Maytag DN5000 manual

Glass Front Vender by Maytag DN5000 Beginning Production Run 8063BY DN3000 Beginning Production Run 8292DB Manufactured by Dixie - Narco, Inc. P.O. Drawer 719 Williston, SC 29853 - 0719 803 - 266 - 5001 fax: 803 - 266 - 5049 Visit us on the web: www.d ixienarco.com 803,903,030.71[...]

GENERAL INFORMATION 2 of 90 Table of Contents GENERAL INFORMATION ............................................................................................................................. 3 VENDER SAFETY PRECAUTIONS ..................................................................................................................................[...]

GENERAL INFORMATION 3 of 90 GENERAL INFORMATION VENDER SA FETY PRECAUTIONS Please read this manual in its entirety. This service information is intended to be used by a qualified service technician, who is familiar with proper and safe procedures to be followed when repairing, replacing, or adjusting any Dixie - N arco vender components. All repair[...]

INSTALLATION & SETUP 4 of 90 INSTALLATION & SETUP The Dixie - Narco Coca - Cola Glass Front Vender is designed utilizing the latest technology. RECEIVING INSPECTION DO NOT STORE THE VENDER OUTSIDE. THIS MACHINE IS FOR INDOOR USE ONLY. Upon receipt, inspe ct the vender for any shipping damage. If there is any damage have the driver note the [...]

INSTALLATION & SETUP 5 of 90 The Vender will support the following MDB card readers: Multi - Drop Card Readers (Domestic) Debitek Smart Card - MDB Danyl Schlumberger (At publication swipe reader had not been tested) Fage MDB Diebold Systems AT&T Campus Wide VMC LTD Jofemar Ev end.net PLACING THE VENDER ON LOCATION The Coca - Cola Glass Fron[...]

INSTALLATION & SETUP 6 of 90 glass door for clear viewing of all products. The machine is set up with: 5 Trays , 9 columns or 6 columns each, 8 products per column. Maximum capacity for DN5000 is 15 cases (360 items) of 20 oz. Product and DN3000 is 10 cases (240 items) of 20oz. product. INSTALLATION AND SET UP INSTRUCTIONS Open the service door[...]

PROGRAMMING 7 of 90 PROGRAMMING COCA - COLA EVS GLASS FRONT PROGRAMMING METHOD April 2000 NORMAL MODE: In normal mode, on power up display will show software installed in vender, then change to POS message or decimal point and / or vend price. When money is inserted, the display indicates the total amount of the deposit. The keys on the keypad are [...]

PROGRAMMING 8 of 90 “VENDMECH” - Vend Mechanism Sum mary Errors Press key number 4 and the display will show the following: - “COLJAM#”, where # is the column number detected jammed. Press key number 1 will return to “VENDMECH” if all vend mech errors have not been cleared. If all vend mech errors have bee n cleared the next error mode [...]

PROGRAMMING 9 of 90 “BILL VAL” - Bill Validator Summary Errors Press key number 4 and the display will show one of the following: - “BILLCOMM”, indicating a bill validator communication error. (No communication for more than 5 seconds) - “BILLFULL”, indicating the bill stacker is full. - “BILL MOT”, indicating a defective motor in t[...]

PROGRAMMING 10 of 90 “REFRIG” - Refrigeration Summary Errors Press key number 4 and the display shows one of the f ollowing: - “TEMPSENS”, indicating the temperature sensor is defective or unplugged. - “TOO COLD”, indicating the cabinet temperature is 3 0 F below lower limit. - “TOO HOT”, indicating the cabinet temperature is 3 0 F [...]

PROGRAMMING 11 of 90 “TESTMODE” - TEST ROUTINE This function allows you to diagnose different functions of the vender. Press key number 4 and the display will show “TESTVEND”. Press key number 2 or 3 to scroll through the tes t routines available. Press key number 1 to return to “TESTMODE”. “TESTVEND” - Vend Testing This function al[...]

PROGRAMMING 12 of 90 * “CASH” - CASH COUNTER ROUTINE This function will show the user the vender historical total cash counted and the resettable cash counted for each selection for the vender. Press key number 4 and “CASH”/”######.##” will show on the display where the 8"#” characters are the historical total cash counters that [...]

PROGRAMMING 13 of 90 “STS PROG” – SPACE TO SALES ROUTINE This function allows you to change the space to sale settings. Press key number 4 and “OPTION#” or “CUST STS” will show on the display, which indicates the current space to sales op tion. For the 7 options available, see list below. Press key number 2 to scroll through the optio[...]

PROGRAMMING 14 of 90 * “CONFIG” - MACHINE CONFIGURATION This function allows the user to access and change the programming of the following machine configuration settings. Note: This routine is lockable when using a data collection device. I f you press key number 4 and the display shows “LOC”, this means configuration setting changes will [...]

PROGRAMMING 15 of 90 CON 6 - Configuration Switch 6 - Reserved This code is reserved for future use. Press key number 2 to scroll to “CON 7”. CON 7 - Configuration Switch 7 - Save Credit This code is used to determine how long a credit will be saved. C7 0 will save the c redit for five minutes. CON 7 1 will save the credit indefinitely. Press k[...]

PROGRAMMING 16 of 90 *”CHANGE” - CORRECT CHANGE ONLY CONTROL ROUTINE T his function is used to allow consumer overpay, set a correct change value, and set an unconditional acceptance value. Press key number 4 will enter “CONOVER#”. “CONOVERX” - Allow Consumer Overpay This function allows the vender to vend with the risk of n ot being ab[...]

PROGRAMMING 17 of 90 *”LANGUAGE” - LANGUAGE ROUTINE This function is used to set the language that will be used for display messages. Note: This does not change the menu prompts. Press key number 4 and the display will show the language currently set in the controller. Press key number 2 or 3 to scroll through the languages avail able. ENGLISH [...]

PROGRAMMING 18 of 90 “DST” - Daylight Saving Time Setting This function is used to set the preferred daylight savings time setting. Press key number 4 will display the current setting. Press key number 2 or 3 to scroll through the “DST” options listed: - “OFF”, no daylight savings time changes made. - “AUSTRAL”, Australian rules - S[...]

PROGRAMMING 19 of 90 “STOP HR” - Stop Hour a nd Minute Setting This function is used to set the hours and minutes to stop light conservation and can be set in the same manner as Start Hour and Minute Setting. Press key number 1 to return to “STOP TIM”. Press key number 1 to return to “LIGHTING”. Pres s key number 2 to scroll to next rou[...]

PROGRAMMING 20 of 90 “DEGREES” - Degree Fahrenheit / Celsius Setting Routine This function is used to set the degree reading to Fahrenheit (DEGREESF) or Celsius (DEGREESC). Press key number 4 and “DEGREESX”, whe re the current setting (X) will be blinking. Press key number 2 or 3 to scroll between DEGREESF and DEGREESC. Press key number 4 w[...]

PROGRAMMING 21 of 90 “STRT DAY” - Day of Week Start Setting This function is used to set the day(s) of the week to start selection blocking. Press key number 4 and “XXXXXX#” will show on the display, where XXXXXX will be the day of the week (i.e. MONDAY, TUEDAY, WEDDAY, THUDAY, FRIDAY, SATDAY, SUNDAY, EVR D AY) and # is 0 = disable, 1 = ena[...]

PROGRAMMING 22 of 90 “LIGHTX” - Lighting / P.O.S. Display Control This function is used to turn the lights (if supported) and P.O.S. Display Message off during selection blocking period 1. 0 = disable or on; 1 = enable or off. Press key number 4 and the “#” will start flashing. Press key number 2 or 3 to scroll between “LIGHT0” and “L[...]

PROGRAMMING 23 of 90 *”DISCOUNT” - DISCOUNT SETTING ROUTINE This function is used to set the day(s) and times to allow discount prices. Press key number 4 and ENABLE X will show on the display. “ENABLE X” - Discount Setting Enable Routine This function is used to disable discounting “ENABLE 0” or enable discounting “ENABLE 1”. Press[...]

PROGRAMMING 24 of 90 “OVERRIDE” - MANUAL SWITCH OVERRIDE ROUTINE This function is used to allow a key switch to override some of the settings stored for normal operations. This function can be programmed to control one or several of the following features: Free Vend Enable, Selection Blocking, Discou nt Pricing, and Lighting Control. Press key [...]

PROGRAMMING 25 of 90 “REFRIG X” - Refrigeration Control Override Routine This function is used to override “REFRIG”, if it is being used. “REFRIG 0” = disabled and “REFRIG 1” = enabled. Press key number 4 and “#” will start flashing. Press key n umber 2 or 3 to scroll between “REFRIG 0” and “REFRIG 1”. Press key number 4[...]

PROGRAMMING 26 of 90 “VND RATE” - Universal Satellite Device (USD) Vend Rate Routine This function is used to set the vend rate (0 - 255). Press key number 4 and the current vend rate (0 - 255) will show on the display. Press key number 2 to increase, or 3 to decrease the number in single digit increments. NOTE: A rate of “0” disables the U[...]

PROGRAMMING 27 of 90 To enable, with “HEALTH” on display press key number 4 will enter “ENABLE X”. “ENABLE X” – Health Enable Routine Thi s function is used to enable the Health Protection feature. When enabled, protected selections will only be allowed to vend if health constraints listed above are met. Press key number 4 and the cur[...]

PROGRAMMING 28 of 90 COCA - COLA PROGRAMMING METHOD QUICK REFERENCE MENU PROMPTS Select Button 1: Abort / Cancel (will return to previous menu prompt or to normal door open mode) Select Button 2: Scroll Up (forward in menu) Select Button 3: Scroll Down (backward in menu) Selec t Button 4: Enter / Save / Clear (allows you to enter a specific prompt,[...]

GENERAL MAINTENANCE 29 of 90 The most important facets of proper care and maintenance of your machine are the electrical power supplied to it, leveling, and cleanliness of the machine. POWER The machine must be connected to a dedic ated 120 VAC, 15 Amp circuit (U.S. and Canada). CAUTION: REMOVE POWER TO THE AC DISTRIBUTION BOX WHEN ANY ELECTRI CAL [...]

MAJOR COMPONENT DESCRIPTION 30 of 90 MAJOR COMPONENT DESCRIPTION AC DISTRIBUTION BOX 110 VAC 15 Amp Outlet (110 VAC) Provides power to refrigeration unit. Transformer (T1) Provides 24 Volt and 12 Volt (center tap) power to the Controller Board. Fuse (Top ) 10 Amp, 32 Volt, SloBlo; protects 24 Volt input to Controller Board from secondary of T1. Fus[...]

MAJOR COMPO NENT DESCRIPTION 31 of 90 UNIVERSAL (KO) BOARD (0077 - 8272CB & Higher)[...]

PROGRAMMING 32 of 90 UNIVERSAL (KO) BOARD (prior to 0077 - 8272CB)[...]

PROGRAMMING 33 of 90 MACHINE BOARD (0077 - 8272CB and Higher)[...]

PROGRAMMING 34 of 90 MACHINE BOARD (prior to 0077 - 8272CB)[...]

MAJOR COMPO NENT DESCRIPTION 35 of 90 WIRING DIAGRAM (9 Column)[...]

PROGRAMMING 36 of 90 Wiring Diagram ( 6 Column)[...]

TROUBLESHOOTING 37 of 90 AC DISTRIBUTION BOX T8 AC DISTRIBUTION BOX NON - T8 1 Thread stud 2 Hex Nut 3 Side Panel Ground 4 Chassis 5 Ground Lead from Power Input 6 Toothed Terminal 7 Panel Mount Receptacle Ground 8 Choke 1 Thread stud 2 Hex Nut 3 Side Panel Ground 4 Cha ssis 5 Ground Lead from Power Input 6 Toothed Terminal 7 Panel Mount Receptacle[...]

TROUBLESHOOTING 38 of 90 Troubleshooting ASD DISPLAY[...]

TROUBLESHOOTING 39 of 90 CONTROL BOARD ISSUES[...]

TROUBLESHOOTING 40 of 90 CONTROL BOARD ISSUES (CONTINUED)[...]

TROUBLESHOOTING 4 1 of 90 CONTROL BOARD ISSUES (CONTINUED)[...]

TROUBLESHOOTING 42 of 90 CONTROL BOARD ISSUES (CONTINUED)[...]

TROUBLESHOOTING 43 of 90 COIN MECH ISSUES[...]

TROUBLESHOOTING 44 of 90 COIN MECH ISSUES (CONTINUED)[...]

TROUBLESHOOTING 45 of 90 COIN MECH ISSUES (CONTINUED)[...]

TROUBLESHOOTING 46 of 90 COIN MECH ISSUES (CONTINUED)[...]

TROUBLESHOOTING 47 of 90 COMPRESSOR ISSUES[...]

TROUBLESHOOTING 48 of 90 COMPRESSOR ISSUES (CONTINUED)[...]

TROUBLESHOOTING 49 of 90 SOLENOIDS[...]

TROUBLESHOOTING 50 of 90 SOLENOIDS (CONTINUED)[...]

TROUBLESHOOTING 51 of 90 CONVEYOR ISSUES[...]

TROUBLESHOOTING 52 of 90 Display reads vending but the elevator does not move. Check port door switch. Open and close the port door. Does the port door close completely? YES Clear the obstruction and retest with service door open. NO Is port door switch properly secured? Correct or replace port frame and retest. Does elevator function? 1 NO Finishe[...]

TROUBLESHOOTING 53 of 90 FAN MOTOR ISSUES[...]

TROUBLESHOOTING 54 of 90 KEYPAD ISSUES[...]

TROUBLESHOOTING 55 of 90 KEYPAD ISSUES (CONTINUED)[...]

TROUBLESHOOTING 56 of 90 LIGHT ISSUES[...]

TROUBLESHOOTING 57 of 90 LIGHT ISSUES (CONTINUED)[...]

TROUBLESHOOTING 58 of 90 TEMP SENSOR ISSUES[...]

TROUBLESHOOTING 59 of 90 ICE / FROST ON EVAPORATOR CONDENSATE ON OUTSIDE OF PRODUCT DOOR COMPRESSOR RUNS CONTINUOUSLY[...]

PARTS 60 of 90 PARTS INDEX Machine Fr ont View ............................................................................. pgs. 61 & 62 Cabinet Detail ...................................................................................... pgs. 63 & 64 Service Door (Front) ....................................................................[...]

PARTS 61 of 90 MACHINE FRONT VIEW[...]

PARTS 62 of 90 MACHINE FRONT VIEW ITEM DN5000 PART # DN3000 PART # PART DES CRIPTION 1A - 1 800,102,29x.x1 800,102,40x.x1 Glass Door, 2 Pane (001 - 8250 and higher) 1A - 2 800,101,87x.x1 NA Glass Door, 2 Pane (prior to 001 - 8250) 1B - 1 800,102,36x.x1 800,102,38x.x1 Glass Door, Special 3 Pane (001 – 8250 and higher) 1B - 2 800,102,02x.x1 N A Gla[...]

PARTS 63 of 90 CABINET DETAIL[...]

PARTS 64 of 90 CABINET DETAIL ITEM DN5000 PART # DN3000 Part # PART DESCRIPTION 1A 626,060,00x.x3 636,060,20x.x3 Cabinet Assembly Do mestic 1B 626,060,30x.x3 TBD Cabinet Assembly Export 1C 637,050,50x.x3 TBD Cabinet Assembly Export Japan 2A 626,070,25x.x3 SAME Tray Support, Left Side (not shown) – Domestic 2B 626,070,62x.x3 SAME Tray Support, Lef[...]

PARTS 65 of 90 SERVICE DOOR FRONT[...]

PARTS 66 of 90 DN5000 & DN3000 SERVICE DOOR (FRONT) CGF (Coke Glass Front) DGF (Dasani Glass Front) ITEM PART NUMBER PART NUMBER PART DESCRIPTIO N 1A 626,054,10x.x3 626,054,30x.x3 Service Door Assembly Domestic (IR) 1B 626,054,40x.x3 626,055,70x.x3 Service Door Assembly Export (IR) 1C 637,051,40x.x3 TBD Service Door Assembly Japan (IR) 2 626,05[...]

PARTS 67 of 90 SERVICE DOOR (INSIDE)[...]

PARTS 68 of 90 DN5000 & DN3000 SERVICE DOOR (INSIDE) ITEM PART NUMBER PART DESCRIPTION 1 626,050,20x.x3 Assembly Chute, Coin Insert 2 626,050,30x.x3 Assembly Coin Return 3 626,050,04x.x3 Coin Return Button Bracket 4 626,050,05x.x3 Coin Return Button Rocker 5 801,807,25x.x1 Coin Return Push Button 6 801,903,13x.x1 Bushing, .51Dx625 Hole 7 900,50[...]

PARTS 69 of 90 TRAY ASSEMBLY[...]

PARTS 70 of 90 TRAY ASSEMBLY ITEM DN5000 PART # DN3000 PART # PART DESCRIPTION 1 626,071,30x.x3 636,070,20x.x3 Tray Assembly 2 626,070,09x.x3 635,070,01x.x3 Tray Chassis 3 801,903,83x.x1 SAME Gate Assembly with Kicker 4 804,300,16x.x1 SAME Solenoid 5 801,519,29x.x1 SAME Plunger and Spring Assembly 6A 801,903,82x.x1 SAME Slide with Product Pusher As[...]

PARTS 71 of 90 AC DISTRIBUTION BOX (DOMESTIC SHOWN) 1A - 2 prior to 049 - 8234 1A - 1 049 - 8234 & Up 1A - 2 prior to 049 - 8234 1A - 1 049 - 8234 and up[...]

PARTS 72 of 90 DN5000 & DN3000 AC DISTRIBUTION BOX ITEM PART NUMBER PART DESCRIPTION 1A - 1 626,031,90x.x3 *AC Distribution Box Assembly T8 Electronic Domestic (049 - 8234 and higher) 1A - 2 626,030,40x.x3 AC Distribution Box Assembly Domestic 1A - 3 637,050,10x.x3 AC Distribution Box Assembly Japan 1B 626,030,70x.x3 AC Distribution Box Assembl[...]

PARTS 73 of 90 ELEVATOR 9 2 7 2 8 2[...]

PARTS 74 of 90 DN5000 & DN3000 ELEVATOR ITEM PART NUMBER PART DESCRIPTION 1 805,202,37x.x1 Elevator with Motor Assembly 2A 804,100,99x.x1 Lo wer Motor Limit Switch 2B 801,306,03x.x1 Bracket, Home Position Aluminum 3 801,813,09x.x1 Upper Limit Switch Assembly 4 804,101,04x.x1 Lower Limit Switch Magnet 5 804,501,21x.x1 Elevator Motor 6 801,306,11[...]

PARTS 75 of 90 CONVEYOR[...]

PARTS 76 of 90 CONVEYOR DN5000 DN3000 ITEM PART NUMBER PART NU MBER PART DESCRIPTION 1 626,070,50x.x3 636,070,00x.x3 Coke Conveyor Assembly 626,070,81x.x3 636,070,50x.x3 Dasani Conveyor Assembly 2 804,915,81x.x1 SAME Conveyor Assembly Wiring (not shown) 3 804,915,75x.x1 SAME Power Cord (not shown) 4 801,813,08x. x1 SAME Product Slide, Conveyor 5 80[...]

PARTS 77 of 90 LIGHTING A6A B2A B2A B1A B3A A1A A5 B1B B2B B3B A7 A4A A4B A4B A7[...]

PARTS 78 of 90 LIGHTING * Includes 115 to 162 - 8233 Part numbers subject to change with out notice. ITEM DN5000 PART # DN3000 PART # PART DESCRIPTION A1A 626,072,10x.x3 TBD *Assembly Lighting System, Cabinet T8 El ectronic Domestic/Japan (049 - 8234 and higher) A1B 626,070,80x.x3 636,070,30x.x3 *Assembly Lighting System, Cabinet Domestic (prior to[...]

PARTS 79 of 90 REFRIGERATION[...]

PARTS 80 of 90 DN5000 & DN3000 REFRIGERATION ITEM PART NUMBER PART DESCRIPTION 1 626,041,60x.x4 Domestic Kit – Refrigeration System 2000C - A 115/60 1A 626,040,00x.x3 Refrigeration System 2000C - A 115/60, Domestic/Japan 1B 626,041,00x.x3 Refrigeration System 2020C - A, Export 1C 626,041 ,90x.x3 Refrigeration System 2030C - A, Export Korea 2A[...]

PARTS 81 of 90 ELECTRONICS[...]

PARTS 82 of 90 DN5000 & DN3000 ELECTRONICS ITEM PART NUMBER NEW PART NUMBER REMANUFACTURED PART DESCRIPTION 1A 626,056,30x.x4 TBD K O Board Universal Assembly (T8) 077 - 8272 & up 1B 626,030,21x.x3 SAME KO Board Mounting Plate 1C 626,050,48x.x3 SAME KO Board Cover 077 - 8272 & up 627,050,31x.x3 SAME KO Board Cover prior to 077 - 8272 2A[...]

PARTS 83 of 90 HARNESSES ITEM PART NUMBER PART DESCRIPTION FROM / TO 1 804,913,74x.x1 Tray Harness 8 Column Solenoids to J3, J4, J5, J6, J7 on Machine Board 804,920,34x.x1 Tray Harness 6 Column Solenoids to J3, J4, J5, J6, J7 on Machine Board 2A 804,920,54x.x1 *Door Lighting Hartness T8 Electronics (049 - 8234 and higher) Fr om service door light t[...]

PARTS 84 of 90 LABELS / DECALS / MISC. CGF (Coke Glass Front) DGF (Dasani Glass Front) ITEM PART NUMBER PART NUMBER PA RT DESCRIPTION 1 803,859,74x.x1 Bottom Glass Door Decal 2 803,859,72x.x1 803,866,39x.x1 Top Glass Decal 3 803,859,71x.x1 803,866,43x.x1 Cabinet, Side Decal 4 803,857,26x.x1 Selection Label 5 803,856,15x.x1 Asset / Property Tag Coca[...]

PARTS 85 of 90 SCREWS AND NUTS[...]

PARTS 86 of 90 SCREWS & NUTS ITEM PART NUMBER PART DESCRIPTION A1 900,301,70x.x1 Screw, Phil Pan Swage Form #6 - 32x3/8 ″ A2 900,301,64x.x1 Screw, Phil Pan Swage Form w/ Washer #8 - 32x1/2 ″ A3 900,301,83x.x1 Screw, Phil Pan Swage Form #10 - 32x5/16 ″ A4 900,301,50x.x1 Screw, Phil Pan without Washer, #8 - 18x1/2 ″ A5 900,301,97x.x1 Scre[...]

PARTS 87 of 90 SCREWS & NUTS (Continued) ITEM PART NUMBER PART DESCRIPTION B6 900,800,49x.x1 Hex Nut, #6 - 32 B7 900,800,51x.x1 Elastic Stop Nut, #8 - 32 B8 900,800,81x.x1 Hex Nut, 8 - 32 B9 900,902,37x.x1 Push Nut, Acorn Type B10 900,801,02 x.x1 Hex Nut, 5/16 - 18 B11 800,801,13x.x1 Nut, Self Clinching 5/16 - 18 B12 800,303,38x.x1 SCREW,8 - 18[...]

PARTS 88 of 90 WASHERS / BOLTS / MISC HARDWARE[...]

PARTS 89 of 90 WASHERS , BOLTS, AND MISC. HARDWARE ITEM PAR T NUMBER PART DESCRIPTION C1 900,700,60x.x1 Washer, Delrin .047 Thick 3/8 ″ ID x 5/8 OD C2 901,303,77x.x1 Washer, Door Hinge C3 901,503,06x.1 Washer, Flat #2949 (T - Handle) C4 901,503,08x.x1 Washer, Hex #29.34 (T - Handle) C5 900,700,36x.x1 Lockwasher, Sp lit 3/8 ″ C6 900,700,89x.x1 L[...]

PARTS 90 of 90 WASHERS , BOLTS, AND MISC. HARDWARE (continued) ITEM PART NUMBER PART DESCRIPTION H1 900,902,13x.x1 Christmas Tree Clip #354280307 - 00 H2 900,901,89x.x1 Tinnerman Clip, Fan Shroud (C5207 - 014 - 3B) H3 900,401,09x.x1 Grommet, Bk. Rubber #97 H4 901,503,07x.x1 E - Ring #31 - 30 H5 900,900,90x.x1 Retainer, Roller Pin H6 900,902,18x.x1 [...]