Frymaster BIPH55 manual

OPERATOR’S MANUAL FRYMASTER BIPH55/MPH55 SERIES GAS FRYER TABLE OF CONTENTS WARRANTY STAT EMENT ..................................................................................................Page i INTRO DUCTIO N .................................................................................................................. Page 1-1 INSTALLA[...]

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS [...]

DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. All fryers equipped with cast[...]

i W ARRANTY ST A TEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacement parts: A. WARRANTY PROVISIONS - FRYERS 1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a period of one year. 2. All parts, with the exception of the frypot, he[...]

ii D. WARRANTY PROVISIONS - COOKING COMPUTER 1. Frymaster L.L.C. warrants the M-2000 Cooki ng Computer against defective material or workmanship for a period of three years from the original installation date. If the unit fails within the first year, warranty will cover part and labor. If the part fails the second year, warranty will cover part onl[...]

1-1 BIPH55 / MPH55 SERIES GAS FRYER CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly befo re attempting to operate this equipm ent. This manual covers all configurations of models MP H55 and BIPH55 fryers. Models designated MPH55 do not have built-in filtration systems. Models designated BIPH55 are equipped with F[...]

1-2 1.2 Safety Information Before attempting to operate your unit, read the instructions in this m anual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes sim ilar to the ones that follow. CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of yo[...]

1-3 The user may find the following booklet prepar ed by the Federal Comm unications Commission helpful: "How to Identify and Re solve Radio-TV Interference Problems". This booklet is available from the U.S. Government Printing Offi ce, W ashington, DC 20402, Stock No. 004-000-00345-4. 1.4 European Community (CE) Specific Information The [...]

1-4 1.7 Shipping Damage Claim Procedure Your Frymaster equipment was carefully inspected and packed before leaving the factory. The transportation company assumes full responsibility for safe delivery upon its acceptance of the equipment for transport. What to do if your equipment arrives damaged: 1. File a claim for damages immediately , regardles[...]

1-5 Service information may be obtained by contacting your local FASC/Distributor. Service m ay also be obtained by calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711. When requesting service, please have the following information ready: Model Number: Serial Number: Type of Gas: In addition to the model number, serial num [...]

2-1 BIPH55 / MPH55 SERIES GAS FRYER CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Qualified, licensed, and/or authorized installati on or service personnel, as defined in Section 1.6 of this manual, should perform all installa tion and service on Frymaster equipment. Conversion of this appliance from one type of gas to [...]

2-2 DANGER No structural material on the fryer shoul d be altered or removed to accommodate placement of the fryer under a hood. Questi ons? Call the Fry master Dean Service Hotline at 1-800-551-8633. One of the most important considerations of effi cient fryer operation is ventilation. Make sure the fryer is installed so that products of combusti [...]

2-3 DANGER This appliance is equipped with a speci al (grounding) plug for your protection against electrical shock, a nd must be plugged directly into a properly grounded re- ceptacle. Do not cut, remove, or otherwise bypass the grounding prong on this plug! DANGER This appliance requires electrical power for operation. Place the gas control valve[...]

2-4 DANGER The appliance area must be kept free and clear of combustible material at all times. 3. Frymaster recomm ends that the minimum distance fr om the flue outlet to the bottom edge of the hood be 24 in. (600 mm) when the appliance consum es more than 120,000 BTU per hour. NOTE: There are no built-in leveling devices on frye rs equipped with [...]

2-5 Non-CE St andard for Incoming Gas Pressures Gas Minimum Maximum Natural 6" W . C. 1.49 kPa 14.93 m bar 14" W .C. 3.48 kPa 34.84 m bar LP 11" W .C. 2.74 kPa 27.37 m bar 14" W .C. 3.48 kPa 34.84 m bar 7. For fryers equipped with a FootPrint Pro system (BIPH55 m odels) plug the electrical cord(s) into a power receptacle behind [...]

2-6 Gas Connection Pipe S izes (Minim um i ncom ing pi pe si ze shoul d be 1 1/ 2" (41 mm )) Nat ur al 3/4 " (22 mm) 1" ( 28 mm ) 1 1/4" (36 m m) Propane 1/2" (15 m m) 3/ 4" ( 22 mm ) 1" (28 mm) Manufac tured 1" ( 28 mm) 1 1/4" (36 m m) 1 1/2" ( 41 mm ) Gas Singl e Unit 2 - 3 Uni ts 4 or more units*[...]

2-7 CE Standard Required airflow for the combustion air supply is 2m 3 /h per kW. 1. Connect the quick-disconnect hose to the frye r quick-disconnect fitting under the front of the fryer and to the building gas line. NOTE: Some fryers are configured for a rigid connection to the gas supply line. These units are connected to the gas supply line at t[...]

2-8 G a s P ressu r e Na t u r a l 3" W.C . 0.73 k P a P r opane 8.25" W. C . 2.5 k P a Non - CE S t a n da rd Bur ne r Ma ni f old Ga s P r e s s ure s 5. Check the programmed tem perature thermost at setting. (Refer to the separate M2000 Manual furnished with your unit for the setpoint programmi ng instructions for your particular contr[...]

2-9 CE GAS CONVERSION INSTRUCTIONS 1. Between G20- and G25-type natural gas, adjust the gas pressure at the regulator. (Refer to the CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice. 2. Between a 2 nd family (G20 or G25) and a 3 rd family gas (G30 butane or G31 propane): a. Change the orifices. b. Adjust the manifold press[...]

3-1 BIPH55 / MPH55 SERIES GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS FINDING YOUR WAY AROUND THE BIPH55 SERIES GAS FRYER TYPICAL CONFIGURATION (BIPH255 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture. Flue Top Cap Gas Valve Control Panel (M2000 Computer Shown) Gas V[...]

3-2 3.1 Equipment Setup and Shutdown Procedures WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. CAUTION If this is the first time the fryer is being u sed after insta[...]

3-3 3.1.2 Lighting the Fryer 1. Press the computer ON/OFF switch to the OFF position. Honeywell ON OFF Honeywell ON OFF Fo r No n - CE F r ye r s A fte r p lac ing th e O N /O FF sw itc h in th e O F F posi t i on , t ur n t he gas val ve knob t o t h e OFF posit i on. Wait 5 m i nutes , t hen t urn the knob to th e O N po s tio n a n d p ro c e e [...]

3-4 3.1.3 Shutdown For short-term shut down during the workday: 1. Place the computer ON/OFF switch in the OFF position and put the frypot covers in place. When shutting the fryers down at closing time: 1. Place the computer ON/OFF switch in the OFF position to turn the fryer off. For Non- CE Fr yer s After pl aci ng th e ON/OFF swit ch i n t h e O[...]

4-1 BIPH55 / MPH55 SERIES GAS FRYER CHAPTER 4: FILTRATION INSTRUCTIONS 4.1 Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 4.3 covers preparati on of the filter system for use. Oper ation of the system is covered in [...]

4-2 2. Position a metal container with a sealable cover under th e drainpipe. The m e tal container must be able to withstand the heat of the oil and hold hot liqu ids. 3. Open the drain valve slowly to avoid splattering. If the drai n valve becomes clogged with food particles, use the Fryer’s Friend (poker-like tool) to clear the blockage. DANGE[...]

4-3 2. Inspect the filter pa n connection fitting to ensure that both O-rings are in good condition. (See Figure 2) Figure 2 3. Then in reverse order, place the meta l filter screen in the center of the bottom of the pan, then la y a filter pad over the screen, ensur ing that the textured side of the pad is up. Make sure that the pad is in between [...]

4-4 DANGER NEVER attempt to clear a clogged drain valve fr om the front of the valve! Hot oil will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 2. After the oil has drained from the frypo[...]

4-5 DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaki ng in certain shortening material. WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to[...]

5-1 BIPH55 / MPH55 SERIES GAS FRYER CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Fryer Preventive Maintenance Checks and Service DANGER The crumb tray in fry ers equipped with a filter system must be emptied into a fire- proof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaki ng in certain shor[...]

5-2 WARNING Never use the filter pan to transport old oil to the disposal area. WARNING Never drain water into the filter pan. Water w ill damage the filter pump. There are no periodic preventive maintenance check s and services required for your FootPrint Pro Filtration System other than daily cleaning of the filter pan with a solution of hot wate[...]

5-3 DANGER Ensure that the frypot is completely free of water before filling w ith oil or shortening. When the oil or shortening is heated to c ooking temperature, water in the frypot will cause splattering. 5.3.3 Clean Filter Pan, Detachable Parts and Accessories As with the frypot, a deposit of carbonized oil or shortening will accumulate on the [...]

5-4 Figure 1 2. Remove the three fasteners that secure the bl ower motor assem bly to the blower housing, and separate the two components. (See Figure 2) Remove these fasteners. Figure 2 3. Wrap the motor with plastic wrap to prevent water f rom entering it. Spray degreaser or detergent on the blower wheel and the blower housi ng. Allow it to soak [...]

5-5 4. Remove the plastic wrap from the blower m otor assembly. Reassemble the blower m otor assembly and blower housing. Reinstall the blower assembly in the fryer. 5. Reinstall the blower shield or shield assembly. 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1. 7. After the burners have been lit for at le[...]

5-6 5.6 SEMI-ANNUAL CHECKS AND SERVICE 5.6.1 Clean Gas Valve Vent Tube NOTE: This procedure is not required fo r fryers configured for export to CE countries . 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 3. Pa[...]

5-7 • Verify that component box components (i.e. com puter, transformers, relays, interface boards, etc.) are in good condition and free from oil and other debris. Inspect the component box wiring and verify that connections are tight and that wiring is in good condition. • Verify that all safety features (i.e. drain safety switches, reset swit[...]

6-1 BIPH55 / MPH55 SERIES GAS FRYER CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This chapter provides an easy reference guide to some of the com mon problems that m ay occur during the operation of your equipment. The troubl eshooting guides that follow are intended to help you correct, or at least accurately diagnose, probl ems with your [...]

6-2 6.2 Troubleshooting Fryers 6.2.1 Computer and Heating Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. No power to fryer. A. Verify that the fryer is plugged in and that the circuit breaker is not tripped. B. Damaged computer wiring harness. B. Call FASC. C. Failed Computer C. Call FASC. No display on the computer. D. Power supply componen[...]

6-3 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Dirty or obstructed combustion air blower. A. Clean and adjust per instructions in Chapter 5 of this manual. B. Dirty or obstructed gas valve vent tube (non-CE fryers only). B. Clean per instructions in Chapter 5 of this manual. Fryer is operating normally, but produces a popping sound when burners i[...]

6-4 Problem Probable Causes Corrective Action M2000 display shows LOW TEMP . Frypot temperature is between 180°F (82°C) and 315°F (157°C). This display is normal when the fryer is first turned on and may appear for a short while if a large batch of frozen product is added to the frypot. If the display never goes out, the fryer is not heating. S[...]

6-5 Problem Probable Causes Corrective Action M2000 display shows HI 2 BAD . Computer in hi-lim it test mode. This is displayed only during a test of the hi-limit circuit and indicates that the hi-limit has failed. DO NOT OPERATE THE FRYER! Call FASC. 6.4 Troubleshooting the Built-in Filtration System PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Th[...]

6-6 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Continued from Previous page C. Blockage in filter pump. Test : Close the drain valve. Place the filter handle in the OFF position, allow the pump to cool for at least 45 minutes, and then press the reset button on the pump motor. Pull the filter pan from the unit. Activate the pump. If the pump m otor [...]

6-7 6.6 Replacing the Controller or Controller Wiring Harness 1. Disconnect the fryer from the electrical power supply. 2. The controller bezel is held in place by tabs at the top and bottom. Slide the bezel up to disengage the lower tabs. Then slide the bezel down to disengage the upper tabs. 3. Remove the top two screws in the upper corners of th[...]

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Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8- 219-7140 FAX (Te ch Support) 1-31 8-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6087 OCT 2005[...]