IDEAL INDUSTRIES Meter manual

IDEAL INDUSTRIES INC. TECHNICAL MANUAL MODELS: 61-633 61-635 The Service Information provides the follo wing information : • Precautions and safety inform ation • Specifications • Basic m aintenance (cleaning, replacing t he battery and fuses) • Performance test procedures • Calibrati on and calibration adjustm ent procedures Form Num ber[...]

TABLE OF CONTENTS Title Page Introduction 1 Precautions and Safety Information 1 Symbols 1 Safety Information 2 Specifications 3 General Specification 3 Voltage Specifications 4 dBm / dB Specifications 4 Current Specifications 5 Peak Hold, Resistance Specifications 5 Continuity and Diode Specifications 5 Capacitance Specifications 6 Frequency Count[...]

Page 1 Introduction Warning To avoid shock or injury, do not perform the verification tests or cal ibration procedures described in this manua l unless you are qualified to do so. The information provided in this document is for the use of qualified personnel only. Caution The 61-630 serials contain parts that can be damaged by static di scharge. F[...]

Page 2 SAFETY Review the following safety precautions to avoid injury and prevent dama ge to this product or any products connected to it. To avoid potential h azards, use the product only as specified. CAUTION. These statements identify conditions or practices that could result i n damage to the equipm ent or other property . WARNING. These statem[...]

Page 3 SPECIFICATIONS All specifications are warrant ed unless noted typical and apply to m odels 61-633 and 61-635. Stated accuracies are at 23 ° ±5°C at less than 80% relati ve humidity and without the batte ry indicator displa yed. General specifications Characteristics Description LCD display digi ts 4¾ or 3¾ Bargraph segments 80 Segment G[...]

Page 4 Measurement Characteristics All at 23°C ±5°C, < 80% Rh. Specifications are expressed as ± ([% of reading] + [number of digit s]). Multiply accuracy Digits by l0 in 40,000 count Mode. DC VOLTAGE: DCV 61-633 61-635 40mV ± (0.20%+8d) ± (0.06% + 8d) 400mV ± (0.20% + 2d) ± (0.06% + 2d) 4V, 40V, 400V, 1000V ± (0.20% + 2d) ± (0.06% + 1[...]

Page 5 DC CURRENT : DCA 61-633 61-635 40mA, 400m A, 4A, 10A ± (0.50% + 4d) ±(0.20% + 4d) AC CURRENT : ACA 61-633 61-635 40mA, 400m A, 4A, 10A ±(1.20% + 8d) ± (0.80% + 8d) Bandwidth 40Hz ~ 400Hz 40Hz ~ 400Hz Range: 40mA, 400mA, 4A, 10A Resolution: 1µA in the 40mA range Burden Voltage: 800mV m ax. for mA input , 1V max. for A input AC Conversion[...]

Page 6 CAPACITANCE Capacitance 61-633 61-635 4nF, 40nF 400nF, 4µF ± (1 .90% + 20d) ± (0.90% + 20d) 40µF, 400µF ± (2.90% + 20d) ± (1 .90% + 20d) 4mF, 10m F ± (3.90% + 20d) ± (2.90% + 20d) Note: For best measurements, use REL mode in the nF ranges. Range: 4nF, 40nF, 400nF, 4µF, 40µF, 400µF, 4mF, l0m F Resolution: lpF in the 4nF range Inpu[...]

Page 7 Certifications and compliances Saf ety Designed to IEC 1010-1, UL3111-1 and CSA specificat ions 1000V DC Category II 600V DC Category III 750V AC Category II Input rating 600V AC Category III CAT III: Distribution level mains, fixed installation. CAT II: Local level m ains, appliances, port able equipment . Over voltage category CAT I: Signa[...]

Page 8 Required Equipment Required equipm ent is liste d in Table B. If the recom mended models are not avai lable, equipm ent with equivalent speci fications m ay be used. Repairs or servicing shoul d be perform ed only by qual ified personnel. Table B. Required Equipment Equipment Required Characteristics Recommended Model Calibrator AC Voltage R[...]

Page 9 Basic Maintenance Warning To avoid shock, remove the te st leads and any input signals before opening the case or replacing the battery or fuses. Opening the Meter Case Caution To avoid unintentional shor t circuit, always place the uncovered Meter assembly on a protective surface. When the case of the Meter is open, circuit connections are [...]

Page 10 Form Number TM6 1633-5 Rev 5 Dec 2006[...]

Page 11 Replacing Fuses Warning To avoid electrical shock, remove the test leads and any input signals before replacing the battery or fuses. To prevent damage or injury, INSTALL ONLY quick acting fuses with the following Amp/Volt current interrupt rating: FS1 Fuse: 1A, 600V, FAST. Minimum interrupt rating 10,000A FS2 Fuse: 15A, 600V, FAST. Minimum[...]

Page 12 Performance Tests The following performance tests verify the complete operability of the Meter and check the accuracy of each Meter function against the Meter’s specifications. Accuracy specifications are valid for a period of one year after cali brati on, when measured at an operating tem per atur e of 18°C to 28°C and at a maxim um of[...]

Page 13 Testing the Voltage Function To verify accuracy in the DC and AC voltage ranges, do the following: 1. Connect the Calib rator to the V Ω and COM inputs on the Met er. 2. Set the Calibrator for the vo ltage from step 1 to 5 in Table 1. Compare the reading on t he Meter display with the display readi ng shown in Table 1. If the display readi[...]

Page 14 Testing Millivoltage (mV) Function To verify accuracy of the mV function, do the following. 1. Connect the Calib rator to the V Ω and COM inputs on the m eter. 2. Turn the rotary switch to mV. 3. Set the calibrator for the vo ltage from step 1 to 3 in Table 3. 4. Compare the reading on the Meter display with the display read ing in Table [...]

Page 15 Testing the Resistance Function To verify the accuracy of the re sistance function, do the following: 1. Connect the Calib rator to V Ω and COM on the Meter. 2. Turn the rotary switch to Ω 3. Apply the inputs for step 1-7 i n Table 5. *Set reference if using a Multifun ction Calibrator with diff or zero mode for steps 1, 2 , and 3. Compar[...]

Page 16 Testing the Capacitance Functi on (cont’d) d) For each input, compare the readings on the Meter display to display readings in Table 7. The meter selects the proper range autom atically. Each measurem ent takes about one second per range. 5mF will taken about 15 seconds. 3. If the display reading fal ls outside of the range shown in Table[...]

Page 17 Table 9. AC mA Test Input Readings Step Current Frequency 61-633 61-635 1 36.000mA 50 Hz 35.488 to 36.512 35.632 to 36.368 2 36.000mA 400 Hz 35.488 to 36.512 35.632 to 36.368 3 360.00mA 50 Hz 354.88 to 365.12 356.32 to 363.68 4 360.00mA 400Hzz 354.88 to 365.12 356.32 to 363.68 Testing the Amp (A) Function To verify the accuracy in the ampe [...]

Page 18 Table 12. Frequency Test Input Reading Step Frequency Level 61-633 61-635 1 360Hz 0.5Vp-p 359.86 to 360.14 359.86 to 360.14 2 3.6000KHz 0.5Vp-p 3.5986 to 3.6014 3.5986 to 3.6014 3 36.000KHz 0.5Vp-p 35.986 to 36.014 35.986 to 36.014 4 360.00KHz 0.5Vp-p 359.86 to 360.14 359.86 to 360.14 5 3.6000MHz 1.5Vp-p 3.5986 to 3.6014 3.5986 to 3.6014 Te[...]

Page 19 IDEAL 61-630 Series calibration process Calwin300 Software 1. Select comm unication port or 2. Select power line frequency or 3. Select item and check rotary switch with correct positio n at same time. Figure 3 4. Follow operation guides to cal ibrate one range. 5.There are two status ma y show on button. Case 1 , push button and wait for p[...]

Page 20 Figure 4 Calibration: Calibration of the meter is recom mended once a year to ensure perform ance according to the published specifications. Calibration is performed with the use of “CalWin 300” Software as illustrated above. (This software can be obtained by contact ing customer servi ce at Ideal Industries, Inc.) Do not perform this s[...]

Page 21 ACV High Frequency Calibration Calibrating the ACV Frequency Respo nse 1. 400V Range Set the calibrator to generate 200.00V / 10KHz ± 0.07% at least, adjust VC3 to have a reading of 200.50 ± 20 count . 2. 40V Range Set the calibrator to generate 20.000V /10KHz ± 0.07% at least, adjust VC2 to have a reading of 20.050 ± 20 count . 3. 4V R[...]