using 8 AWG wire, wire the power supply connect[...]

2-10 EdgeFLEX 600 - Release 2.0 EdgeFLEX 600 Installation Connecting System Cables 5. When the connector block has be en secured as shown below, the circuit breaker switch may be switched to the ON positio n t o power the EdgeFLEX 600. Connecting System Cables System Management Connect ions The front panel of th e EdgeFLEX 600 provides all the co n[...]

EdgeFLEX 600 - Release 2.0 2-11 EdgeFLEX 600 Installation Connecting S ystem Cables Connecting the Lo cal Console Cable To connect a local console cable (inc luded in the A ccessory Kit) to the RS-232 serial connector on the EdgeFLEX 600, perform the following steps: 1. Locate th e local cons ole cabl e to use as the local conn ection for network m[...]

2-12 EdgeFLEX 600 - Release 2.0 EdgeFLEX 600 Installation Connecting Network Cables 3. Re-insert the terminal blocks in to the receptacles on the chassis, and fasten the two retaining screws on each terminal block. Connecting Network Cables Selecting the Appropriate Network Cables The EdgeFLEX 600 is capable of pr oviding a variety of different int[...]

EdgeFLEX 600 - Release 2.0 2-13 EdgeFLEX 600 Installation Connecting Network Cables Connecting to 10/1 00 Ethernet Interfaces To connect 10/100 Ethernet ne twork cables to the EdgeFLEX 600, perform the following steps: 1. At the front of the chass is, locate the 10/100 Ethernet cable(s) to install. 2. Insert the RJ-45 cable connector into the appro[...]

2-14 EdgeFLEX 600 - Release 2.0 EdgeFLEX 600 Installation Connecting Network Cables 4. Finally, connect the individual DS1/E1 lines to th e physical interfaces provided on the breakout panel. (In the example below, ports 15 and 16 are connected by a small loopbac k connector for testing purposes.) Connecting to Optical Interfaces DANGER! D O NOT LO[...]

EdgeFLEX 600 - Release 2.0 2-15 EdgeFLEX 600 Installation Powering Up and Checking LEDs Powering Up and Checking LEDs Powering Up the Chassis After you install the power cables, system cables, and network cables, you ar e ready to power up the EdgeFLEX 600. To power up the ch assis, perform the following st eps: 1. Ensure that the ground cable and [...]

2-16 EdgeFLEX 600 - Release 2.0 EdgeFLEX 600 Installation Powering Up and Checking LEDs Checking System Status LEDs The EdgeFLEX 600 system status LEDs are located on the SCPX card, the Power Supply Units, and the Management Card . The following table lists the normal state and a larm state of these LEDs. Refer to the illustration in Card LED Locat[...]

EdgeFLEX 600 - Release 2.0 2-17 EdgeFLEX 600 Installation Powering Up and Checking LEDs Check I/O Card LEDs The I/O cards contain LEDs that represent card and/or port status, depending on the cards in stalled in the EdgeFLEX 600. Refer to the illustration in Card LED Locations, on page 2-15 for the location of the LEDs. The following ta ble shows t[...]

2-18 EdgeFLEX 600 - Release 2.0 EdgeFLEX 600 Installation Routing Cables Routing Cables Routing System and Network Cables The EdgeFLEX 600 accessory kit includes a cable management bracket that you can use to position the system and network cables around the chassis. If you installed the optional ca ble management brac ket (see Rack Installation, o[...]

C HAPTER 3 Adding and Replacing Components In this Chapter  Replacing the Air Filter  Replacing a Fan Tray  Replacing an SFP Module  Removing/Installing Cards  Nonreplaceable Components[...]

3-2 EdgeFLEX 600 - Release 2.0 Adding and Replacing Components Replacing the Air Filter Replacing the Air Filter The air filter should be replaced or cleaned on a regular basis. This may be done while the unit is operating. To replace the air filter, perform the following steps: 1. Remove the front bezel that co vers t he fan tray and air filter. 2[...]

EdgeFLEX 600 - Release 2.0 3-3 Adding and Replacing Components Replacing a Fan Tray 3. The air filter is locate d to the right of the fan tray. Grasp the filter removal strap and carefully pull the air filter out of the chassis. NOTE: If you have large fingers, it may be difficult to pop the removal strap up enough to grasp it. A small hook or tool[...]

3-4 EdgeFLEX 600 - Release 2.0 Adding and Replacing Components Replacing a Fan Tray 2. With a #2 Phillips screwdriver, unscrew the cap tive thumbscrews at the top and bottom of the filter cover by turning them counterclockwise until the filte r cover is free from the chassis. Place the filter cover to one side. 3. With the fan tray cover removed, t[...]

EdgeFLEX 600 - Release 2.0 3-5 Adding and Replacing Components Replacing an SFP Module 4. Unscrew the captive retaining screw at the bottom of the fan tray. Grasp the fan tray removal handle and pull the fan tray out of the chassis, as shown below. 5. Insert a replacement fan tray in the empty slot, aligning it with the internal guides in the chass[...]

3-6 EdgeFLEX 600 - Release 2.0 Adding and Replacing Components Removing/Installing Cards 3. Flip down the extractor bail. 4. Grasp the extractor bail an d gently but firmly pull to remove the SFP module. 5. Insert the replacement SFP module into the empty slot, and usi ng the extractor bail, gently but firmly push until fully seated. NOTE: Be sure [...]

EdgeFLEX 600 - Release 2.0 3-7 Adding and Replacing Components Removing/Installi ng Cards CAUTION! R EMOVING THE M ANAGEMENT CARD WILL BREAK ANY OUT - OF - BAND MANAGEMENT CONNECTIV ITY TO THE E DGE FLEX 600! I F MANAGEMENT CONNECTI VITY IS TO BE MAINTAINED , BE SURE THAT A FUNCT IONING IN - BAND MANAGEM ENT CONNECTION IS ESTABLISHED AND OP ERATION[...]

3-8 EdgeFLEX 600 - Release 2.0 Adding and Replacing Components Removing/Installing Cards 2. As shown in the following illustrations, grasp th e ejector latch, slide the locking bar towards the end of the handle, then pull the ejector latch. This will force the card to disengage from the backplane and slide out of the chassis. Use a smooth, quick ac[...]

EdgeFLEX 600 - Release 2.0 3-9 Adding and Replacing Components Nonreplaceable Components 4. At this point, be sure the ejec tor latch is perpendicular to the card (in the ejected position), then gently press the ejector latch to ward the card. Th e ejec tor latch should enga ge with the chassis and draw the card into its fully-inserted position. Us[...]

3-10 EdgeFLEX 600 - Release 2.0 Adding and Replacing Components Nonreplaceable Components[...]

A PPENDIX A Connector Pin Assignments In this Appendix  Pin Locations  Ethernet (RJ-45) Pinout (management port)  Serial Port Pinout  Timing Port Pinout  Alarm Inputs Pinout  Alarm Outputs Pinout[...]

A-2 EdgeFLEX 600 - Release 2.0 Connector Pin Assignments Pin Locations Pin Locations The tables in this appendix list the connector pin assignm ents for the ports on the Management card. The following illustration provides pinout numbering arrangemen ts for reference. Ethernet (RJ-45) Pinout (management port) Pin Signal 1 TD+ (Transmit to UTP) 2 TD[...]

EdgeFLEX 600 - Release 2.0 A-3 Connector Pin Assignments Serial Port Pinout Serial Port Pinout Timing Port Pinout Timing In Ports The EdgeFLEX 600’s two Timing In ports provide both timing input and output connections, as shown in the following table. Pin Signal 1 Carrier Detect (not used) 2 Receive Data 3 Transmit Data 4 Data Terminal Ready 5 Gr[...]

A-4 EdgeFLEX 600 - Release 2.0 Connector Pin Assignments Alarm Inputs Pinout Timing Out Ports The EdgeFLEX 600’s two Timing Out ports provide only timing output pins, as shown in the following table. When the EdgeFLEX 600 is powered, the timin g output is synchroni zed to the input timing signal. When the EdgeFLEX 600 is not powered, the input ti[...]

EdgeFLEX 600 - Release 2.0 A-5 Connector Pin Assignments Alarm Outputs Pinout Alarm Outputs Pinout NOTE: The pin number ordering is staggered to reflect the top row of pins, then the bottom row of pins. Pin Signal 1 Audible Minor Alarm Comm on 3 Audible Minor Alarm Normally Open 5 Audible Minor Alarm Normally Closed 7 Audible Major Alarm Common 9 A[...]

A-6 EdgeFLEX 600 - Release 2.0 Connector Pin Assignments Alarm Outputs Pinout[...]

I NDEX A accessory kit, contents . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 air filter, replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 airflow requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 alarm contacts . .[...]

Index - 2 EdgeFLEX 600 - Release 2.0 Index W W wiring Ethernet interfaces . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 fiber optic connectors . . . . . . . . . . . . . . . . . . . . . . 2-14 ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 management connections . . . . . . . . . . . . . . . . . . . . 2-10 power .[...]