ITT IM213 manual

U L ® C US I T T Goulds Pumps S-Drive™ Constant Pressure Aquavar SPD™ V ariable Speed Pump Control Installation, Operation & Maintenance Models Covered: S-Drive™ Aquavar SPD™ (5 – 30 HP) Goulds Pumps is a brand of ITT Corporation. www .goulds.com Engineer ed for life Commercial W ater IM213[...]

2 INDEX Index Important Safety Instructions ........................................................................................................ 3 System Components ....................................................................................................................... 4 System Design .............................................[...]

3 ! Safety Instructions DANGER WARNING C A U TIO N Section 1 Important: Read all safety information prior to installation of the Controller . Note Thisisa SAFETY ALERT SYMBOL .Whenyouseethissymbolonthecontroller ,pumporinthis manual,lookforoneofthefollowingsignalwordsandb[...]

4 System Components Section 2 PleasereviewtheS-Drivecomponentsandinsurethatyouhaveallthepartsandarefamiliarwiththeir names.BesuretoinspectallcomponentsGouldsPumpssuppliesforshippingdamage. S-Drive V ariable Speed Controller: 1. S-DriveController 2. Pr[...]

5 System Design Section 3 Note SystemsMUSTbedesignedbyqualiedtechniciansonlyandmeetallapplicablestateandlocal coderequirements. ThefollowingdiagramsshowatypicalsystemusingtheS-DriveConstantPressureController .Diagram#1 showsatypicalsetupfo[...]

6 Section 3 (continued) Diagram#2showsaset-upformunicipalwaterconnection. System Design FL OW AIR 4 8 6 3 PHASE OUTPUT TO MOTOR 5 1 2 SUCTION 3 8 9 7 1 SPD CONTROLLER 6 AIR DIAPHRAGM T ANK 2 FUSIBLE DISCONNECT 7 3 PHASE MOTOR 3 CENTRIFUGAL PUMP 8 GA TE VAL VE (BALL V AL VE) 4 CHECK V AL VE 9 PRESSURE GAUGE 5 PRESSURE TRAN[...]

7 P iping Section 4 General Note Allplumbingworkmustbeper formedbyaqualiedtechnician.Alwaysfollowalllocal,stateand  provincialcodes. A prop eri nstal lati onr equi res ap ress urer elie fva lve, a ¼"f emal eN.P .T .t hread ed ttin gfor the[...]

8 P iping Section 4 (continued) The pre ssur esen sor cabl eis pr ewir edt othe con trol ler .Th eca ble can be shor tene dfor ac lean eri nst alla tion . Longercablelengthsareavailable,consultfactor y .Maximumrecommendedpressuresensorcablelengthis  300 [...]

9 W ARN IN G Hazardous voltage Mounting the Controller Section 5 (continued) Note Donotblocktheheatsink(ns)andfansanddonotsetanythingontheunits. W arning Thecontrolleraccesscovershouldalwaysbesecurelyfastenedtothecontrolboxdue tothedangerousvoltage[...]

10 W ARN IN G Hazardous voltage P ower Supply and Wiring Section 6 (continued) Delta/Delta with grounded leg Ano ther com monc ong urat ion pro vidi ngv oltag ere bala ncin gw ith nop hase shif t betw een inpu ta ndo utpu t. Aga in, depe nding on the outp ut conn ecti onsf rom the[...]

11 P ower Supply and Wiring Section 6 (continued) T or emov ethe lin eto gro und MO Vp rotec tion ,lo cate the jump ersh own belo w .Th eju mpe ris loc ated be twee n theinputandoutputterminalblocksonthemainboard.Movetothepositionshown.  ForFrame?[...]

12 P ower Supply and Wiring Section 6 (continued) Single Phase Connection For sma lld rives wit hdi ode rec tie rfr onte ndi tis pos sib let oru nat hree pha seo utp utw ith asin gle phas e inp ut. Only part of the thre ep hase inp utbr idge is used .[...]

13 P ower Supply and Wiring Section 6 (continued) Conduit, Wire and F use Sizing The use of metal con duit wit hm etal con duit conn ecto rsi sr ecom mend edfo ral lel ectr ica lco nnec tions .Us eth e NECorCECtodeterminetherequiredconduitsizefortheapplication. Ref [...]

14 W ARN IN G Hazardous voltage W ARN IN G Hazardous voltage Section 6 (continued) Input Power and Line Transformer Requirements Thelineinputvoltageandtransformerpowermustmeetcertainphaseandbalancerequirements. If you or you r in stal ling elec tric al c ont ract or i s in doub t of the re quir emen ts, t h[...]

15 Hazardous voltage DANGER Hazardous voltage DANGER Hazardous voltage DANGER Hazardous voltage DANGER Starting the System Section 7 (continued) Co ns ul t mo to r ma nu al t o de te rm in e th e wi re s iz e fo r th e ap pl ic at io n. E ns ur e th e gr ou nd c on ne ct io n to t he m ot or is [...]

16 Starting the System Section 7 (continued) Setting the Motor Overload Switches The Mot orO verlo adS etti ngS wit ches adj ustt hel evel of mot oro verl oadc urre nt protectionnecessar ytoprotectthemotorincaseofanovercurrentcondition. Ban k1 swit ches 1,2 and ?[...]

17 Section 7 (continued) Caution F ailuretoproperlysettheMotorOverloadSettingswitchescanresultinlossofmotoroverload  protectionandwillvoidthemotorwarranty .Nuisancetrippingormotordamagecanoccurifthese switchesarenotsetproperly . Setting the A[...]

18 Starting the System Hazardous voltage DANGER Section 7 (continued) Setting the Pressure Wh en p ow er i s ap pl ie d th e pu mp w il l st ar t an d th e sy st em p re ss ur e wi ll i nc re as e to t he f ac to r y pr es et p re ss ur e (5 0 PS I if S P1 i s en ab le d an [...]

19 Input and Output F unctions Section 8 Thecontrolterminalstripsallowforavarietyofinputandoutputfunctions. W arning: T ur n of f al lp ow er t o th e co nt ro ll er b ef or e wi ri ng d ev ic es t o th e controlterminals. W arning:  I np u t s R U N / ST O P ,?[...]

20 Hazardous voltage DANGER T roubleshooting Section 9 General TheS-DriveandAquavarSPDdriveareself-diagnosingcontrollers.Ifaproblemoccurs,observetheStatusCode  IndicatorLightonthefrontoftheunit.NoStatusCodeIndicatorLightmeanseithernoorlowinput?[...]

21 T roubleshooting Orange Light Codes Flashes Controller Status Description  Constant LowInputV oltage Constantorangelightindicatesthesysteminputvoltageislow .For      230Vunits,theorangelightwillbeindicatedwhentheinputvoltage    is[...]

22 T roubleshooting Red Light Codes (continued) Flashes Controller Status Description  3Blinks(contd.)  -DisconnecttheWhitewireinthesensorcablefromterminal6.    -SetthemetertoreadDCcurrent(mA)    -Connecttheblackleadfromthemetertoter[...]

23 T roubleshooting Red Light Codes (continued) Flashes Controller Status Description  4Blinks PumporMotorBound Thisfaultcanbecausedby:    •Mechanicalbindingfromdebrisinpump.    •Electricalfailureofthemotor .    •IncorrectsettingofMotor[...]

24 T roubleshooting Red Light Codes (continued) Flashes Controller Status Description  8Blinks OverV oltage Thisfaultcanbecausedby:    •Highinputvoltage.    Thisfaultwillbedisplayedifthephasetophaseinputvoltageis      gr ea te r th[...]

25 Controller Dimensions[...]

26 Appendix: Input Wire Sizing Charts VFD Input Wire Sizing Charts Maximum Allowable Conductor Length (40˚C Ambient, 5% V oltage Drop) R atings Conductor Size (75˚C Rated Wire) Controller Motor Motor Input Input HP SF A Current 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000 ½ 2.9 7.2 400 618 1020 1532 2348 3530 4242 5335 6[...]

27 Notes[...]

28 GOULDS PUMPS LIMITED W ARRANTY This warranty applies to all water systems pumps manufactured by Goulds Pumps. Any part or parts found to be defective within the warranty period shall be replaced at no charge to the dealer during the warranty period. The warranty period shall exist for a period of twenty-four (24) months from date of installation[...]