Emerson 4500 manual

www .rosemount.com Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 Hygienic Pressure T ransmitter for Life Sciences Applications 74[...]

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Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 www .rosemount.com Rosemount 4500 Hygienic Pressure T ransmitter Rosemount 4500 Pressure T ransmitters ma y be protected by on e or more of the f ollowing U.S . Patent Nos . 4,370,890; 4,466,290; 4,612,812; 4,791,352; 4,798, 089; 4,818,994; 4,833,92 2; 4,866,435; 4,926,340; 4,988[...]

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Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 www .rosemount.com T able of Content s SECTION 1 Introduction Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 SECTION 2 In[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 TOC -2 Scaled Variable Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Re-mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Sensor Temperature Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 www .rosemount.com Section 1 Introduction Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1- 1 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 USING THIS MANUAL The sections in this manual provides in[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 1-2 SERVICE SUPPORT T o expedite the return process outside of the United S tates, cont act the nearest Rosemount representative. Within the United S tates, call the Rosemount National Response Center using the 1-800-654-RSMT (7768) toll-free num ber . This center , available 24 [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 www .rosemount.com Section 2 Inst allation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 2-2 Inst allation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 2-4 Inst alling the LCD Meter . . . . . . . . . . . . . . .[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 2-2 CONSIDERATIONS General Measurement accuracy depends upon proper installation of the transmitter . Mount the transmitter close to the process and use a minimum of piping to achieve best accuracy . Also, consider the need for easy access, personnel safety , practical field cali[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 2-3 Rosemount 4500 Figure 2-2. HART Installation Flowchart ST ART HERE Bench Calibration? Field Install No Configure (Section 2) Set Units Set Range Point s Set Output Ty p e Set Damping V erify Apply Pressure Ye s Within Specifications ? Ye s No Refer to Section 4 T roubleshooting Check Switch[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 2-4 INST ALLATION PROCEDURES For dimensional drawing information refer to Appendix A: Reference Data. Electronics Housing Provide 0.75 inches (19 mm) of clearance for units without an LCD display . Three inches of clearance is required for cover removal if a meter is installed. C[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 2-5 Rosemount 4500 NOTE Sensor burst pressure limits may be less than clamp pressure limits. NOTE Most transmitters are calibrated in the vertical position. Mounting the transmitter in any other position will shift the zero point to the equivalent amount of liquid head caused by the vari ed mou[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 2-6 HART Communicator Usage Note The HART Communicator can be used to configure the security on and of f. Otherwise, if the transmitter contains th e D1 option, the switch will override any software configuration. AMS Right click on the device and select “Device Configuration?[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 2-7 Rosemount 4500 Connect Wiring and Power Up Wiring for HART Protocol NOTE Use shielded twisted pairs to yiel d best results. T o ensure proper communication, use 24 A WG or larger wire, and do not exceed 5000 feet (1 500 meters). Figure 2-5. HART T erminal Blocks T o make connections, perfor[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 2-8 Grounding T ransmitter Case Always ground the transmitter case in accordance with national and local electrical codes. The most effective tr ansmitter case grounding method is a direct connection to earth ground wi th minimal impedance. Methods for grounding the transmitter c[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 www .rosemount.com Section 3 Configuration Commissioning on the bench With HART . . . . . . . . . . . . p age 3-2 Review Configuration Dat a . . . . . . . . . . . . . . . . . . . . . . . . p age 3-6 Check Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-2 COMMISSIONING ON THE BENCH WITH HART Commissioning consists of testing the transmitter and verifying transmitter configuration data. 4500 transmitters can be commissioned either before or after inst allatio n. Commissioning th e transmitter on the bench before installation us[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-3 Rosemount 4500 Wiring Diagrams Bench Hook-up Connect the bench equipment as shown in Figure 3-1, and turn on the HART Communicator by pressing the ON/OFF key or log into AMS. The HART Communicator or AMS will search for a HART -compatible device and indicate when the connection is made. If [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-4 HART COMMUNICATOR Menu T ree 1. Universal. Rev . 2. Field. Dev . Rev . 3. Software Rev 1. T ag 2. Date 3. Descriptor 4. Message 5. Model 6. Model Number I 7. Model Number II 8. Model Number III 9. Write Protect Conf Write Protect Local Keys REVISION #’S Final Assembly Num D[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-5 Rosemount 4500 Fast Key Sequence The following menu indicates fast key sequences for common functions. For full 375 Field Communicator menu tree see www .rosemount.com. Function HART Fast Key Sequence Alarm Level Configuration 1, 4, 2, 7, 7 Alarm and Saturation Levels 1, 4, 2, 7 Analog Outp[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-6 Review Configuration Dat a NOTE Information and procedures in this section that make use of HART Communicator fast key sequences and AM S assume that the transmitter and communication equipment are connect ed, powered, and operating correctly . HART Communicator Before placin[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-7 Rosemount 4500 CHECK OUTPUT Before performing other transmitter on -line operations, review the digital output parameters to ensure that the transmitter is operating properly and is configured to the appropriate process variables. Process V ariables The process variables for the 4500 provid[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-8 BASIC SETUP Set Process V ariable Unit s The PV Unit command sets the process variable unit s to allow you to monitor your process using the appropriate units of measure. HART Communicator Enter the fast key sequence for “Set Process V ariable Units.” Select from the foll[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-9 Rosemount 4500 Rerange with a HART Communicator Only The easiest way to rerange is to use the HART Communicator only . This method changes the values of the an alog 4 and 20 mA points independently without a pressure input. From the HOME screen, enter the fast key sequence for “Rerange wi[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-10 Rerange with AMS only Right click on the device and select “C onfiguration Properties” from the menu. In the Basic Setup tab, locate th e Analog Output box and perform the following procedure: 1. Enter the lower range value (LRV) and the upper range value (UR V) in the f[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-1 1 Rosemount 4500 LCD Display Configuration The Meter Options command customizes the LCD display . The LCD display display will alternate between the item s selected. Configure the meter to display the following information to suit your application needs: • Engineering Units • Percent of[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-12 T able 3-1. Rosemount (S tandard) Alarm and Saturation V alues T able 3-2. NAMUR-Compliant Alarm and Saturation V alues T able 3-3. Custom Alarm and Saturation V alues Failure mode alarm and saturation levels can be configured using a HART Communicator or AMS, see “Alarm a[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-13 Rosemount 4500 AMS Right click on the device, select “Device Configuration”, then select “Alarm/Saturation Levels,” then “Alarm Levels” from the menu . 1. Click Next after setting the control loop to manual. 2. Click Next after acknowledging the current alarm levels. 3. Select [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-14 Alarm Level V erification If the transmitter electronics board, T ransmitter , or LCD display is repaired or replaced, verify the transmitter alarm le vel before returning the transmitter to service. This feature is also useful in testing the reaction of the control system t[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-15 Rosemount 4500 Scaled V ariable Configuration The scaled variable configuration allows the user to create a relationship/conversion between the pressure reading and custom units. The scaled variable configuratio n defines the following items: • Scaled variable units - Custom unit s to be[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-16 HART Communicator T o configure the scaled variable wi th a HART Communicator , perform the following procedure: 1. From the HOME screen follow the fast key sequence for “Scaled V ariable Configuration.” 2. Select OK after the control loop is set to manual. 3. Enter the [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-17 Rosemount 4500 AMS Right click on the device and select “D evice Configuration” then select “SV Config” from the menu . 1. Click Next after setting the control loop to manual. 2. Enter desired scaled variable units in “Enter SV unit s” box and click Next . 3. Select scaled data[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-18 AMS Right click on the device and sele ct “Device Configuration,” then “Re-mapping” from the menu . 1. Click Next after setting the control loop to manual. 2. Choose desired primary variable then click Next . 3. Choose desired secondary variable then click Next . 4. [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-19 Rosemount 4500 Loop T est The Loop T est command verifies the output of the transmitter , the integrity of the loop, and the operations of any recorders or similar devices installed in the loop. HART Communicator T o initiate a loop test, pe rform the following procedure: 1. Connect a refe[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-20 AMS Right click on the device and select “D iagnostics and T est,” then “Loop test” from the menu . 1. Click Next after setting the control loop to manual. 2. Select desired analog output level. Click Next . 3. Click Next to acknowledge output be ing set to desired l[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-21 Rosemount 4500 4. Select the back arrow from the HOME/ONLINE screen. The HART Communicator menu appears. 5. Select 1: Offline, 2: Saved Config uration, 1: Module Content s to reach the MODULE CONTENTS menu. 6. Use the DOWN ARR OW to scroll through the list of configurations in the memory m[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-22 AMS Applying a User Configuration Any amount of user configurations can be created for the application. They can also be saved, and applied to c onnected devices or to devices in the Device List or Plant Database. NOTE When using AMS Revision 6.0 or late r , the device to wh[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 3-23 Rosemount 4500 AMS Right click on the device and select “Configuration Properties” from the menu . 1. In the “HART” t ab, use the drop down menu to select “Burst Mode ON or OFF .” For “Burst option” select t he desired properties from the drop down menu. Burst options are a[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-24 The 4500 is set to address zero (0) at the factory , which allows operation in the standard point-to-point manner with a 4–20 mA output signal. T o activate multidrop communication, the transm itter address must be changed to a number from 1 to 15. This change deactivates [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 www .rosemount.com Section 4 Operation and Maintenance Calibration for HART Protocol . . . . . . . . . . . . . . . . . . . . . . p age 4-1 OVERVIEW This section contains information on commissioning and operating 4500 Pressure T ransmitters. T asks that should be performed on the[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 4-2 T able 4-1. Recommended Calibration T asks NOTE: The transmitter performs to specificat ion only when completely and correctly calibrated, including full sensor and analog output trim. Calibration Overview Complete calibration of the 4500 pressure transmitter involves the fol[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 4-3 Rosemount 4500 Figure 4-1 also identifies the approx imate transmitter location for each calibration task. Dat a flows from left to right, and a parameter change af fects all values to the right of the changed parameter . Not all calibration procedures should be performed for each 4500 tran[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 4-4 Determining Calibration Frequency Calibration frequency can vary gr eatly depending on the application, performance requirements, and proces s conditions. Use the following procedure to determine calibration fre quency that meets the needs of your application. 1. Determine th[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 4-5 Rosemount 4500 Choosing a T rim Procedure T o decide which trim procedure to use, you must first determine whether the analog-to-digital section or the digit al-to-analog section of the transmitter electronics need calibration. Refer to Figure 4-1 and perform the following procedure: 1. Con[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 4-6 Zero T rim NOTE The transmitter must be within three percent of true zero (zero-based) in order to calibrate with zero trim fun ction. HART Communicator Calibrate the sensor with a HART Communicator using the zero trim function as follows: 1. V ent the transmitter and attach [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 4-7 Rosemount 4500 NOTE Select pressure input values so that low and high values are equal to or outside the 4 and 20 mA point s. Do not a ttempt to obtain reverse output by reversing the high and low points. The transmitter allows approximately five percent URL deviation from the characteri ze[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 4-8 Recall Factory T rim— Analog Output This command resets the transmitter an alog output trim to the “as shipped” factory settings. The Recall Factory T rim—Analog Output command can be useful for recovering from an inadvertent trim, incorrect Plant S tandard or faulty [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 4-9 Rosemount 4500 AMS Right click on the device and select “C alibrate,” then “D/A T rim” from the menu . 1. Click Next after setting the control loop to manual. 2. Click Next after connecting the reference meter . 3. Click Next at the “Setting fld dev output to 4mA” screen. 4. Rec[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 4-10 a. If Y es is selected, proceed to Step 10. b. If No is selected, repeat S tep 8. 10. Click Next at the “Setting fld dev output to 20mA” screen. 1 1. Repeat S tep 8 - S tep 9 until the reference meter equals the transmitter output value. 12. Select Next to acknowledge th[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 4-1 1 Rosemount 4500 NONPV LIMIT A secondary variable read by the transmit ter is outside of the transmitter ’ s range. CURR SAT The pressure read by the module is outside of the specified range, and the analog output has been driven to saturation levels. LOOP T EST A loop test is in progress[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 4-12 SP AN FAIL The span value, set with the local span adjustment button, exceeds the maximum range down allowed for a partic ular range, or the pressure sensed by the transmitter exceeds the sensor limits. KEYS DISABL This message appears during reranging with the integral zero[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 www .rosemount.com Section 5 T roubleshooting OVERVIEW T able 5-1 provides summarized maintenance and troubleshooting suggestions for the most common operating problems. If you suspect malfunction despite t he absence of any diagnostic messages on the HART Communicator display , [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 5-2 T able 5-1. Rosemount 4500 troubleshooting table Symptom Corrective Actions T ransmitter milliamp reading is zero V erify power is applied to signal terminals Check power wires for reversed polarity V erify terminal voltage is 1 1.25 to 30 V dc Check for open diode across tes[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 www .rosemount.com Appendix A Reference Dat a Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age A-1 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-5 Ordering Information . . . . . . . . . . . . . . . . [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 A-2 Range and Sensor Limit s Functional Specifications Dynamic Performance 250 milliseconds (response time + dead time) Ambient T emperature Effect per 50°F (28°C) ±0.2% CS ± 0.02% URL Process T emperature Effect per 104°F (58°C) ±0.3% CS + 0.03% URL Service Liquid, gas, v[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 A-3 Overpressure Limit s T ransmitters withstand the following pressure without damage: Range 1: 150 psi (10.34 bar) Range 2: 300 psi (20.68 bar) Burst Pressure Limit s Range 1: 300 psi (20.68 bar) Range 2: 450 psi (31.02 bar) T emperature Limits Ambient 32 to 140 °F (0 to 60 °[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 A-4 Alarm Configuration Rosemount High Alarm: ≥ 21.75 mA Low Alarm: ≤ 3.75 mA Custom Level (1) High Alarm: 20.2 - 23.0 mA Low Alarm: 3.6 - 3.8 mA Humidity Limit s 0-100% relative humidity Physical Specifications Process Connections •1 1 / 2 inch T ri-Clamp Connection • 2 [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 A-5 DIMENSIONAL DRAWINGS FIGURE 1. Dimensional Drawings for the R osemount 4500 Hygienic Pressure T ransmitter 1 1 / 2 inch T ri-Clamp Module 5.50 (139.7) 4.03 (102.4) 2.09 (53.1) 2.49 (63.2) 2.00 (50.7) 3.00 (76.2) 1.50 (38.1) 4500_01_AA, 4500_02_AA, 45 00_03_AA, 4500_04_AA.EPS [...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 A-6 FIGURE 2. Dimensional Drawings for the R osemount 4500 Hygienic Pressure T ransmitter 2 inch T ri-Clamp Module 5.50 (139.7) 4.03 (102.4) 2.09 (53.1) 2.49 (63.2) 2.50 (63.4) 3.00 (76.2) 1.50 (38.1) 4500_10_AA, 4500_1 1_AA, 45 00_12_AA, 4500_13_AA.EPS Note Dimensions are inches[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 A-7 FIGURE 3. Dimensional Drawings for the R osemount 4500 Hygienic Pressure T ransmitter Fractional Line Fitting Module 4.03 (102.4) 0.63 (16.1) 2.09 (53.1) 5.50 (139.7) 2.49 (63.2) 1.99 (50.4) 3.00 (76.2) 1.50 (38.1) 4500_20_AA, 4500_21_AA, 45 00_22_AA, 4500_23_AA.EPS Note Dime[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 A-8 ORDERING INFORMATION Model T ransmitter T ype 4500 Hygienic Pressure T ransmitter Code Measurement T ype G Gauge A Absolute Code Pressure Range Gauge Absolute 1 -14.7 to 30 psi 0 to 30 psia 2 -14.7 to 150 psi 0 to 150 psia Code Wetted Materials 2 316L SST 3 Hastelloy C-276 Co[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 www .rosemount.com Appendix B Product Certificates Approved Manufacturing Locations . . . . . . . . . . . . . . . . . p age B-1 Ordinary Locations Certifications . . . . . . . . . . . . . . . . . . . page B-1 European Directive Informat ion . . . . . . . . . . . . . . . . . . . .[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 B-2 HAZARDOUS LOCATIONS CERTIFICATIONS North American Certifications Factory Mutual (FM) Approvals I5 Intrinsically Safe for use in Class I, II, III, Division 1, Groups A, B, C, D, E, F , and G; T emperature Code T4 (T amb = 0 to 60°C); Intrinsically Safe for use in Class I, Zon[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 B-3 N1 A TEX T ype n (Pending) Certificate No. Baseefa05A TEX0092X A TEX Marking: II 3 G EEx nA nL IIC T5 (T amb = 60 ° C ) U i = 42.4V MAXIMUM IP66 Special Conditions For Safe Use (x) The plastic meter cover does not meet the surface resistivity requirements and, to avoid elect[...]

Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 B-4[...]

Reference Manual 00809-0100-4027, Rev AA 12/5/05 Rosemount 4500 www .rosemount.com Index A Address Changing . . . . . . . . . . . . . 3-24 Alarm . . . . . . . . . . . . . . . . . . . 3-13 Burst mode values . . . . . . 3-13 Failure mode values . . . . 3-1 1 Level configuration . . . . . 3-12 Level verification . . . . . . . 3-14 Multidrop mode value[...]

Reference Manual 00809-0100-4027, Rev AA 12/5/05 Rosemount 4500 Index-2 P Power supply HART protocol . . . . . . . . . . 2-7 Power up . . . . . . . . . . . . . . . . . . 2-7 Power supply HART protocol 2-7 Process alerts . . . . . . . . . . . . . 3-14 Process variables . . . . . . . . . . . 3-7 Units . . . . . . . . . . . . . . . . . 3-8 R Recall fa[...]

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Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 Emerson Process Management © 2005 Rosemount Inc. All rights reserved. ¢00809-0100-4027 ¤ Rosemount Inc. 8200 Market Boulevard Chanhassen, MN 55317 USA T (U.S.) 1-800-999-9307 T (International) (952) 906-8888 F (952) 949-7001 www .rosemount.com Rosemount GmbH & Co. Shipping[...]