Coleman 5400 LP manual

Gas Barbecue Use, Car e & Assembly Manual W ith Grill Lighting Instructions 5400 LP Gas Series ASSEMBLER/INST ALLER: Leave these instructions with the consumer . CONSUMER/USER: Read all instructions and keep in a safe place for future r eference. For Out door Use Only www .coleman.com I I M M P P O O R R T T A A N N T T Read this manual careful[...]

2 DANGER • FOR OUTDOOR USE ONL Y . NEVER operate grill in enclosed areas, as this could lead to gas accumulating from a leak, causing an explosion or a carbon monoxide buildup which could result in injury or death. DO NOT use in garages, breezeways, sheds or any enclosed area. (Fig. 1) • NOT FOR USE BY CHILDREN. (Fig. 2) • If these instructio[...]

3 1 3 2 36" 8 7 36" (90cm) 36" (90cm) 36" (90cm) Clear REPRESENT A TIVE ILLUSTRA TION • Installation must conform with local codes or , in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane Inst allation Code (Canada). [...]

4 Longer detachable power-supply cords or extension cords must be used with care. The marked electrical rating of the cord set or extension cord must be at least as great as the electrical rating of the appliance. If the appliance is of the grounded type, the exten- sion cord should be a grounding-type 3-wire cord. Use outdoor extension cords with [...]

5 DANGER • DO NOT insert any foreign object s into the valve outlet. Y ou may damage the valve. A damaged valve can cause a leak, which could result in explosion, fire, severe per- sonal injury or death. W ARNING • Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed a[...]

6 W ARNING Handle a full cylinder with care. Gas is under high pressure. DANGER • NEVER store a spare L.P . gas supply cylinder under the grill body or inside grill enclosure or in the vicinity of any heat producing appliance. (Fig. 12) • NEVER fill the cylinder beyond 80% full. Failure to follow this information exactly could result in an expl[...]

Assembly/Set up ■ Remove components from p ackage. 7 Firebox Side Burner S pacers * Rear T rim Plate Side Burner Grate Right Side T able Left Side Burner T able Grates Burner Heat T ents™ Base T op Panel Left Panel Left Door Right Door Grease Pan Locking Casters Door Magnet T ool Hook Cylinder Support Right Panel Side Burner Knob * Cylinder Ret[...]

1-A . Arrange the two panels and the base on the ground as shown. Ö Ö LOOSEL Y assemble the Right Panel and the Left Panel to the Grill Base using three screws (TN) in each corner (see Fig. 1-B). Ö Ö Tighten all fasteners. Ö Ö NOTE: Use a large piece of cardboard or a ground cloth to protect the painted finish on the grill. Ö Ö Assemble the[...]

Step 2 9 2-A . Assemble four Caster Brackets to the Grill Base using three screws (TN) in each bracket (see Fig. 2-B). Ö Ö NOTE: The four Caster Brackets are identical. Rotate each Caster Bracket so three holes in each bracket align with three holes on the Grill Base. Ö Ö Tighten all fasteners. Ö Ö NOTE: On some models, the Caster Brackets ar[...]

3-A 3-A . Assemble the Rear Panel to the Left and Right Side Panels with four Screws (F A). Step 3 Ö Ö Carefully turn the assembly Right-Side-Up . Ö Ö Assemble the Rear Panel. Ö Ö Assemble the Cylinder Support. (F A) M5 x 15mm Screw (4) Qty . Hardware shown actual size Rear Panel F A (x4) 3-B 3-C 3-B . Assemble the Cylinder Retaining Bolt to [...]

Hardware shown actual size (BW) M5 Locking Hex Nut (2) Qty . Step 4 (A V) M5 x 10mm Screw (2) Qty . 4-A A V (x2) BW (x2) Electrode Module Lef t Side Panel 4-A . Attach the Electrode Module to the Left Panel on the inside surface. Use two screws (A V) and two locking hex nuts (BW). Ö Ö Attach Electrode Module. Ö Ö Install Door Magnet. 4-B 4-B . [...]

Ö Ö Assemble two Spacers to the T op Panel. Ö Ö Assemble the T op Panel to the Grill Cart. 5-A 5-A . Assemble the two Spacers to the T op Panel with four Screws (TN). Hardware shown actual size TN (x4) T op Panel Step 5 (TN) M6 x 15mm Screw (1 1) Qty . Sp acer (x2) (with flange up) 5-B 5-B . Assemble the T op Panel to the Grill Cart with seven [...]

6-B . While lowering the Firebox, route the fuel hoses through the large hole in the top panel. 6-B View of Grill from Front 6-C 6-C . Fasten the front side of the Firebox to the Grill Cart with two Flat W ashers (DY) and two Screws (TN). 6-D 6-D . Fasten the back side of the Firebox to the Grill Cart with two Flat W ashers (DY) and two Screws (TN)[...]

Ö Ö NOTE: The Grill Lid should be opened for Steps 7 and 8. Ö Ö Assemble Right Side T able to the Grill. 7-A Right Side Panel Step 7 FIREBOX Right Side T able 7-A . Raise the Grill Lid. Ö Ö Place the Right Side T able against the Firebox and on top of the Right Side Panel. 7-B 7-B . Align two Keyhole Slots in the Right Side T able over two pi[...]

7-D 7-D . Assemble one Screw (TN), one Flat W asher (DY) and one Locking Hex Nut (UO) through the Firebox into the Right Side T able. Ö Ö Tighten all fasteners. 7-E TN DY UO View of Grill from Rear 15[...]

Ö Ö Assemble Left Side Burner to the Grill. Step 8 Hardware shown actual size (TN) M6 x 15mm Screw (5) Qty . (UO) M6 Locking Hex Nut (1) Qty . (DY) M6 Flat W asher (1) Qty . 8-A Lef t Side Burner T able 8-A . Place the Left Side Burner T able against the Firebox and on top of the Left Side Panel. 8-B Lef t Side Burner T able 8-B . Align two Keyho[...]

8-D 8-D . Assemble one Screw (TN), one Flat W asher (DY) and one Locking Hex Nut (UO) through the Firebox into the Left Side Burner T able. Ö Ö Tighten all fasteners. 8-E UO View of Grill from Rear TN DY 17[...]

Ö Ö Fasten the Rear T rim Plate to the Grill Cart. Ö Ö NOTE: On some models, the Rear T rim Plate is pre- installed by the factory . (VP) Self T apping Screw (2) Qty . Hardware shown actual size 9-A 9-A . Fasten the Rear T rim Plate to the Firebox with two Screws (VP). Ö Ö Tighten all fasteners. Firebox VP (x2) Rear T rim Plate VP Step 9 9-B [...]

10-A Hardware shown actual size (XR) M5 x 15mm Flat Head Screw (8) Qty . Right Door Step 10 (BW) M5 Hex Nut (2) Qty . Lef t Door 10-B . Fasten the Right Door to the Grill Cart with four Flat Head Screws (XR). Use one Locking Hex Nut (BW) on the top location only . Ö Ö Repeat Step 10-B to attach the Left Door . Ö Ö Tighten all fasteners. 10-B XR[...]

Ö Ö Install four Heat T ents™. Ö Ö Install four Cooking Grates. Ö Ö Install the W arming Rack. 1 1-A 1 1-B 1 1-C . Install four Cooking Grates, flat side downward. 1 1-C 1 1-B . Install four Heat T ents™ over the Burners. Ö Ö The Heat T ents™ are located using the alignment pins. 1 1-D . Place the W arming Rack in the back of the Fire[...]

12-A Ö Ö Install the Side Burner V alve. Ö Ö NOTE: On some models, the M4 x 10mm Screws (WQ) are pre-installed on the bracket by the factory . 12-B Side Burner V alve 12-A . Route the Side Burner V alve through the Large Hole in the Left Panel. Large Hole 12-C 12-E 12-D 12-C . Attach the Side Burner V alve with two Screws (WQ). WQ (x2) View fro[...]

13-D 13-A 13-B 13-A . Slip the Burner T ube through the Left Side T able. 13-D . View showing Side Burner properly installed. 13-B . Align Burner T ube with Burner V alve. Ö Ö NOTE: Make sure Burner V alve is inserted into Burner T ube. 13-C 13-C . Lock the Side Burner in place with one hairpin (ZT). Ö Ö Install electrode as shown with one scre[...]

Ö Ö Assemble the Electrode Wires and the Battery to the Electrode Module. Note : The fuel hoses are not shown in this step, for simplicity . 14-A Side Burner Wire T op Burner Wires Electrode Module 14-A . Slip the T op Burner Wires through the large hole in the T op Panel. Ö Ö Slip the Side Burner Wire through the large hole in the Left Panel. [...]

Ö Ö Install Side Burner Knob and Side Burner Grate onto the Left Side Burner . 15-A Side Burner Knob Side Burner Grate 15-A . Place the Side Burner Knob on the valve stem. Ö Ö Place the Side Burner Grate on the Left Side Burner . Align the pins downward into the alignment holes. Ö Ö Assemble the Grease Cup Support to the Grease Pan. Note: The[...]

Ö Ö Install the Grease Pan. Ö Ö Install the Grease Cup. 17-A 17-B 17-A . Slide the Grease Pan Assembly into the back of the grill. 17-B . Place the Grease Cup into the Grease Cup Support. Note: Pull the Grease Pan outward slightly for easier access when installing/removing the Grease Cup. Ö Ö After the Grease Cup is installed, push the Grease[...]

Ö Ö Attach an LP Cylinder to the Grill. 18-A Cylinder Support LP Cylinder 18-A . Set LP Cylinder in the Cylinder Support with the outlet valve facing toward the front of the grill. 18-B 18-B . T ighten the Cylinder Retaining Bolt against the bottom cylinder collar . Cylinder Ret aining Bolt 18-C Fuel V alve Outlet 18-C . Insert the TYPE 1 Nipple [...]

Ö Ö NOTE: Step 19 applies to you only if your grill is set up from the factory to use NA TURAL GAS. If your grill is set up from the factory to use LP GAS, skip back to Step 18. Step 19 T O CONNECT A T THE FUEL SOURCE : PUSH BACK THE SLEEVE OF THE QUICK DISCONNECT COUPLING AND INSERT THE HOSE CON - NECTOR . R ELEASE THE SLEEVE AND PUSH THE CONNEC[...]

28 1. Check that the cylinder valve is closed by turning the cylinder knob clockwise to a full stop. 2. Check that all the grill burner knobs are in the off position. 3. Remove the protective caps from the cylinder valve and cou - pling nut. NOTE: The coupling nut connect s to the large outside threads on the valve outlet. 4. Hold the regulator in [...]

CAUTION Inspect the gas supply hoses before each use. If there are cuts, damage, excessive abrasion or wear , replace the hoses prior to operating the appliance. During assembly of grill and when attaching or replacing the L. P . gas cylinder , insure that all gas supply hoses are free of kinks and/or damage and are at least 3" away from hot s[...]

30 Lighting Main Burners Lighting Side Burner 1. T urn on side burner gas control knob to high. (Fig. 20) 2. Press the igniter switch until the flame ignites. 3. If the flame doesn’t immediately light, turn off control knob and wait five minutes for gas to clear . 4. Repeat steps 1 through 3. 5. If the burner does not light, turn of f knob and tr[...]

Good Bad Y ellow Blue Holes in Burner Y ellow Blue Burner Control Setting Tip s • The high flame setting is too hot for direct cooking. The high flame setting is good for quick searing of meat, then finish cooking on medium or low flame settings. • Use high flame setting with lid closed to preheat the grill for 5 minutes before cooking and with[...]

Step s For Cleaning V enturi: 1. Remove burner from grill bottom. 2. Look inside lower end of venturi tubes for nests, webs or mud. 3. T o remove the above obstructions, use an accessory flexible venturi brush or bend a small hook on one end of a 20-inch- long flexible wire such as the one shown in Fig. 23. 4. Inspect and clean the burner if needed[...]

CAUTION A collision with the grill, as with any metal object, could cause injury . Use care when moving a port able gas grill. Moving the grill: • Move grill slowly . DO NOT run with or pull the grill behind you; it could hit you from behind causing injury . • DO NOT move the grill while it is lit or hot, or with object s on the cooking surface[...]

TYPE 1 CONNECTION ILLUSTRA TION Thermal Sensitive Handwheel 1-5/16" Acme Connection Nipple with Excess Flow V alve Regulator YOUR NEW GAS GRILL IS EQUIPPED WITH A TYPE 1 CONNECTION DEVICE WHICH HAS 3 SAFETY FEA TURES: (SEE TYPE 1 CONNECTION ILLUSTRA TION) 1. Proof of gas seal between the connector and the cylinder before gas flow takes place. [...]

Please do not send other correspondence to the address belo w. PRODUCT REGISTRA TION DEP ARTMENT PO BO X 2931 WICHIT A ,KS 67201 A TTN: DEPT 586 IMPOR T ANT! Coleman ¨ Grill W arranty Registration Car d COMPLETE THE A TT ACHED REGISTRA TION CARD AND RETURN WITHIN 10 D A YS TO RECEIVE THESE IMPORT ANT BENEFITS: CONFIRM Y OUR W ARRANTY : Y our promp[...]

7) Side burner (if applies) 8) Steamer/Fryer/W ar mer (if applies) 9) Side table design 10) Color of the grill (not including stainless steel) 11) Warming racks 12) Dependable igniter 13) Size of the grill (av ailable cooking square inches) 14) Integrated storage cabinet 15) Price 16) Rotisserie (if applies) 17) Other CONGRA TULA TIONS ON Y OUR NEW[...]

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The Coleman Company , Inc. • 3600 N. Hydraulic • Wichita, KS 67219 U.S.A. 1-800-356-3612 • TDD: 316-832-8707 9992-052 (12/22/04) © 2004 The Coleman Company , Inc. All rights reserved. Coleman ® and are registered trademarks of The Coleman Comp any , Inc. Coleman Gas Barbecue Grill Limited W arranty Castings and Burners - Limited Lifetime El[...]