Frymaster FPHD manual

Dean, a member of the Comm ercial Food Equipm ent Service Association, rec ommends using CFESA Certified Technicians. PRINTED IN THE UNITED STATES OF AMERICA 24-Hour Service Hotline 1-800-551-8633 MAY 2007 *8196314* High Efficiency Decathlon (HD) Series Gas Fryers Service & Parts Manual Dean HD & SCFHD, Frymaster FPHD Models (Includes HD63/[...]

Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER FACTORY AUTHORIZED SERVICE CENTER. DANGER Do not store or use gasoline or o[...]

WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster and Dea[...]

Decathlon Series Gas Fryers Service and Parts Manual TABLE OF CONTENTS 1. SERVICE PROCEDUR ES ……..……..……………………………………………... 1.1 Functional Description................................ ............................ ............................ ....1-1 1.2 Accessing Fryers for Service.......... .................[...]

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HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 High efficiency burner and diffuser. 1.1 Functional Description High Efficiency Decathlon ( HD) Series gas fryers contain a welded stainless steel frypot heated by gas flames diffused evenly th rough tubes bui lt into the frypot. Flames originate from orif ices in a burne[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 1.1 Functional Description (cont.) Pilot System Configuration The pilot system is comprised of the pilot orif ice, pilot hood, and a therm opile (some systems incorporate a thermocouple). The pilot serves two purposes: light the burner and heat the thermopile. In operatio[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 Electronic Igniti on Configuration (cont.) At start-up the ON/OFF switch is placed in the ON position, supplying 12 VDC to the heat control circuitry in the controller or computer and to one si de of the heat relay co il on the interface board. If resistance in the temper[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 Interface Boards (cont.) 826-2086 (115/230V): These boards are used in HD fryers equipped with Thermatron control systems. Thermatron systems incorporate a tem perature probe , a potentiometer, and a temperature co ntrol circuit board. This system is more accurate and rel[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Interface Boards (cont.) 826-2434: These interface boards are used in HD fr yers equipped with e lectronic ign ition and constant pilot. INTERFACE BOARD P/N 106-6669 (Kit 826-2434 ) Used on fryers equipped with electro nic ignition and constant pilot.[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 Interface Boards (cont.) FREQUENTLY USED TEST POINTS FOR HIGH EF FICIENCY DECATHLON (H D) FRYERS 106-6669 INTERFACE BOARD Test Meter Setting Pins Test Results 12VAC Power to Controller 50 VAC Scale 1 and 3 on J3 12-18 12VDC Power to Right BL Relay 50 VDC S cale 4 on J2 an[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 Thermostats Different types of thermostats ar e used in High Efficiency Decathl on Series gas fryers, depending on fryer configuration. Fryers equipped with a Thermatron use a dial to adjust temperature. In this configuration, the probe resistance varies inversely with th[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 Restraints Once the fryer has been positioned at the frying stat ion, use a carpenter’s level p laced across the top of the frypot to verify that the unit is le vel, both side-to-side and front-to-back. To level fryers equipped with legs, the bottom of the legs can be s[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch and th e gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 3. Pass a piece of ordinary bindi[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 1.5 Adjusting the Pilot Flame 1.5.1 Main Pilot 1. Remove the cap from the pilot adjustment screw hole on the gas valve. 2. Using a small, flat-tipped screwdriver, turn the pilot adjusting screw counterclockwise to increase length of flame or clockwis e to decrease length[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 1.7 Replacing Fryer Components 1.7.1 Replacing the Computer 1. Disconnect the fryer from the electrical supply. 2. Unscrew the two computer panel screws. The computer panel is hinged at the bottom and will swing open from the top. 3. Unplug the fryer wiring harness and g[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil from th e frypot. Allow the frypot to cool c ompletely befor e proceedi ng. 3. Remove fryer door for easier access to t h e t em p e r[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.) 6. Remove the burner shield by loosening the screw on each end. 7. Remove the burner rail by loosening the screw on each end. The burner rail secures the burners in the burner manifold. Be careful to[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 1.7.3 Replacing the Temperature Probe ; Computer-equipped Fryers (cont.) 10. Locate the temperature probe inside th e frypot. Remove the temperature probe mounting hardware. Retain mounting hardware for installation of new temperature probe. 11. The temperature probe can[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 Installing the New Temperature Probe: 1. Feed the probe wire through the probe ni pple from the top side of the frypot. 2. Loosely install the bladder nut. 3. Mount the probe into the mounting hardware. 4. Tighten the bladder nut. 5. Install the insulation and plug. 1.7.[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.4 Replacing the High-limit Thermostat (cont.) 6. Locate the high-limit probe inside the frypot. Remove the high-limit probe mounting hardware. Retain mounting hardware f or installation of new temperature probe 7. Carefully pull high-lim it capillary tube and bulb o [...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 1.7.4 Replacing the High-limit Thermostat (cont.) 8. Mark and disconnect wires at the high-limit in the component box. 9. Remove high-limit f rom fryer by pulling the capillary tube and bulb through the component box opening (arrow). This ma y require removal of the cont[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 1.7.5 Replacing Rocker Switches 1. Disconnect the fryer from the electrical supply. 2. If switches are located in a control box within the fryer , remove the six screws securing the switch panel to the control box. Do not allow th e switch panel to hang from the switch w[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 1.7.5 Replacing Rocker Switches (cont.) 3. Depress the retaining clips (see illustration below ) and push the switch out of the slot. If there is a switch-guard present, retain it f or installation of the replacem ent switch. Depress clips on each side to remove switch f[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 1.7.7 Replacing the Pilot Assembly 1. Remove the pilot tubing from th e bottom of the pilot assembly. 2. If the pilot is an electronic ignition pilot, disconnect the i gnition cable and the sense wire. 3. Remove the pilot mounting screw(s) from the pilot m ounting bracke[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.7.8 Replacing the Frypot (cont.) 6. Remove the top cap. It is held in place by one screw on each side of the fryer. If the fryer has a controller on the front, the top cap may also be held in place by two screws on the front of each pot. FPHD65 units may have two screw[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 1.7.8 Replacing the Frypot (cont.) 10. Remove screws securing flue cap to frypot (access from above; a nut-driver with an extension or long screwdriver is required). Use care not to drop the screws into the flues. If this happens, the screws can be retrieved when the flu[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.7.8 Replacing the Frypot (cont.) 12. Remove screws securing flue to frypot (access from above; a nut-driver with an extension or long screwdriver is requi red). Retrieve any screws dropped into the flue during removal of the flue cap and frypot bracket. 13. Remove the [...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 1.7.8 Replacing the Frypot (cont.) 15. Remove the drain manifold. Only the drain tubes directly blocking the frypot being replaced require removal. - Remove the nuts holding the drain valve strap onto the drain tube stud. - Disconnect the Teflon tube at the back of the c[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.7.8 Replacing the Frypot (cont.) 19. If the fryer is equipped with drain-valve mi croswitches, m ark the wires and microswitch terminals, then disconnect wires from the switch. Secure the wires to prevent damage when frypot is removed. 20. Remove the drain valve handle[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.7.8 Replacing the Frypot (cont.) 22. Remove the temperature probe from frypot. (See Section 1.7.3, Replacing the Temperature Probe: Computer–equipped Fryers , for specific instructions.) 23. Remove the high-limit from the frypot. 24. Remove bolts from brackets securi[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.7.8 Replacing the Frypot (cont.) 26. Ensure wires and tubes will not be caught on the frypot when it is removed. 27. Remove frypot from fryer by lifting up and out. 28. Position the frypot upside down on a suitable work surface. 29. Record position of th e valve stem i[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.8 Troubleshooting and Problem Isolation Because it is not feasible to include every issue that m ight occur, this section is intended to prov ide technicians with a general knowle dge of the broad problem cate gories associated with this equipment and the probable caus[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.8.1 Ignition Failure (cont.) The Electronic Circuits If gas and electrical power are supplied to the fryer, the next most likely cause of ignition failure is a problem in the 24 VAC circuit of fryers equipped with electronic ignition sy stems, or in the pilot system fo[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.8.2 Improper Burner Function (cont.) If popping occurs only during peak operating hours, th e problem may be incorrect or fluctuating gas pressure. Verify that the incoming gas pressure (pre ssure to the gas valv e) is in accordance with the appropriate requirements li[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.8.2 Improper Burner Function (cont.) Burners lighting on the left side only m ay be caused by a trailing pi lot problem (four- and five-tube frypots) or improper burne r manifold pressure. Fluctuating flame intensity is no rmally caused by either im proper or fluctuati[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.8.4 Improper Computer Function Sensitivity or "Stretch Time." Sensitivity—or stretch tim e—is a programmable feature that increases the cook time countdown based on variations in the oil temperature from the setpoint (e.g., when cold product is dropped in[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.8.5 Improper Filtration Function The majority of filtratio n problems arise from operator error. One of the m ost common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen. Anytim e the pump is running, but no oil is b[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.8.5 Improper Filtration Function (cont.) Incorrectly sized or installed pa per will allow food particles and se dim ent to pass through and clog the suction tube on the bottom of the filter carr iage. Particles larg e enough to block the suction tube may indicate that [...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.8.7 Improper Basket Lift Function Bell-Crank Basket Lifts Most High Efficiency Decathlon Series gas fryers are equipped with a bell-crank style basket lift. A cam and a bell crank are connected to the basket lift arm by a flat metal link. The cam is attached to a drive[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.9 Troubleshooting Guides The following troubleshooting guides are intended to assist service technicians in quickly isolating the probable causes of equipment malfunctions by following a logical, step-by-step process. PROBLEM PROBABLE CAUSES CORRECTIVE ACTI ON Burner w[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.9 Troubleshooting Guides (cont.) C. Gas valve is known to be good, but there is not 24 VAC (120VAC on systems so equipped) at the gas valve terminals. D. Inspect electronic sensor (while still in frypot) for damage. Replace if bent, dented, or cracked. Inspect leads fo[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.10 Wiring Diagrams Note: The diagrams in this section depict wi ring as of the date of manual publication. It may not reflect design changes made to the equipment after publication. Refer to the wiring diagram affixed to the unit when ac tually troubleshooting this equ[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-39 Computer with Constant Pilot[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-40 CM4-S Wiring[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-41 Dean Oil Return Wiring[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-42 Dean Oil Return Wiring, with S olenoid[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-43 1.11 Probe Resistance Charts Thermatron Probe Re sistance Chart ° Celsius ° Fahrenheit Ohms (±3% ) 21 70 108130 27 80 84606 32 90 66721 38 100 53020 43 110 42452 49 120 34206 54 130 27735 60 140 22641 66 150 18588 71 160 15349 77 170 12741 82 180 10635 88 190 8925 93 [...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 High Efficiency Decathl on (HD) Primary Components 9 32 6 24 1 20 21 25 7 8 5 3 2 10 19 18 17 4 22 25 28 16 29 15 14 13 12 31 26 11 27 30 35 23 24[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-2 Parts are label ed to indicat e the appr opriate fryer m odel (“HD”, “SC FHD”, or “FP HD65”). If a part is n ot labeled, it can be used on any of t hese models. Each sect ion is labe l ed by size (e.g., D50) and parts are not interchangeabl e between different sized f[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.1.1 Decathlon HD50 Primary Components (includes SCFHD units ) (cont.) ITEM PART # COMPONENT * 231-2060 Side Panel, Left Side (SCFHD50 C/C) * 232-2060 Side Panel, Right Side (SCFHD50 C/C) 16 200-1674 Back Panel, Lower * 200-3183 Back Panel (2-battery) * 200-3567 Back Panel (3-ba[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.1.2 Decathlon HD60 Primary Components (includes SCFHD units) ITEM PART # COMPONENT 1 823-4692 Frypot - S/S (SCFHD) * 823-5742 Frypot - S/S (Singl e HD without filtration) * 106-7853 Frypot - S/S (SCFHD63) * 823-6314 Frypot - S/S (Singl e HD63 without filtration) 2 810-2072 Gas [...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.1.2 Decathlon HD60 Primary Components (includes SCFHD units ) (cont.) ITEM PART # COMPONEN T 14 211-4570 Side Panel, Left Side (unit exterior) 15 212-4570 Side Panel, Right Side (unit exterior) * 201-4775 Side Panel, Left Side with Hole (unit interior) * 202-4775 Side Panel, Ri[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.1.2 Decathlon HD60 Primary Components (includes SCFHD units ) (cont.) ITEM PART # COMPONENT 24 810-0180 Handle, Door, Wireform 25 210-8077 Handle, Door, Common Cabinet * 810-1105 Magnet, Door * 803-0304 Fry Basket, Twin 26 803-0149 Grid Assembly, Mesh * 810-2235 Grid Assembly, [...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.1.3 Decathlon FPHD65 Primary Components (co nt.) ITEM PART # COMPONENT 10 807-3552 Gas Valve, Natural Gas, Electronic Ignition, 24 VAC * 807-3628 Gas Valve, LP Gas, Electronic Ignition, 24 VAC * 807-3294 Gas Valve, Natural Gas, Constant Pilot, 24 VAC * 807-3295 Gas Valve, LP Ga[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.1.3 Decathlon FPHD65 Primary Components (co nt.) ITEM PART # COMPONENT 21 Flue Cap 230-2473 x1 230-2298 x2 230-2323 x3 230-2344 x4 22 106-4309 Door Assembly, with Liner (also used for HD63 fryers) * 200-8076 Panel, Door, Inner * 210-8075 Panel, Door, Outer 23 n/a Doo r Assemb l[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.2 Orifices ITEM PART # COMPONENT Natural Orifices * 810-2938 0-1999 ft. * 810-3053 2000-3999 ft. * 810-3054 4000-5999 ft. * 810-3055 6000-7999 ft. * 810-3056 8000-8999 ft. * 810-3057 9000-10000 ft. Propane Orifices * 810-2939 0-1999 ft. * 810-3058 2000-3999 ft. * 810-3059 4000-[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.3 Control Panel Options, Joiner Strips, and Accessories ITEM PART # COMPONENT Control Pa nels 1 210-3562 Controller, x1 (HD150, SCFHD456) 2 210-3021 Solid, with Indicator Light, x1 (SCFHD160, 260, 360, 460) 3 210-6405 Controller, x1 (HD60/SCFHD60) 4 106-7661 Controller, x2 (HD[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.4 Optional Components and Controllers ITEM PART # COMPONENT 1 826-2013 Thermostat, Sunne 2 810-2035 Knob, Thermostat 3 826-2117 Spark Module, Domestic a nd CE (Rajah Connector, 807-4 375) * 106-7535 Ignition Cable (for computer operated fryers) 4 807-1311 Pilot Assembly, Natur[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.4 Optional Components and Controllers (cont.) ITEM PART # COMPONENT * 106-1238 Pilot Assembly (w ithout computer), Natural * 807-1310 Flame Sensor * 803-0278 Brush, L-shaped * 803-0197 Fryer’s Friend * 803-0293 Gloves (pair) * KIT00092 Air Shutter Kit 5 ►►► See Control[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.4 Optional Components and Controllers (cont.) ITEM PART # COMPONENT * 807-3559 High-limit Thermostat, Manual Reset 435° F (pre-1998) * 210-4628 Bracket, Frypot Sensors (requires tack welding to heat tube) * 210-4629 Bracket, Frypot Computer Probe (requires tack welding to hea[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.5 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2 . 5 3” Oil Drain Manifold, Drain Flush, and Dr ain Valve Components (cont.) ITEM PART # COMPONENT 1 823-5880 Drai n Tub e, Down Spout/Center Dump (SCFHD50) * 823-5968 Drai n Tub e, Down Spout/Center Dump (FPHD65 ) * 823-5881 Drai n Tub e, Down Spout/Center Dump (SCF HD60/80)[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.6 Oil Return Manifold Components[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.6 Oil Return Manifold Components (cont.) ITEM PART # COMPONENT 106-4080 Oil Return Manifold, End (SCFHD50) 106-5616 Oil Return Manifold (SCFHD250) 106-4101 Oil Return Manifold, End (SCFHD60) KIT9342 Oil Return M anifold (SCFHD260) 106-6468 Oil Return Manifold, #1 (FPHD) 106-64[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.6 Oil Return Manifold Components (cont.) ITEM PART # COMPONENT * 813-0298 Nipple, 1 ⁄ 2 " x 2.00" NPT BM * 813-0098 Nipple, 1 ⁄ 2 " x 6.50" NPT BM * 813-0265 Nipple, 1 ⁄ 2 " x 2.50" NPT BM * 813-0093 Nipple, 1 ⁄ 2 " x 4.00" NPT B[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.7 Oil Re turn an d Oil Flush Components 14 9 15 16 13 19 18 11 17 10 12 3 2 4 5 6 8 1 7 20 22 21[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2 . 7 Oil Return and Oil Flush Components (cont.) ITEM PART # COMPONENT 106-4006SP Microswitch Bracket Ass embly, Oil Return 1 901-2772 Handle, RF Left 2 900-2935 Retainer, Nut 3 816-0220 Insulation, RF Switch 4 810-0278 Ball Valve, 1 ⁄ 2 " Oil Return 5 826-1366 Nut, 4-40[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.8 Filtration Components 2.8.1 Filtration Components; SCFHD50 Series Fryers 3 5 8 6 7 1 4 2 9 ITEM PART # DESCRIPTION 106-514 4SP Filter Pan Assembly (includes Item s 1-8) 1 823-4841 Filter Pan 2 823-5639 Lid, Filter Pan 3 823-3573 Ring, Hold Down 4 823-5191 Crumb Basket 5 200-[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.8.2 Filtration Components; SCF HD60 and SCFHD63 Series Fryers 3 5 1 6 7 2 4 8 9 ITEM PART # COMPONENT 106-7543 Filter Pan Assembly (includes Item s 1-8) 1 823-6001 Filter Pan 2 106-4725 Lid Assembly 3 823-6018 Crumb Basket 4 823-3361 Hold Down Ring 5 200-5726 Scre en, Bottom F[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.8.3 Filtration Components; FPHD65 Series Fryers 2 3 4 1 5 6 ITEM PART # COMPONENT 106-5081 Filter Pan Assembly (includes Items 1, 3-6) 1 823-5258 Filter Pan 2 823-5857 Lid Assembly 3 823-5851 Crumb Basket 4 106-6466 Filter Leaf and Tube 5 810-2805 Caster, 2” 6 809-0070 Nut, [...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.9 Basket Lift Components[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.9 Basket Lift Components (cont.) ITEM PART # COMPONENT 106-1870 Basket Lift Assembly (HD60) 1 823-3625 Basket Lift 2 809-0082 Truarc Ring, 3 / 4 " 3 200-2735 Channel, Support Autolift 4 200-2069 Member, Lift Control Arm 5 810-2140 Bushing (Oiltite) 3 ⁄ 8 " x 1 ⁄ [...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-26 2.10 Trough, Holster, & Cover Components 1 2 3 4 ITEM PART # COMPONE NT 1 106-2668SP Holster Assembly, Vat Cover 2 823-338 4 Trough, Holster Assembly * 106-1637SP Cover, Full-vat (HD50) 3 106-1447SP Cover, Full-vat (HD60) 4 106-2585SP Cover, Split-vat (HD60) * 106-2897SP Cov[...]

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.11 Fasteners (Screws, Nuts, Bolts) ITEM PART # COMPONENT * 809-0842 Nut, 4-40 Nylock * 809-0417 Nut, Flange 1 ⁄ 4 -20 Serrated * 809-0766 Nut, Keps 10-32 SS Hex * 826-1366 Nut, 4-40 Keps Hex w/External Teeth (pkg. of 25) * 809-0247 Nut, Nylock, #4-40 * 809-0842 Nut, 8-32 Hex[...]

Dean, 8700 Line Av enue, PO Box 5100 0, Shrev eport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6314 MAY 2007[...]