Graco 313539F manual

 #ONFORMSTO!.3)5, 3TD #ERTIFIEDTO #!.#3!3TD #.O  Operation H-VR Hydraulic V ariable Ratio, Heated, Pl ural Component Pr opor tioner . For spraying polyurethane f oam and pol yurea coatings. For professional use onl y . Not for use in e xplosive atmospheres. U .S.[...]

Models 2 313539F Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Supplied Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Isocy anate Condit ions[...]

Supplied Manuals 313539F 3 Supplied Manuals The f ollo wing manual s are shipped with the Reactor ™ H-VR Propor tioner . Refer to these manu als f or detailed equipment inf or mation. Order P ar t 15M334 f or a compact d isk of Reactor manu- als tran slated in se v er al languages . Related Manuals The f ollo wing manuals ar e f or accessories us[...]

Warnings 4 313539F Wa r n i n g s The f ollo wing warnings are f or the setup , use, groun ding, maintenance , and repair of this equipme nt. The e xclama- tion point symbol alerts you to a gener al w arning and the hazard symbol ref ers to procedure-specific risk. Ref e r back to these wa rnings. Additional, pr oduct- specific w arnings may be f o[...]

Warnings 313539F 5 FIRE AND EXPLOSION HAZARD Flammab le fumes , such as solv ent and paint f umes, in wor k a re a can ignite or e xplode . T o help pre v ent fire and e xplosion: • Use equipment on ly in well v entilated area. • Eliminate all ignit ion sources; such as pilot lights , cigarettes , portable electric lamps, and plastic drop cloth[...]

Isocyanate Conditions 6 313539F Isocy anate Conditions Material Self-ignition K eep Components A and B Separate Moisture Sensitivity of Isocy anates Isocy anates (ISO) ar e catalysts used in two component f oam and polyurea coatings. ISO will react with moisture (such as humidity) to f orm small, hard, abrasiv e cr ystals, which become suspended in[...]

Changing Mate rials 313539F 7 Changing Materials • When chan ging materials , flush the equipmen t mul- tiple times to ensure it is th oroughly cle an. • Alwa ys clean the fluid inlet strainers after f lushing. • Chec k with y our material manuf acturer for chemical compatibility . • Most mater ials us e ISO on the A s ide, but some use ISO[...]

Typical Installation, wi th circulation 8 313539F T y pical Installation, with cir culation Key for F IG . 1 A Reactor H-VR Propor tion er BH e a t e d H o s e C Fluid T emperature Sensor (FTS) D Heated Whip Hose E Fusion Spray Gun F Gun Air Supp ly Hose G F eed Pump Air Sup ply Lines J Fluid Supply Lines K Feed Pumps L Agitator M Desiccant Dr yer [...]

Typical Installation, without circulation 313539F 9 T y pical Installation, without cir culation Key for F IG . 2 A Reactor H-VR Propor tion er BH e a t e d H o s e C Fluid T emperature Sensor (FTS) D Heated Whip Hose E Fusion Spray Gun F Gun Air Supp ly Hose G F eed Pump Air Supp ly Lines H W aste Containers J Fluid Supply Lines K Feed Pumps L Agi[...]

Component Identification 10 313539F Component Identification Reactor H-VR Key for F IG . 3 BA Component A Pressure Relie f Outlet BB Component B Pressure Relie f Outlet EC Heated Hose Electrical Connector EM Electric Mo tor , F an, and Belt Drive (behind shro ud) F A Component A Fluid Manifold Inlet (on left si de of manifold blo ck ) FB Component [...]

Component Identi fication 313539F 11 F IG . 3: Component Identifica tion (15.3 kW Model Show n) Detail of React or Fluid Man ifold (shrou d remo ved f or c larity ) ti9880a TC FM FV FH EM RS MC GA GB SB FB BB HB HA BA FA SA HC TA TB SC EC SR HP MP SN ti7823a Detail of Serial No. Plate (inside cabinet) SN OP VR r_256886_313359_1A[...]

Component Identification 12 313539F Pump Assembl y Key for F IG . 4. AA Component A Pump AB Component B Pump A C Hydraulic Proporti oner Pump AD Y oke and Rod Guide Assembly AE Pump Drive Link AF Pump Adapter A G Pivot Brac k et AH Guard AJ Clamping Knob AK Lube Fitting AL R atio Loc k Handle AM Ratio Adjustment Wheel AN F rame AP Ratio Adjustment [...]

Temperature Controls and In dicators 313539F 13 T e mperature Contr ols and Indicator s Main P ower Switc h Located on right side of unit, pag e 11. T ur ns Reactor pow er ON and OFF . Does not turn heater z ones or pumps on. Red Stop Button Located betw een temper ature control pa nel and motor control panel, pa ge 11. Press to shut off moto r and[...]

Temperature Controls and In dicators 14 313539F T emperature Scale Ke ys/LEDs Press or to change temperature scale . Heater Zone On/Off Ke ys/LEDs Press to turn heater zones on a nd off . Also clears heater z one diagnostic codes , see page 34. NO TE: LEDs flash when heater z ones are o n. The dur ation of each flash sho ws the e x tent that the he[...]

Motor Controls and Indicators 313539F 15 Motor Contr ols and Indicator s Motor ON/OFF Ke y/LED Press to turn motor ON and OFF . Also cle ars some motor contro l diagnostic codes , see page 35 . PA R K K e y / L E D Press at end of da y to cycle component A pump to home positi on, submerging di splacement rod. T rigger gun until pump st ops . Once p[...]

Spray Adjustments 16 313539F Cyc le Count K e y/LED Press to display cycle count. NO TE: T o clear counte r , press and hold for 3 sec. Hydraulic Pressure Contr ol Knob Use to adjus t hydraulic pressure av ailable to the hydrau- lic drive system. T ur n knob (HC) cloc kwise to increase pressure and coun tercloc kwise to decrease pressure . Use h yd[...]

Setup 313539F 17 Setup 1. Locate Reactor a. Locate Reac tor on a lev el surface. See Dimen- sions , pa ge 39, for clearance and mounting hole dimensions . b . Do not expose Reactor to rain. c. Use the casters to mo v e Reactor to a fix ed loca- tion, or bolt to shipping pallet and mo v e with f orklift. d. T o mount on a truc k bed or tailer , remo[...]

Setup 18 313539F 3. Electrical requirements See table 1. * Full load amps with all devices operating at maxi- mum capabilities. Fuse requ irements at v arious flow rates , ratios, and mix chamber siz es ma y be less. ** T otal system watts , based on maxim um hose leng th f or each unit, 410 ft (125 m) including whip h ose. 4. Connect electrical co[...]

Setup 313539F 19 5. Connect feed pumps a. Install feed pumps (K) in c omponent A and B supply dr ums. See F IG . 1 and F IG . 2, pages 8 and 9. b . Seal compon ent A dr um and use desicc ant dryer (M) in v ent. c. Install agitator (L) in compon ent B drum, if nec- essar y . d. Ensure A and B inlet va lve s (FV) are closed. NO TE: Supply hoses from [...]

Setup 20 313539F 8. Connect heated hose NO TE: See Heated Hose manual 309572 f or detailed instruc- tions on co nnecting hea ted hoses . NO TE: If spra ying at a ratio other than 1:1, an E24 ma y occur . Size hoses and mi x chamber appropriately to a void pressure im balance. a. T ur n main pow er OFF . b . Assemble heated ho se sections , FTS , an[...]

Setup 313539F 21 12. Ground sys tem a. Reactor: is grounded through p ow er cord. See page 18. b. Spra y gun: connect whip hose ground wire t o FTS, page 19. Do not disconnect wire or spra y without whip hose. c. Fluid supply container s: f ollow y our local code. d. Object being spra yed: f ollo w your local code. e. Solvent pails used when flushi[...]

Startup 22 313539F Star tup 1. Select ratio The strok e lengths of th e fluid pumps (AA and AB) can be adjusted to select the rati o . The fr ame (AN) has thre e pin positions f or the bottom of the pump and a slider mechanism at the top of the pump, which allows f or positioning of the pum p at any r equired position. This allows f or a a range of[...]

Startup 313539F 23 e. Remov e base pin (BP) from f rame ( AN) if the base of the pump nee ds to be mov ed. See F IG . 8. f . Loosen ratio loc k handle (AL) ov er the pump that needs adjustm ent. Use a soft mallet to loosen ra tio loc k handle if necessary . T ur n ratio adjustment wheel (AM) until the mark on the pump adapter b lock (AF) lines up w[...]

Startup 24 313539F 2. Load fluid with feed pumps NO TE: The Reactor is te sted with o il at the f actor y . Flush out the oil with a compatib le solv ent bef ore spra ying. See page 38. a. Check that all Setup steps are complete. b . T urn on componen t B agitat or , if used. c. T urn both PRESSUR E RELIEF/SPRA Y valv es (SA, SB) to SPRA Y . d. Sta[...]

Startup 313539F 25 3. Set tempera tures a. T urn m ain power ON . b . Press or to change temperatu re scale. c. Press . d. T o set heat zone target temp eratu re, press or until display sho ws desired tempe rature . Repeat f or and zon es. NO TE: F or zone only , if FTS is disconnected at star tup , displa y will show hose curren t (0A). See step j[...]

Startup 26 313539F j. Man ual current contr ol mode only: If FTS is disconnected or displa y sho ws diag- nostic code E04, turn main powe r s witch OFF then ON to clear dia gnostic code and enter man ual curren t control mode . displa y will show current to hose . Current is not limited by ta rget temperatur e. T o pre vent ov erheating, install ho[...]

Startup 313539F 27 NO TE: Check the pressure of each propor tioning pump using the component A and B gauge s. The pr essures should be appro ximately equal and must remain fix ed. d. T o displa y cycle count, press . NO TE: T o clear counter , press and hold f or 3 sec. e. Press or to change pressure scale. 5. Change pressure imbalance setting (opt[...]

Spraying 28 313539F Spra ying 1. Engage gun p iston safety lock. 2. Close gun fluid manif old valv es A and B . 3. Attach gun fluid manif old. Connect gun air line . Open air line valv e . 4. Set PRESSURE RELIEF/SPRA Y valv es (SA , SB) to SPRA Y . 5. Chec k that h eat zon es are on and tempe ratures ar e on target, pa ge 25. 6. Press motor to star[...]

Spraying 313539F 29 9. Open gun fluid manif old v alv es A and B. NO TE: On impingement guns , ne ver open fluid manifold valv es or trigger gun if pressures are imbalanced . 10. Disengage gun piston saf ety lock. 11. T est spray onto cardboar d. Adjust p ressure an d temperature to get de sired results. 12. Equipment is read y to spra y . NO TE: I[...]

Standby 30 313539F Standb y If you stop spra ying for a period of time, the unit will enter standb y by shu tting do wn the electric motor and h ydrau lic pump , to reduce equipment wear a nd mini- mize heat buildup . The ON/OFF LED and the pres - sure/cycle display on the motor control panel will flash when in standby . NO TE: The , , and heat zon[...]

Pressure Relief Procedure 313539F 31 Pressure Relief Pr ocedure 1. Relie ve pressure in gun and perf orm gun shutdo wn procedure. See gun ma nual. 2. Close gun fluid manif old valv es A and B . 3. Shut off feed pumps and agitator , if used. 4. T urn PRESSURE R ELIEF/SPRA Y valv es (SA, SB) to PRESSURE RELIEF/C IRCULA TION . Route fluid to waste con[...]

Fluid Circulation 32 313539F Fluid Cir culation Cir culation Thr ough Reactor T o circulat e through gun mani f old and preheat hose , see page 33. 1. Load fl uid with f eed pumps, page 24 . 2. See T ypical Instal lation, wi th cir culation , page 8. Route circulation lines bac k to respectiv e compo- nent A or B supply drum. Use hoses rated at the[...]

Fluid Circulation 313539F 33 Cir culation Thr ough Gun Manif old Circulating fluid throu gh the gun manif o ld allows r apid preheating of hose . 1. Install gun flu id manif old (P) on P ar t 246362 acces- sor y circulation kit (CK). Connect hig h pressure cir- culation lines (R) to circulation manifold. 2. Route circulation lines bac k to respecti[...]

Diagnostic Codes 34 313539F Diagnostic Codes T emperature Control Dia gnostic Codes T emper ature con trol diagnostic codes ap pear on tem- perature display . These alarms tur n off heat. E99 clears automatically when commun ication is regained. Co des E03 through E06 can be cleare d by pressing . For other codes, tur n main power OFF then O N to c[...]

Diagnostic Codes 313539F 35 Motor Contr ol Dia gnostic Codes Motor control diagn ostic codes E21 throu gh E27 appear on pressure di spla y . There are tw o types of motor control co des: alarms and warnings. Alarms take priority ov er warnings. See repair manua l f or correctiv e action. Alarms Alar ms tur n o ff Reactor. T ur n ma in power OFF the[...]

Maintenance 36 313539F Maintenance • Inspect h ydraulic and fluid lines f or leaks daily . • Clean up all h ydraulic le aks; identify and repair cause of leak. • Inspect fluid inlet strainer screens daily , see belo w . • Grease circulation va lv es weekly with Fusion g rease (117773). • Check h y draulic fluid le v el weekly . Check h yd[...]

Fluid Inlet Strainer Screen 313539F 37 Fluid Inlet Strainer Screen The inlet str ainers filter out particles that can plug the pump inlet chec k v alv es. Inspect the scre ens daily as par t of the star tup routine , and clean as required. Use clean chemicals and f ollow proper stor age, transf er , and oper ating procedu res, to minimiz e contamin[...]

Flushing 38 313539F Flushing • Flush out old fluid with ne w fluid, or flush out old fluid with a compatib le solv ent before intr oducing new fluid. • Use the lo west possib le pressure when flushing. • All fluid components are compat ible with common solv ents. Use only mo isture-fre e solvents. • T o flush f eed hoses , pumps , and heat [...]

Dimensions 313539F 39 Dimensions Dimension in. (mm) A (height) 57.31 (1455. 42) B (width) 37.86 (961. 6) C (depth) 33 (838.2) D (front a nd rear mou nting holes) 32.5 (825.5) F (side mounting holes) 30.375 (7715) G (mountin g post inne r diamete r) 0.44 (11) Dimension in. (mm) A C D F G T op Vie w F r ont of Machine Rear of Machine r_256886_313359_[...]

Technica l Data 40 313539F T e chnical Data *Output e xample : 2.5:1 ratio = 150 cc (B side):60 cc (A side) 2.5:1 output = 150 cc (B side) + 60 cc (A side) = 210 cc per cycle All other brand names or marks are used f or identification purposes and are tradem arks of their respectiv e owners . Category Data Maximum Fluid W or king Pressure 3500 psi [...]

Performance Charts 313539F 41 Pe r fo r m a n c e C h a r t s Foam Performance Chart Flow Rate in lb/min (kg/min) Pressure in psi (MPa, bar) 0 5 (2.3) 25 (11.4) 15 (6.8) 35 (15.9) 45 (20.5) 2000 (13.8, 138) 1500 (10.3, 103) 1000 (6.9, 69) 500 (3.4, 34) K EY A = H-25 at 50 Hz B = H-25 at 60 Hz C = H-40 at 50 Hz D = H-40 at 60 Hz E = H-50 at 50 Hz ?[...]

Performance Charts 42 313539F Heater Performance Chart Flow Rate in gpm (lpm) Delta T in degrees F ( degrees C) 0 0.5 (1.9) 2.0 (7.6) 1.0 (3.8) 2.5 (9.5) 1.5 (5.7) 4.0 (15.1) 3.0 (11.4) 3.5 (13.2) 4.5 (17.0) KEY H-VR = 15.3 kW 10 (6) 90 (50) 80 (44) 70 (39) 60 (33) 50 (28) 40 (22) 30 (17) 20 (11) 140 (78) 130 (72) 120 (67) 110 (61) 100 (56) ★ Hea[...]

Performance Charts 313539F 43[...]

All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructions. T his manual contains English. MM 313539 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Kore[...]