IDEAL INDUSTRIES 45-935 manual

Shielded T wisted P air ( S TP) Cable Stripping System F or 115V or 23 0V Operation Manual #45-930 #45-935[...]

2 T able of Contents Introduction ..................................................................... 2 Caution and Safety Instructions ....................................... 3 Environmental Conditions ............................................... 3 Warranty & Service Policy ............................................... 3 Unpacking......[...]

Caution and Safety Instructions Please read, understand and follow the warnings and instructions in this manual. Failure to do so can result in serious personal injury. • Do not alter, modify or misuse the machine. • Do not operate the machine using an ungrounded electrical system. • Do not perform any maintenance on the machine unless both t[...]

4 STP Ser vice Setup Continued Electrical Connection Requirements Voltage Selection The STP operates on either 115V/230V AC; 45-930, 115V AC 4A 60 Hz ; 45-935, 230V AC 2A 50 Hz. Proper voltage will be preset at the factory. Fuse Replacement Disconnect power cord and remove the fuse cartridge using a small blade screwdriver or similar tool. Replace [...]

5 STP Operating Principles and T erms (continued) SPEED: Thermal Head Rotation SPEED refers to the rate of rotation by the Thermal Head of the STP. This is the rate at which the blades are rotated about the wire being stripped. The slowest speed is 1 and 10 the highest. Running at a faster speed requires a higher blade heat setting which may shorte[...]

6 STP Operation continued Heat Adjustment Heat can be adjusted by pressing [ 0 ] through [ 9 ] producing corresponding heat values of 0% through 90%. Pressing HIGH sets the heat at 100%. If the heat is set at 0%, the machine completes the cycle without using the blades. The heat can also be adjusted by pressing HEAT and using the [ ] and [ ] keys. [...]

STP Operation continued Strip Length Adjustment, by Discrete Value METRIC LENGTH MODE (31 mm to 152 mm) • Press STRIP LENGTH . • The strip length display will blink. • Enter the strip length and then press ENTER . A strip length is automatically entered after a third digit is pressed. ENGLISH LENGTH MODE (1-1/4 inches to 6.00 inches) • Pres[...]

8 STP Operation continued TWO STAGE CYCLE The TWO STAGE CYCLE is intended to break the STP’s stripping cycle into two separate stages; stage one is for cutting, stage two is removal. When the cable is inserted, the first stage will thermally cut the insulation. When this stage is completed and the cable is removed, the cable can be inspected for [...]

STP Operation continued Slug Removal SINGLE CYCLE The STP can be used to remove the slug without applying heat to the blades, if the insulation has already been severed. This is accomplished by pressing “ 0 ” when the unit is in the “ READY MODE ”. The next cycle will run with zero heat and act only as a slug removal machine. When this cycl[...]

10 STP Operation continued Set Mode 1 — STRIP LENGTH INCREMENT This allows programming the strip length in increments by using the arrow keys to increase or decrease the length appearing on the display. ENGLISH LENGTH MODE - (0.01 in. to 0.99 in.) The tenths position begins blinking. After the tenths digit is entered, the hundredth position blink[...]

STP Operation continued Batching Storing a Batch • Press BATCH • Press PROGRAM • Enter the 3-digit security code • Enter in the batch number for storage • Press ENTER All of the current inputs are then stored in this batch. Press CLEAR to exit to the ready mode. Retrieving a Batch • Press BATCH • Enter in the batch number to be retrie[...]

12 Name Part No. Quantity Per Unit Blade Set K-7763 1 Front Grip Pad LA2408 2 Rear Grip Pad LA2414 6 STP Ser vice continued 3 — GRIP BACK SENSOR (senses if the pull cylinder is back) 4 — TRIGGER SENSOR (senses if the trigger is being pressed) 5 — WIRE OUT SENSOR (senses if the wire is out of the insertion hole) 6 — SENSOR TEST OFF (turns al[...]

STP Operation continued Gripper Pad Replacement The STP has two sets of grippers. The front grippers hold the wire while the rear grippers pull off the slug. Both sets of grippers have pads that require periodic replacement. NOTE: To replace pads press caps firmly in place, then use a small screwdriver to pop up the tops so they catch on the inner [...]

Rear Gripper Pad Replacement 1. Disconnect power 2. Disconnect air 3. Open case Caution blades may be hot. STP Ser vice continued A NEEDLE-NOSE PLIER MAY BE USED TO REMOVE THE PINS. MOVE TO RIGHT, THEN TO REAR 6. Remove grippers. Stationary gripper slides straight out. Movable gripper must be removed from cylinder adapter and then slid straight out[...]

STP Ser vice continued Blade Replacement 1. Electronically set strip length to 6". This moves the stop bar all the way back allowing more room to replace the blades. 2. Disconnect power. (rear gripper will retract all the way back). 3. Disconnect air. 4. Open lid. Note: Open lid by pressing button and lifting lid. 5. Unplug blade electrical co[...]

9. Remove the four #4-40 socket head screws positioning blades. 10. Pull elements guiding lead wire through holes. 11. Reverse the process by feeding the new blade wires through the holes and silicone tubes. 12. Replace the four #4-40 socket head screws for positioning blades. 13. Connect the two short leads inside silicone tube. 14. Pass the two l[...]

17 CPU Module Replacement The CPU Module (Central Processing Unit) and the Power Module are not field repairable, they must be returned to IDEAL for service. The CPU is located behind the faceplate on the inside of front lid. 1. Disconnect power. 2. Disconnect air. 3. Open front lid all the way so that it rests on top of rear cover. 4. Remove the s[...]

18 Always disconnect power and air when servicing the unit. Please read the Operation Manual thoroughly before attempting to operate the STP. SYMPTOM RECOMMENDATIONS • Unit does not turn on. ✔ Check electrical connections. ✔ Check electrical supply. ✔ Check fuses. • Unit does not cycle. ✔ Make sure unit is in ready mode. ✔ Check air s[...]

STP Machine Assembly *Refer to Sub Assemblies with their own parts lists on pages 16 and 17. 19 Heat Speed Pressure Pragm. High Batch Enter • Count Clear Strip Length 8 90 LEN HEAT PSI SPD Item Qty Name Part No. 1 1 Assy, Control Module H-2794 2 1 Assy, Front Gripper * 3 1 Assy, Thermal Head * 4 1 Assy, Case H-3360 5 1 Assy, Rear Gripper * 6 1 As[...]

20 Item Qty Name Part No. 1 1 Assy, Interface Board K-7468 2 1 Assy, Pressure Regulator K-7749 3 1 Air Solenoid 392.002 4 1 Assy, Power Supply IA3273 5 1 Air Reservoir 392.005 T op Shelf Assembly 5 1 3 2 4 1 1 1 2 2 1 2 3 4 Item Qty Name Part No. 1 6 ft Tubing .250" O.D. (Red) 543.048 2 6 ft Tubing .125" O.D. (Red) 543.044 33 Tubing Coile[...]

21 5 7 12 1 3 9 10 8 2 6 4 11 Item Qty Name Part No. 1 2 Rod Support Bar K-7554 2 1 Cylinder Bar K-7555 3 1 Stop Bar K-7556 4 1 Motor Driver Rod K-7560 5 1 Follower Rod K-7561 6 2 Rod K-7562 7 4 Bearing 21.059 8 2 Fiber Bushing 24.049 9 2 Sprocket 123.049 10 1 Cable Chain 124.005 11 2 Acme Nut 379.026 12 2 Bumper 81.017 Strip Length Adjustment Asse[...]

+5V LOGIC POWER SUPPL Y - + DISPL AY KEYBOARD TRANSPOR T MOTOR THERMAL HEAD MOTOR PRES SURE REGULATOR ASSEMBL Y AIR INPUT AIR OUT TO REAR GRIP SOLENOID AIR BL AST SOLENOID TRANSPOR T SOLENOID WIRE SUPPOR T SOLENOID TRIGGER SOLENOID FRONT GRIP SOLENOID WIRE ENTR Y SOLENOID REAR GRIP SOLENOID BLADE TRANSFORMER BLADE HOME SENSOR TRANSPOR T HOME SENSOR[...]

Warranty limited solely to repair or replacement; no warranty of merchantability, fitness for a particular purpose or consequential damages. 1000 Park Avenue, Sycamore, IL 60178 – Manufacturing Facility IDEAL INDUSTRIES, INC. Becker Place, Sycamore, IL 60178 – 800-435-0705 in U.S.A. Ajax, Ontario, L 1 S 2 E 1 , Canada – 800-527-9105 in Canada[...]