Emerson 3000 manual

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 http:// www .proces sanalytic.c om World Class 3000 Oxygen Anal yzer with HPS Heat er Power Supply Field Mo dule (for use with Existing Signal Conditioni ng Electronics)[...]

Emerson Process Management Rosemount A nalytical Inc. Process A nal y tic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess .com http:// www .proces sanalytic.c om ESSENTI A L INSTRUCTIONS READ THIS PA GE BEFORE PROCEEDING! Rosem ount Anal ytical desig ns, m anufactures and tests its [...]

HIGHLI GHTS OF CH A NGES Effectiv e October, 1995 Rev. 3 Page Summ ary Page 1-1 Updated art to reflect new prob e configur ation. Pag e 1- 3 Updated art to refl ect new pr obe c onfi gurat ion. Pag e 1- 4 Updated art to refl ect new pr obe c onfi gurat ion. Pag e 2 -1 Upd ate inst allat ion proce dure to i nclude opt ional ceramic diffus or and vee[...]

Effectiv e May, 1997 Rev. 3.3 Page Summ ary Page P-2 Add ed safety she ets. Effectiv e Februar y, 1998 Rev . 3.4 Page Summ ary Pag e 2- 2 Figur e 2-1 . Chan ged ca libr ation g as t ube dim ens ions.[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management i World Class 300 0 TA BLE OF CO NTENT S PREF A CE ........................................................................................................................ .P 1 Definitions ...........................................[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 ii Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 LIST OF I LLUSTR A TIONS Figure 1-1. T y pical System Package ....................................................................................... 1-1 Figure 1-2. T y pical System Installatio n ..............[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 World Class 300 0 CAUTION ! If the HPS 3000 and W orld Class 3000 probe are used with any of the following mod el electronics; 218, 225, 218A, and T C200, read appropriate set point adjustment in Instruction Bulletin (IB) 106-30[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 P-2 Rosemount Analytical Inc. A Division of Emerso n Process Management World Class 300 0 IMPORT A NT S A FETY INSTRUCTI ONS FO R THE WIR ING A ND INSTA LL A TION OF THIS A P P ARATUS The following safety instructions apply specifically to all EU member states. They should be strictl y adhered t o i[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion 1-1 World Class 300 0 SECTION 1 DESCRIPTION 1-1 COMPONENT CHECKLIST OF T YPICAL SYST EM (P ACKAGE CONT ENTS) A t ypical Rosem ount W orld Class 3000 Ox ygen Analyzer with HPS 300 0 Heater Power Supp ly pack age should c[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 1-2 Description Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 The equi pment m easures oxygen percent- age by re ading the voltage d evelop ed acros s a heated electroch em ical cell, which consis ts of a sm all yttria-stabi lized, zircon ia disc. Bo th sides [...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion 1-3 World Class 300 0 6. Suitable f or use in tem peratures up t o 1300°F (70 0°C). 7. Heater power suppl y allows W orld Class 30 00 probe to b e interf aced with existin g analog a nd 218A di gital electron ic pack [...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 1-4 Description Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 12345 6 7 8 BL BL BL OR OR OR YE YE YE RD RD RD GN GN GN WH WH WH BK BK BK BL CELL -VE OR CELL +VE YE CHROMEL RD ALUMEL GN BK BK } HEA TER PROBE HEAD WIRING PROBE SHIELD SHIELD SHIELD + + + + + + + [...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 World Class 300 0 SECTION 2 INSTALLATION 2-1 OX YGEN ANA LYZER (PROBE) INST ALLATION Before starting to instal l this equip- ment, read the "Safet y instruct ions fo r the wiring and installation of this ap- p[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-2 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management World Class 300 0 ROSEMOUNT CAL GAS REF GAS FLANGE DIA. HOLE DIA. (4) HOLES EQ SP ON BC ANSI 4512C17H01 6.00 (153) 7.28 (185) 6.10 (155) 0.59 (15) 5.12 (130) 0.75 (20) 0.71 (18) 5.71 (145) 4.75 (121) DIN 4512C19H01[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 World Class 300 0 SNUBBER DIFFUSION/ DUST SEAL ASSEMBL Y (P/N 4843B38G02) 7.00 (178) SEE T ABLE IV FOR FLANGE SIZES 3.6 NOMINAL INSULA TE IF EXPOSED TO AMBIENT WEA THER CONDITIONS ELECTRICAL CONNECTOR REF AND CAL G[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-4 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management World Class 300 0 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE V . ADAPTOR PLA TE DIMENSIONS FOR PROBE T ABLE VI. ADAPTOR PLA TE DIMENSIONS FOR ABRASIVE SHIELD D[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 World Class 300 0 NOTE: ALL MASONRY ST ACK WORK AND JOINTS EXCEPT ADAPTOR PLA TE NOT FURNISHED BY ROSEMOUNT . INST ALLA TION FOR MASONRY W ALL ST ACK CONSTRUCTION INST ALLA TION FOR MET AL W ALL ST ACK OR DUCT CONS[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-6 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management World Class 300 0 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES. VERTICAL BRACE CLAMP ASSY . HORIZONT AL BRACE CLAMP ASSY . (BOTH BRACE CLAMP ASSEMBLIES ARE THE [...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 World Class 300 0 VEE DEFLECTOR VEE DEFLECTOR DIFFUSION ELEMENT SETSCREW FIL TER GAS FLOW DIRECTION APEX P0017 Figure 2-2. Orienting the Optional Ve e Deflector c. Service Requi red 1. Po wer input: 100, 115 or 220[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-8 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management World Class 300 0 12345 6 7 8 BL BL BL OR OR OR YE YE YE RD RD RD GN GN GN WH WH WH BK BK BK BL CELL -VE OR CELL +VE YE CHROMEL RD ALUMEL GN BK BK } HEA TER PROBE HEAD WIRING PROBE SHIELD SHIELD SHIELD + + + + + + [...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 World Class 300 0 Figure 2-5. Heater Power Supply Wiring Connections 2-2 HE A T ER PO WER SUPPLY INST ALLA T I ON Install all p rotective equipmen t covers and safety ground lea ds after installa- tion. Failure to [...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-10 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 AL WA YS DISCONNECT LINE VOL T AGE FROM HEA TER POWER SUPPL Y AND ANALOG ELECTRONICS (IF USED) BEFORE CHANGING JUMPERS. JUMPER CONFIGURA TIONS LINE VOL T AGE SELECTION JUMPER (INST ALL) JUMPER (IN[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-11 World Class 300 0 3D3 080G REV JM1 JM2 JM3 JM4 JM5 JM6 JM7 JM8 22540005 NOTE: FUSE FUSES ALL FUSES ARE 5A @ 250 V AC, ANTI-SURGE, CASE SIZE 5 X 20 MM, TYPE T T O IEC127, SCHURTER. Figure 2-7 . Jumpers on HPS M oth[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-12 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Setup 3-1 World Class 300 0 SECTION 3 SETUP 3-1 OVER VIEW This section cov ers the se tup proced ures f or the W orld Class 3000 O xygen An alyzer with HPS 3000 Heat er Power Suppl y Field Modu le. Since this equi pment m ay be used[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 3-2 Setup Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 NOTE The v oltage given above is f or an am- bient (m achinery sp ace) temperat ure of 77°F (25 °C). For each d egree of am- bient temp erature abov e or belo w 77°F (25°C), add o r subtr act 0.242 mV[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Setup 3-3 World Class 300 0 Figure 3-3 . Main PCB (Mo del TC200) EPRO M Rep lacement 3-4 MODEL TC200 VERIT RIM ELECTRO NICS SETUP Before begi nning operati on, it is impor tant that the probe heater set p oint of the exist ing elec-[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 3-4 Setup Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 4. Press "NU M" pushb utton. 5. Us ing "INC", "D EC" buttons, disp lay param eter 125. 6. Press "VAL" b utton. 7. Us ing "INC", "DEC" buttons, c[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Analyt ical Inc. A Division of Emers on Process Management Troubleshooti ng 4-1 World Class 300 0 SECTION 4 TROU BLESHO OTING 4-1 OVER VIEW Troubles hootin g for the oxygen ana lyzer s ystem is brok en down to the main c omponen t level. Faults within the probe or he ater po wer suppl y ma[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 4-2 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Return of Materi al 5-1 World Class 300 0 SECTION 5 RETURN OF MATERI AL 5-1 If f actor y r epair of defecti ve equipm ent is required, pr oceed as follo ws: a. Secure a retur n author izatio n num ber fr om a Rosem ount Anal ytical [...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 5-2 Return of Material Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices 6-1 World Class 300 0 SECTION 6 A PPENDICES A P PENDIX A . WORLD CLASS 3000 OXYGEN A NALYZER (PROBE) A P PENDIX B. HPS H EA TER POWER SUPPLY FIELD M ODULE 6[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-0 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 2 3 NOTE: NOT ALL P ARTS SHOWN ARE A V AILABLE FOR PURCHASE SEP ARA TEL Y . FOR LIST OF A V AILABLE P ARTS, SEE T ABLE A-3. 29 1 27 28 25 24 26 20 19 17 7 8 15 13 16 18 23 22 10 11 21 20 11 14 12 10 [...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices A-1 World Class 300 0 A PPENDIX A, REV. 3.6 WORLD CL A S S 3000 OXYGEN ANALYZER (PROBE) DESCRIPTION Read the “S afety inst ruction s for the wiring and installation of this appara- tus” at th e front of this Instr[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 Table A - 1. Specifi cations f or Ox ygen Anal yzing Eq uipment. 1, 2 Probe le ngths, nom inal ................................................................. 18 inches (457 mm ), 3 feet (0.91 m ),[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices A-3 World Class 300 0 A - 2 PROBE ASSEM BLY EXT ERIOR Prim ary probe ex terior com ponents i nclude a flange-m ounted zirconium oxide c ell, m ounted on a tube as sem bly and protec ted b y a snubber diff usion assem [...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 d. Cell - General The c omponents wh ich m ake up the cel l are machined to close to leranc es and assem bled with c are to prov ide accur ate oxygen m easurem ents. Any re placem ent requires attent[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices A-5 World Class 300 0 CALIBRA TION GAS FITTING PROBE JUNCTION BOX COVER TERMINAL STRIP REFERENCE AIR FITTING 27270016 Figure A-6. Probe Junction Box A -4 PRO BE JUNCT ION BOX The probe j unction box, Figur e A-6, is p[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .187 6.00 125 .45 MIN 90 o 3.584 3.554 SKIN CUT F ACE FOR 90 o 22.5 o DIA ON A 7.50 DIA B.C. (REF) [...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices A-7 World Class 300 0 P0010 Figure A - 8. Ceramic Diffus ion /D ust Seal A ssembly Thes e modified d iffus ion and vee def lector assem blies are availa ble in stan dard, F igure A-8, and f lame ar restor ve rsion, F [...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 Fig ure A-12 . Snubber Diffusion/Dust Sea l A ssembly d. Snubber Diffusion/Dust Seal Assembly The snubber diff usion/dust se al assem bly, Figure A-1 2, is us ed in app licat ions where an abras ive [...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices A-9 World Class 300 0 06 GASKET AND HARDW ARE 6.50 (165.1) REF DRAIN A A STD 20 FT (6.1 M) CABLE 27.31 (693.67) CLEARANCE REQ FOR PROBE INSERTION AND REMOV AL FLANGE 06 01 02 03 04 05 GASKET AND HARDWARE 4 3 6 19.80 ([...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-10 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 NOTES: REFERENCE AIR SUPPL Y CONNECTION BITE TYPE FITTING (P ARKER CPI) FOR 0.250 O.D. TUBING. 2 SCFH A T 3 PSIG (20.69 kPa GAUGE) MAX. CLEAN DRY AIR REQUIRED. FITTING IS LOCA TED ON F AR SIDE. CAL[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-11 World Class 300 0 Extended T emperatu re By-Pass Arrangements (2400 ° ° ° ° F; 1 300 ° ° ° ° C) PART NO. GROUP CODE DESCRIPTION 1U0571 G01 3’ By-pass Pack age with ANS I bolt patt er n. 1U0571 G02 6’ By[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-12 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 PROBE TROUBLESHOOTING A - 7 OVERVI EW The probe tr oublesho oting sec tion desc ribes how to i dentif y and isol ate faults which m ay de- velop in the prob e ass em bly. Install all p rotective eq[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-13 World Class 300 0 Table A-2. Fault Finding (Continued) Symptom Check Fault Remedy 2. System r esponds to oxygen conc entrat ion changes but does not give correct in dication Recorder or r emote indicator Cal ibrati[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-14 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 Figure A-14. Flowchart of Probe Related Problems, #1[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-15 World Class 300 0 Figure A-15. Flowchart of Probe Related Problems, #2 A[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-16 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 NOTE ! SERVICE AND NORM AL MAINTENANCE UPON COMPLETING INSTALL A T ION, M AKE SURE THAT THE PROBE IS T URNED ON AND OPER A T ING PRIOR TO FIRING UP THE COM BUSTION PROCESS. D A M AGE C A N R ESULT [...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-17 World Class 300 0 CELL EXTENSION WIRE (ORANGE) BOMB T AIL CONNECTOR INCONEL CELL WIRE (CLEAR SLEEVING) HEA TER WIRES (BLACK SLEEVING) THERMOCOUPLE - (RED ALUMEL) THERMOCOUPLE + (YELLOW CHROMEL) CALIBRA TION GAS FIT[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-18 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECTOR HUB PIN WRENCH SETSCREW RET AINER CEMENT PORT CEMENT FILLET 21240026 Figure A-17. Removal o f O pt ion a l Di f fu sor and Vee D eflecto r PROBE TUB[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-19 World Class 300 0 Damage to th e diff usion elem ent ma y be- come appar ent durin g calibra tion. C ompare probe resp onse wit h previous respons e. A brok en diffus ion element wil l cause a s lower response to c[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-20 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 11. W ipe a heavy la yer of anti- seize c om - pound onto t he threa ds and m ating surf aces of the dif fusion hub and retai ner. 12. Assem ble retainer and dif fusion hub with two pin spanner wre[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-21 World Class 300 0 d. Us e a penc il to m ark locat ions of spri ng clip on ceram ic ro d, F igu re A -2 0. e. Pry o r sque ez e tab s on sp ri ng cli p s, an d pull contac t and t herm ocouple assem bl y out of pro[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-22 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 term inal strip co uld act as additi onal ther- mocouple junctio ns. This could pro duce a voltage th at would af fec t the therm ocouple out put signal . Do not bend wires clos er than 1/ 4 inch ([...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-23 World Class 300 0 12 4 3 11 5 67 8 9 10 21240012 1. Snubber Diffu sion Element 2. Socket Hd Ca p Screw [0.25 in.-28 x 0.063 (16 mm)] 3. Cell and Fl ange Asse mbly 4. Corrugated Seal 5. Probe Tube A ssembly 6. Gaske[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-24 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 Do not use se alant w hen installing the stainless st eel tubes. Gas sampl es may become con taminated . 2. First in stal l th e st ai nl e ss ste el tubi ng on the fitt ing at the bo ttom of the p[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-25 World Class 300 0 REPLACEMENT P A R TS Table A - 3. Replac ement Parts for Prob e Figure and Index No. Part Number Description Figure A-2 0 Figure A-2 0 Figure A-2 0 Figure A-2 0 Figure A-2 0 Figure A-2 1, 2 Figure[...]

Instruction Manual Append ix A Re v. 3.6 July 1998 A-26 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 Table A-3. Replacement Parts for Probe (Continued) Figure and Index No. Part Number Descrip tion Figure A-1 0 Figure A-9 Figure A-1 1 Figure A-4 Figure A-1 7 Figure A-2 3 Figure A-1, 2 Figure A-1 2[...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-1 World Class 300 0 A PPENDIX B, REV . 2.2 HPS 3000 HE A T ER POWER SUPPLY DESCRIPTION Read the “S afety inst ruction s for the wiring and installation of this appara- tus” at th e front of this Instruction [...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 TRANSFORMER TRANSFORMER TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM PROBE) 35730002 Figure B-2. Heater Power Supply, Interior[...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-3 World Class 300 0 Table B-1. Specifications for Heater Power Supply Environm ental Clas sification .................................................. NEMA 4X (IP56) Opt ional - Cl ass 1, D ivision 1, Group B ([...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 In operati on, when con nected to t he CRE 3000 Control Ro om Elec tronic s, line vo ltage p asses through th e relay ( when on) and is con verted into 44 vo lts b y the trans former . If the pro[...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-5 World Class 300 0 HEA TER DOES NOT HEA T UP (DOES NOT INCREASE IN OUTPUT). SET METER* FOR 50 V AC. PLACE PROBES ON TERMINAL BLOCK J2, “FROM PROBE”, PROBE HEA TER. METER INDICA TES PULSA TING NOMINAL 44 V A[...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 HEA TER OVERHEA TS. NOTE: ON INITIAL ST ARTUP THE TEMPERA TURE OF THE PROBE MA Y OVERHEA T TO A NOMINAL TEMP OF 800 ° C. CHECK IF THE YELLOW WIRE IS CONNECTED TO POSITIVE AND THE RED T O NEGA TI[...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-7 World Class 300 0 PROBE HEA TER ST ART TO HEA T UP AND THEN LOOSES TEMPERA TURE. (MODEL TC200 ONL Y) CHECK P ARAMETER 35 ON TC200. IF THE NUMBER IS NEGA TIVE THEN SOMEWHERE THE THERMOCOUPLE WIRES ARE REVERSED.[...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 SERVICE AND NORM AL MA I N TEN ANCE B-5 OVER VIEW This section d escribes servic e and rou tine maintenanc e of the H PS 300 0 Heater Power Suppl y Field Modu le. Replacem ent parts re- ferred to[...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-9 World Class 300 0 i. Making a note of the location and col or of each wir e, disconn ect wires f rom terminal strip on m other boar d. j. Rem ove four sc rews (9) ho lding m other board to s tand off s (10) on[...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-10 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 35730006 NO TE: NOT ALL P ARTS SHO WN ARE A V AILABLE FOR PURCHASE SEP ARA T EL Y . FOR LI ST OF A V AILABLE P ARTS SEE T ABLE B-2. Figure B-7. Heater Power Supply, Exploded View[...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices B-11 World Class 300 0 LEGEND FOR FIGURE B-7 1. Enclosure Cover 2. Screw 3. Lockw asher 4. Terminal Cover 5. Stand Off 6. Lockw asher 7. Daughter Board 8. Terminal Cover 9. Screw 10. Stand Off 11. Hex Nut 12. Mother[...]

Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-12 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Index 7-1 World Class 300 0 SECTION 7 INDEX This index is an alphabeti zed lis ting of parts, term s, and pr ocedures having t o do with t he Haz- ardous Area Ox ygen/Com bustibles T ransm itter. Ever y item lis ted in th is index r[...]

Instruction Bulletin 106-300N E Rev. 3.4 May 2000 7-2 Index Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0[...]

2461 3333/5-00 WA RRA NT Y Goods an d part(s ) (excludin g consum ables) m anufac tured b y Seller are warranted t o be free f rom defects in workm anship a nd materia l under n ormal us e and ser vice for a period of twelve (12) months from the date of shipm ent b y Seller. Consum ables, g lass e lectrodes, m em branes, liquid junctions, electro l[...]

Instruction Manual 106-300N E Rev. 3.4 May 2000 © Rosemount Anal ytical Inc. 2001 World Class 300 0 Emerson Process Management Rosemount A nal ytical Inc. Process A n al y ti c Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emers onprocess.com AS I A - P ACI F I C Fisher-Rosemount Singapore Private Lt[...]