Minolta 330 manual

+ + Service ++ Service ++ Servi ce ++ Service ++ Servi ce ++ Service ++ Service + + Servic e++ Service + + ma gicolor ® 330 Ser vice Manual No ve mber 20 00 1750 049- 001B[...]

ii magicolor 3 30 - Base Engine Serv ice Manua l T rademarks The following are trademarks or r egistered trad emarks of their resp ective owners. Other p roduct names mentioned in this manual may also be tradem arks or register ed trademarks of their respective owners. Regis tered trademarks are registered in the United States Patent and T rademark[...]

magicolor 330 - Base Engine Service Manual iii CANADIAN NOTICE This digi tal apparatus do e s not exceed the Class B l imits for radio noise emissions f rom digital apparatus set out in the Radio i n t erference regulations of th e Ca nadian Department of Comm unications. A VIS CANADIEN Cet appareil numerique est conforme aux limites é mis sion de[...]

iv magicolor 330 - B ase Engine Service Manual FEDERAL COMMUNICA TIONS COMMI SSION NOTICE This equipment has been test ed and found to comply with the limits set for a Class B di g i ta l device, as stated in Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installatio[...]

magicolo r 330 - Base Engine Service Manual v Contents Service S ection 1. Int r oduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 2. The FIP Flowchar t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 [...]

vi magic olor 33 0 - Base En gine Serv ice Manu al Blank Pa ge[...]

magicolor 3 30 - Ba se Engine Service Manu al 1-1 Section 1. Introdu cti on Symbols Used in Th is Manual V arious symbols are used through out this manual to either provide additional info rmation on a specif i c top ic, or to warn of po s s ible danger pr es en t during a procedure o r action. Be aware of all symbols when they are used, and always[...]

1-2 magicolor 33 0 - Base Engine Servi ce Manual Safety informat ion Follow all safety instructions to prevent accidents while s erv icing t h is laser printer . Always be aware of the potential dangers that are pr esent when you are working with electrical or mechan i cal eq uipment. Power supply and electrical components Before s tarting any serv[...]

magicolor 3 30 - Ba se Engine Service Manu al 1-3 Laser Components This printer generates a laser beam as part of the printing pr ocess. The laser beam is a con- centrated narr ow beam of light that produces extreme heat at its focal point. The laser beam in this printer is invisible. Although you cannot see the beam, it can still cause sever e dam[...]

1-4 magicolor 33 0 - Base Engine Servi ce Manual Installation Pr ocedure (FIP) Flowchart and pr oceed from there. 2 Inspect and Clean the Printer 1. Switch OFF printer power. 2. Disconnect the AC power cord from the wall outlet. 3. Remove the Xerographic Cartridge and shield it from strong light. 4. Remove the four Toner Cartridges. 5. Inspect the [...]

magicolor 330 - Base Engine Service Manual 2-1 Fault Isolation P rocedures Section 2. The FIP Flowchart If you us ed the Servi ce Flowchar t, it should hav e directe d you to this s ection. Foll ow the FI P Flowc hart located a t the end of this section t o analyze you r printe r probl em. How to Use the FIP Flowchart 1. If the prin ter exhibits an[...]

2- 2 magicolor 33 0 - Base Engine Se rvice Manual Fault Isolation Procedures 2 NO P APER SENSOR TE ST 1. Enter Diagnosti cs and test T ray 1 No Paper Sen sor . 2. Slide T r ay 1 o ut of the printer . 3. Manually actuate and deactuate T ray 1 No Paper Sensor . Does the Diag nostics Stat us Wind ow display "actuat ed" when you ma nually act[...]

magicolor 330 - Base Engine Service Manual 2-3 Fault Isolation P rocedures General Notes on Using FIPs 1. FIPs assume there is no malfunction in the printer Controller (ESS). If you are unable to fix a problem using the FIPS, we recommend that y ou replace the printer Controller . 2. FIPs frequently use new or "known good" compon ents as [...]

2- 4 magicolor 33 0 - Base Engine Se rvice Manual Fault Isolation Procedures FIP Flowchart Top S t ack F ul l G o to 3 .6 1 Pr i n t e r P er f or m anc e S ect i on 4 P r i nt er P er f or m ance P r obl em s F l ow C har t I m age Q u a lity S ect i on 5 I m age Q ual i t y P r obl em s S ect i on 6 S econdar y FI P S Pr i m a r y FI PS m ay di r[...]

magic olor 33 0 - Base En gine Serv ice Manu al 3-1 Primary FIPS: Er ror Messages Section 3 - Primary FI Ps: Err or Messages Contents 3.1 Replace Fuser Oil Ro ll er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3.2 W aste T oner Box Full . . . . . . . . . . . . . [...]

3- 2 magicolor 33 0 - Base Engine Se rvice Manual Primary FIPS: Er ror Messages 3.46 Exces s iv e T oner Coverag e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51 3.47 Fuser Mis s ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

magic olor 33 0 - Base En gine Serv ice Manu al 3-3 Primary FIPS: Er ror Messages 3 - Primary FIPs: Error Messages Before entering the Error Mess ages FIPs: 1. Is the printer plug ged into a recommended AC wall outlet? 2. Is the AC power provided at the wall outlet within recommended specif i cations? 3. Is the AC power cord connected to the printe[...]

3- 4 magicolor 33 0 - Base Engine Se rvice Manual Primary FIPS: Er ror Messages 3.1 - Er ror Messag e: Replac e Fuser Oi l Rolle r The Fuser Oil Roll CRU has reached end of life. Logic Cont rol on the MCU PWB detec t ed that the Fuser Oi l Roll C RU has proces sed the equivalen t of 20,000 sheets of paper since it was inst alled. Step Actions and Q[...]

magic olor 33 0 - Base En gine Serv ice Manu al 3-5 Primary FIPS: Er ror Messages 3.2 - E rror Message: W aste T oner Box Full The Waste T o ner Box is full. Logic control o n the MCU PW B detected that the W aste T oner Sensor was on for 1250 print cycles. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following co mponents are as s o [...]

3- 6 magicolor 33 0 - Base Engine Se rvice Manual Primary FIPS: Er ror Messages 3.3 - Er ror Messag e: Black T one r Empty Black image density is too low . Logic contr ol on the MCU PWB detected that the ADC Se nsor reads the b l ac k patch density as being below specifi- cation and that the reading is either slow to raise or does not raise after t[...]

magic olor 33 0 - Base En gine Serv ice Manu al 3-7 Primary FIPS: Er ror Messages 3.4 - Er ror Mess age: Cyan T on er Empty Cyan image density is to o low . Logic contro l on the MCU P WB detected that the ADC Sensor reads the cyan p atch density as being below s p ecifica- tion and that the reading is either slow to raise or does not raise after t[...]

3- 8 magicolor 33 0 - Base Engine Se rvice Manual Primary FIPS: Er ror Messages 3.5 - Er ror Mess age: Magen ta T o ner Empty Magenta image density is too low . Logic control on the MCU PWB detected that the ADC Sensor read s the magenta patch d ensity as being below spec- ification and that the reading is either slow to raise or does not raise aft[...]

magic olor 33 0 - Base En gine Serv ice Manu al 3-9 Primary FIPS: Er ror Messages 3.6 - Error Mes sage: Y e ll ow T oner Empty Y ellow image density is too low. Logic control on th e MC U P WB d etect ed that th e ADC Sens or reads the yellow patch density as being below specifi- cation and that the reading is either slow to raise or does not raise[...]

3- 10 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.7 - Er ror Messag e: Put < Size > Paper in OPT3 Bin OPT3 bin tray is out of paper . Logic control on th e MC U PWB detected that the No Paper Sensor in OP T3 Bin is actuated. The Engine Diagnostic Menu may refer to the the OP T3 Bin no paper s ensor as T ray 4[...]

magicolor 330 - Base Engin e Service Man u al 3-11 Primary FIPS: Er ror Messages 3.8 - Er ror Messag e: Put < Size > Paper in MP T The Multipurpose T ray is out of paper . Logic control on the MCU PWB detected that either the Long or the Short Multipurpose No Paper Sensor is actuated. Engi ne diagn ostics m ay refer t o MP T sensor s as MSI s[...]

3- 12 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.9 - Er ror Messag e: Put < Size > paper in OP T2 Bin OPT2 tray is out of pa per . Logic contro l on the MCU PWB detected that the No Pap er Sensor in OP T2/T ray 3 is actuated. The Engine Diagnos - tic Menu may refer to the the OP T2 Bin no pap er sensor as T [...]

magicolor 330 - Base Engin e Service Man u al 3-13 Primary FIPS: Er ror Messages 3.10 - Error Message: P ut < Size > Pa per in OPT1 Bin OPT1 tray is out of pa per . Logic control on the MCU PWB detected that the No P ape r Sensor in T ray 2 is actuated. The Engine Diagno s tic Menu may refer to the the OP T1 Bin no paper s ensor as T ray 2 no[...]

3- 14 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.1 1 - Erro r Message: P ut < Size > Pape r in Upper Bin The upper tray is out of paper . Logic control on the MCU PWB detected that the No Paper Sensor in Upper T ray is actuated. The Engine Diagnostic Menu may refer to the the Upper Bin no paper sensor as T r[...]

magicolor 330 - Base Engin e Service Man u al 3-15 Primary FIPS: Er ror Messages 3.12 - Error Message: I ncorrect OPC Drum 2 There is a CRU M emory problem. Logic control on the MCU PWB detected that the memory initial value o f th e installed OPC Drum is wrong. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following co mponents are as[...]

3- 16 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.13 - Error Message: I ncorrect OPC Drum 1 The wrong OPC is installed in the printer . Logic control o n the MCU PWB detected that the OPC Drum CRUM is incompatible with the p rinter . Step Actions and Questions Y e s No SUSPEC T COMPONEN TS The following components [...]

magicolor 330 - Base Engin e Service Man u al 3-17 Primary FIPS: Er ror Messages 3.14 - Error Message: OPC Count Error There is a OPC Memory problem. Logic control o n the MCU PW B could not read the CRUM counter value. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following co mponents are as s o ciated with this specific prob- lem. O[...]

3- 18 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.15 - Error Message: I ncorrect OPC Drum ID The wrong OPC Drum is installed in the print er . Logic control o n the MCU PWB detected that the installed OPC Drum is incompatible with the printer . Step Actions and Questions Y e s No SUSPEC T COMPONEN TS The following [...]

magicolor 330 - Base Engin e Service Man u al 3-19 Primary FIPS: Er ror Messages 3.16 - Error Message: Used O PC End of Life The OPC Drum installed is not new . Logic control o n the MCU PWB detected that the installed OPC Drum is not new. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following co mponents are as s o ciated with this s[...]

3- 20 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.17 - Error M e ssage: OPC V erify Error There is a CRU M emory problem. Logic control o n the MC U PWB detected th at t he data r ead from CRUM was not the same data written to C R UM. Step Actions and Questions Y e s No SUSPEC T COMPONEN TS The following components[...]

magicolor 330 - Base Engin e Service Man u al 3-21 Primary FIPS: Er ror Messages 3.18 - Error Message: OPC Comm E rror There is a CRU M emory problem. Logic control o n the MCU PW B could not read f rom or write to the CRUM. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following co mponents are as s o ciated with this specific prob- l[...]

3- 22 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.22 - Error Mess age: Paper Size Mis match There is a problem with paper size settings. Logic control o n the MCU PWB detected that the paper that was fed into the prin ter was not the same size that was detected by the Size Sensors . The Registration Sensor actuatio[...]

magicolor 330 - Base Engin e Service Man u al 3-23 Primary FIPS: Er ror Messages 3.23 - Error M e ssage: Pape r Jam Fuser There is problem near the Fuse r Exit Sensor . Logic control on the MCU PWB detected that the Fuser Exit Sens or did not actuate within the s p ecified time after the Fuser Entrance Senso r was actuated. Step Actions and Questio[...]

3- 24 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.23 - Error M e ssage: Pape r Jam Fuser , continued Step Actions and Questions Y e s No 6 PA P E R I N S P E C T I O N Inspect the jammed sheet of paper . Is the paper damaged fro m or caught o n t he Stripper Fingers that ar e located at the exit of the Fuser Rolls?[...]

magicolor 330 - Base Engin e Service Man u al 3-25 Primary FIPS: Er ror Messages 3.24 - Error M ess age: Paper Jam Registration There is a problem near the Registration Sensor . Logic control o n the MC U PWB detected that the Registration S en s o r did not actuate within the s p ecified t ime after paper feed. Step Actions and Questions Y es No S[...]

3- 26 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.24 - Error M ess age: Paper Jam Registration, conti nued Step Actions and Questions Y e s No 6 UPPER TR A Y FEED SOL ENOID TEST Enter Diagnostics and test the Upper/T ray 1 Feed Solenoid. The Engine Diagnostic Menu may refer to the the Upper T ray as T ray 1. Does t[...]

magicolor 330 - Base Engin e Service Man u al 3-27 Primary FIPS: Er ror Messages 3.25 - Error M e ssage: Paper Jam Exit There is a problem near the T op Exit Sensor . Logic control on the MCU PWB detected that the T op Exit Sensor did not actuate within the specified time after the Fuser Exit Sens or actua ted. Step Actions and Questions Y es No SU[...]

3- 28 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.25 - Error M ess age: Exit Jam, continued Step Actions and Questions Y e s No 6 FUSER DRIVE AS SEMBL Y OBSERV A TION 1. Enter Diag nostics and tes t the Paper Hand ling Motor . 2. Observ e the Fuser Dr ive Assembl y . Do the Gears of the Fus er Driv e As sembly r ot[...]

magicolor 330 - Base Engin e Service Man u al 3-29 Primary FIPS: Er ror Messages 3.26 - Error Message: Adjust OPT3 Bin There is a problem with the OPT3 tray or bin. Logic control on the MCU PWB did not detect a paper tray installed in the OP T3 bin. Note: the Engine Diagnostic Menu may refer to the the OP T3 Bin no paper sens or as Tr ay 4. Step Ac[...]

3- 30 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.27 - Error Mess age: Black T oner Missing The Black T oner Cartridge is either not i n stalled or not installed correctly . Logic control o n the M CU PWB did n ot receive a signal from the Cartridge Sensor when the Rotary Fram e moved the Black Developer Housing in[...]

magicolor 330 - Base Engin e Service Man u al 3-31 Primary FIPS: Er ror Messages 3.28 - Error Mess age: Cyan T oner Missing The Cyan T oner Cartridge is either not installed or not installed corre ctly . Logic control o n the M CU PWB did n ot receive a signal from the Cartridge Sensor when the Rotary Fram e moved the Cyan Developer Housing into po[...]

3- 32 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.29 - Error Message: Magent a T oner Missing The Magenta T oner Cartridge is either not installed or not installed correctly . Logic control o n the M CU PWB did n ot receive a signal from the Cartridge Sensor when the Rotary Fram e moved the Magenta Dev el oper Hous[...]

magicolor 330 - Base Engin e Service Man u al 3-33 Primary FIPS: Er ror Messages 3.30 - Error Message: Y ellow T oner Missing The Y ellow T oner Cartridge is either not installed or not installed correctly . Logic control o n the M CU PWB did n ot receive a signal from the Cartridge Sensor when the Rotary Fram e moved the Y ellow Developer Hous in [...]

3- 34 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.31 - Error M ess age: Call for Service Engine Memory There is a problem reading information from ROM or from RAM on the MCU PWB. Logic control o n the MCU PW B could not read in formation in the ROM or in RAM. Step Actions and Questions Y e s No SUSPE CT COM PONENT [...]

magicolor 330 - Base Engin e Service Man u al 3-35 Primary FIPS: Er ror Messages 3.32 - E rror Messag e: W ast e T oner Box Missing The Waste T o ner Box is not installed. Logic control o n the MCU PW B detected th at t h e W ast e T oner Box Sensor w as d eactuated. Step Actions and Questions Y es No SUSPEC T COMPONEN TS The following components a[...]

3- 36 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.33 - Error M ess age: Call for Service Fuser T emp Low There is a problem with the temperature of t he Fuser . Logic control o n the MCU PWB detected that the Fuser temperature did not reach Set Standby temperature of 148°C within 6 minutes after you switched on ma[...]

magicolor 330 - Base Engin e Service Man u al 3-37 Primary FIPS: Er ror Messages 3.34 - Error M ess age: Call for Service Rotary Sensor There is a problem with the Rotary Home Sensor . Logic control on the MCU PWB detected that the R otary Home Sensor d i d not actuate within 6 seconds after the st art of the Rotary Motor . Step Actions and Questio[...]

3- 38 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.35 - Error Message: Call for S e rv ice Environment Sensor There is a problem with the Environ m ent Se ns or c i rc uit. Logic control o n the MCU PW B detected an open En vironment Sensor circuit. Step Actions and Questions Y e s No SUSPE CT COM PONENT S The follo[...]

magicolor 330 - Base Engin e Service Man u al 3-39 Primary FIPS: Er ror Messages 3.36 - Error Message: Call for S e rv ice Paper Motor There is a problem with the Pape r Handli n g M ot or . Logic control o n the MC U PWB received a Fail ed s i g nal from the Paper Handling Mo tor circuitry . Step Actions and Questions Y es No SUSPEC T COMPONEN TS [...]

3- 40 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.37 - Error Message: Call for S ervice Low Density The image density readings indicate a problem. Logic control on the MCU PW B detected that the printer image d en s ity was unusually low and attem p ts failed to raise the density . Step Actions and Questions Y e s [...]

magicolor 330 - Base Engin e Service Man u al 3-41 Primary FIPS: Er ror Messages 3.37 - Error Message: Call for S e rv ice Low Density , continued Step Actions and Questions Y es No 7 Replace the OPC Drum (RRP 9.48) Does the error message s t i ll appear? Go to step 8 Problem solv ed 8 Replace the HVPS (RRP 9.120) Does the error message s t i ll ap[...]

3- 42 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.38 - Error Message: Call for S e rv ice High Density The image density readings indicate a problem. Logic control on the MCU PWB detected that the printer image density was unusually h igh and attempts failed to lower the density . Step Actions and Questions Y e s N[...]

magicolor 330 - Base Engin e Service Man u al 3-43 Primary FIPS: Er ror Messages 3.38 - Error Message: Call for S e rv ice High Density , continued Step Actions and Questions Y es No 6 DEVELOPER HOUSING INS P ECTION Hand r o tate the Rotary Frame Assemb ly and inspect th e magnet r oll of each of the fou r Develo per Housings for da m- age and tone[...]

3- 44 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.39 - Error Message: Adjust Upper Bin There is a problem with the Upper Bin. Logic control o n the MC U PWB did n o t d et ect th e Upper Bin installed in Feeder 1. Step Actions and Questions Y e s No SUSPE CT COM PONENT S The following co mponents are as s o ciated [...]

magicolor 330 - Base Engin e Service Man u al 3-45 Primary FIPS: Er ror Messages 3.40 - Error M ess age: Call for Service Fuser Lamp There is a problem with the Fuser Lamp control. Logic control o n the MC U PWB detected th at t he Fus er Lamp remained on longer than the sp ecified time. Step Actions and Questions Y es No SUSPEC T COMPONEN TS The f[...]

3- 46 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.41 - Error Message: Adjust Opt 2 Bin There is a problem with Feeder 2. Logic control o n the MC U PWB did n ot detect a OP T2 Bin installed in Feeder 2. Step Actions and Questions Y e s No SUSPE CT COM PONENT S The following co mponents are as s o ciated with this s[...]

magicolor 330 - Base Engin e Service Man u al 3-47 Primary FIPS: Er ror Messages 3.42 - Error Message: Adjust Opt 1 Bin There is a problem with Feeder 1. Logic control o n the MC U PWB did n o t d et ect the OP T1 Bin installed in Feeder 1. Step Actions and Questions Y es No SUSPEC T COMPONEN TS The following components are associated with this spe[...]

3- 48 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.43 - Error Message: Call fo r Service Main Motor There is a problem with the Main Motor . Logic control o n the MC U PWB did n ot receive a status signal from the TR0 Sen s or si g n al in th e s p ecified time. Step Actions and Questions Y e s No SUSPE CT COM PONEN[...]

magicolor 330 - Base Engin e Service Man u al 3-49 Primary FIPS: Er ror Messages 3.44 - Error M ess age: Call for Service ROS Motor There is a problem with the ROS Motor . Logic control o n the MCU PWB did not receive a si gnal from the SOS Sensor within the s p ecif i ed time. Step Actions and Questions Y es No SUSPEC T COMPONEN TS The following c[...]

3- 50 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.45 - Error Message: Call for S e rv ice Fuser T emp High There is a problem with the Fuser . Based on the Th ermist o r s ignal indicating that the Fuser had reached the set overheat temperature, logic control on the MCU P WB shutdo w n Fuser operation . Step Action[...]

magicolor 330 - Base Engin e Service Man u al 3-51 Primary FIPS: Er ror Messages 3.46 - Error Mess age: Excessiv e T oner Coverage Image den sity exceeded des ign specificatio ns. Logic control on the MCU PWB detected that the first 70mm of the lead ed ge of the four co l o r image about to be printed exceeds the design specification fo r total i m[...]

3- 52 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.47 - Error Mess age: Fuser Missi n g There is a problem with the Fuser Unit. Logic control o n the MCU PW B sen s es an open Fuser T emperature Sensor circuit. Step Actions and Questions Y e s No SUSPE CT COM PONENT S The following co mponents are as s o ciated with[...]

magicolor 330 - Base Engin e Service Man u al 3-53 Primary FIPS: Er ror Messages 3.48 - Error Message: Fuser Oil Roll Missing There is problem with the Fuser Oil Roll Assembly . Logic control o n the MCU PWB detected that the Fuser Oil Roll Assembly ci r cuit is o p en . Step Actions and Questions Y es No SUSPEC T COMPONEN TS The following componen[...]

3- 54 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.49 - Error Message: Call for S e rv ice Fuser W arm-up There is problem with the Fuse r Unit. Logic control o n the MCU PW B detected that the Fuser did not reach ready t em perature during the specified time. Step Actions and Questions Y e s No SUSPE CT COM PONENT [...]

magicolor 330 - Base Engin e Service Man u al 3-55 Primary FIPS: Er ror Messages 3.50 - Error Message: Call for S e rv ice BTR2 Error There is a problem with BTR2. Logic control on th e MC U PWB d etected that the current v al ue meas ured across BTR2 was not within specifications . Step Actions and Questions Y es No SUSPEC T COMPONEN TS The follow[...]

3- 56 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.52 - Error Message: Re place Fuser The Fuser has reached end of life. Logic contr ol o n the MCU PWB detected that the Fuser has been in stalled while print engi ne has processed 250 ,000 images or the print en gine has accumulated more than 19.5 hours of toner dis [...]

magicolor 330 - Base Engin e Service Man u al 3-57 Primary FIPS: Er ror Messages 3.53 - Error Message: Re place IBT Belt Cleaner The IBT Belt Cleaner has reached end of life. Logic control o n the MCU PW B detected that the IBT Clean er has processe d over 180,000 sheets of paper . Step Actions and Questions Y e s No SUSPECT COMPONENTS The followin[...]

3- 58 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.54 - Error Message: Re place BTR2 BTR2 has re ached end of life. Logic control o n the MCU PW B detected that BTR2 has p r oces s e d over 100,000 images. Step Actions and Questions Y e s No SUSPEC T COMPONEN TS The following components are associated with this spec[...]

magicolor 330 - Base Engin e Service Man u al 3-59 Primary FIPS: Er ror Messages 3.55 - Error Message: Re place OPC Drum The OPC Drum has reached end of life. Logic control o n the MC U PWB detected th at t h e OPC Drum has printed 1 10,000 images. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following comp onents are associated with [...]

3- 60 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.56 - Error Mess age: Feeder Cove r Missing There is a problem with the Large Capacity Input Feeder Cover . Logic control o n the MC U PWB detected th at t he LC IF F eed er Cover Inter l ock is deactuated. Step Actions and Questions Y e s No SUSPEC T COMPONEN TS The[...]

magicolor 330 - Base Engin e Service Man u al 3-61 Primary FIPS: Er ror Messages 3.57 - Error Message: Fuser Unit Missing There is a problem with the Fuser Unit. Logic control o n the MC U PWB detected th at t he Fus er Interlock circuit is open. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following co mponents are as s o ciated with[...]

3- 62 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.58 - E rror Messa ge: Exi t Cover Op en There is a problem with the Exit Cover . Logic control o n the MC U PWB detected th at t he Exit C over Interlock Switch is deactuated. Step Actions and Questions Y e s No SUSPEC T COMPONEN TS The following components are asso[...]

magicolor 330 - Base Engin e Service Man u al 3-63 Primary FIPS: Er ror Messages 3.59 - E rror Mes sage: MPT T r ay Open There is a problem with the Main Paper T r a y . Logic control o n the MC U PWB detected th at t he Main Paper Tray Interlo ck circuit is open. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following co mponents are [...]

3- 64 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.60 - Error Mess age: Front Cover Ope n There is a problem with the Fron t Cover . Logic control o n the MCU PW B detected th at one or both of the Front Cover Interlock Switches is deactuated. Step Actions and Questions Y e s No SUSPEC T COMPONEN TS The following co[...]

magicolor 330 - Base Engin e Service Man u al 3-65 Primary FIPS: Er ror Messages 3.61 - Error Mess age: T op Stack Full The T op Stack is full. Logic control o n the MC U PWB detected th at t he Full Stack Sens or is actuated for more than 12 s econds. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following co mponents are as s o ciate[...]

3- 66 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.66 - Error Mess age: Call For Servic e Engine NVR The Printer is nearing end of life. Logic control o n the MCU PW B detected that the printer has processed 450,000 sheets of paper . Step Actions and Questions Y e s No SUSPEC T COMPONEN TS The following components a[...]

magicolor 330 - Base Engin e Service Man u al 3-67 Primary FIPS: Er ror Messages 3.67 - Error Mess age: BTR2 Life Low BTR2 is nearing end of life. Logic con trol on the MCU PWB detected that BTR 2 has processed 10 0,000 sheets of paper . Step Actions and Questions Y e s No SUSPECT COMPONENTS The following co mponents are as s o ciated with this spe[...]

3- 68 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.68 - Error Mess age: Belt Cleaner Li fe Low The Belt Cleaner is nearing end of life. Logic control o n the MCU PW B detected that the BTR Cleaner p rocessed 100,000 sheets o f pap er . Step Actions and Questions Y e s No SUSPEC T COMPONEN TS The following components[...]

magicolor 330 - Base Engin e Service Man u al 3-69 Primary FIPS: Er ror Messages 3.69 - Error Message: Re place OPC Drum The OPC Drum CRU has reached end of life. Logic control on the MCU PWB detected that the OPC Drum inside the Print Cartridge has exceeded 90,00 0 revolu- tions. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following[...]

3- 70 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.70 - Error Mess age: Fuser Life Low The Fuser is nearing end of life. Logic contr ol o n the MCU PWB detected that the Fuser has been in stalled while print engi ne has processed 237 ,500 images or the print en gine has accumulated more than 18.5 hours of toner dis [...]

magicolor 330 - Base Engin e Service Man u al 3-71 Primary FIPS: Er ror Messages 3.71 - Error Message: Fuser Oil Low The Fuser Oil Roll is ne aring end of life. Logic control o n the MC U PWB detected th at t h e Fuser Oil Roll is nearing t h e 20,000 mark. Step Actions and Questions Y e s No SUSPECT COMPONENTS The following co mponents are as s o [...]

3- 72 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.72 - E rror Messa ge: W a ste T o ner Nearly F ull The Waste T o ner Box is almost full. Logic control on the MCU PWB detected that the W aste T on er B ox is almost full and will soon need to be replaced. Step Actions and Questions Y e s No SUSPEC T COMPONEN TS The[...]

magicolor 330 - Base Engin e Service Man u al 3-73 Primary FIPS: Er ror Messages 3.73 - E rror Messa ge: Black T on er Low The Black T oner Cartridge is low on toner . Logic control o n the MCU PWB switched on the Di s pense Motor for more than 980 second s in order to raise the image density to normal. Step Actions and Questions Y e s No SUSPECT C[...]

3- 74 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.74 - Error Message: Cyan T oner Low The Cyan T oner Cartridge is low on toner . Logic control o n the MCU PWB switched on the Di s pense Motor for more than 800 second s in order to raise the image density to normal. Step Actions and Questions Y e s No SUSPEC T COMP[...]

magicolor 330 - Base Engin e Service Man u al 3-75 Primary FIPS: Er ror Messages 3.75 - Error Message: Magent a T oner Low The Magenta T oner Cartridge is low on toner . Logic control o n the MCU PWB switched on the Di s pense Motor for more than 800 second s in order to raise the image density to normal. Step Actions and Questions Y e s No SUSPECT[...]

3- 76 magicolor 33 0 - Base Engine Serv i ce Manual Primary FIPS: Er ror Messages 3.76 - Error Message: Y ellow T oner Low The Y ellow T oner Cartridge is low on toner . Logic control o n the MCU PWB switched on the Di s pense Motor for more than 800 second s in order to raise the image density to normal. Step Actions and Questions Y e s No SUSPEC [...]

magicolor 330 - Base Engine Service Manual 4-1 Primary Fault Isol ation Procedures Section 4 - Primary FIPs: Printe r Performance Probl ems Contents Printer Performance Pr oblem Flo w Ch art . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4.1 Inop erative Printer . . . . . . . . . . . . . . [...]

4-2 magico l o r 330 - Bas e Engine Service Manual Primary Fault Isolation Procedures 4 - Printer Performance Pr oblem FIPs Befor e entering the Printer Performance Problems FIPs: 1. Is the printer pl ugged in to a recommended AC wall outlet? 2. Is the AC power provided at the wall outlet within recommended specif ications? 3. Is the AC power cord [...]

magicolor 330 - Base Engine Service Manual 4-3 Primary Fault Isol ation Procedures Printer Performance Pr oblem Flow Chart The FIP Flowchart should have directed you to this section. Start at your problem box, then f ollow t h e arrow leading to the individual FIP that corresponds to that problem. Primary FIP s may direc t you to a Secondary FIP . [...]

4-4 magico l o r 330 - Bas e Engine Service Manual Primary Fault Isolation Procedures 4.1 - Inoperative Printer When you swit ch o n the printer , the Control P an el does not lig h t, the Fans do not rotate, th e Rotary Motor does not cycle, and the pr inter does not go into warm-up. Step Actions and Questions Y es No SUSPE CT COMPONENTS The follo[...]

magicolor 330 - Base Engine Service Manual 4-5 Primary Fault Isol ation Procedures 4.1 - Inoperative Printer , continued Step Actions and Questions Y es No 7 CONTRO LLER PWB CHEC K 1. Switch off the Main Switch. 2. Remove the Contro ller PWB (RRP 9.1 29). 3. Switch on the Main Switch. Does the printer go into warm-up? Replace the Control l er PWB ([...]

4-6 magico l o r 330 - Bas e Engine Service Manual Primary Fault Isolation Procedures 4.2 - Erratic Printer Oper ation The printer has a variety of interm i ttent prob lems , but generally does not com p lete a pr int cycle. The problems are generally not identified by displayed error messages. Step Actions and Questions Y es No SUSPE CT COMPONENTS[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-1 Prim ar y Fault I so lati on Proc edu res Section 5 - Primary FI Ps: I mage Quality Co ntents The Use of Diagno s tic s T est Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -5 5.1 Light (U n derton ed) Prin ts . [...]

5-2 ma gico lo r 3 3 0 - Base E ng in e Ser vi ce Manual Pri m ary Fault Is olation Procedu res 5-Image Q uality FIPs B efo r e e nte ri ng the Im age Q u alit y FIPs: 1. Does t h e p r in te r displ ay an e rro r messa g e ? If s o , go to Section 2 FIP Flowchar t and star t troubles hooting there. 2. Is the AC power provided at the wall outlet wi[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-3 Prim ar y Fault I so lati on Proc edu res Th e Use of Diagn ostics Test Print Ima ge Q u a lity FIPs may ask you to g enera te a T est Pr i nt t o help is ol ate the c aus e o f an im a ge qual it y pr oblem. F ollow th e instru cti ons i n each FIP to eval uate th e T est Pr int . If the pri[...]

5-4 ma gico lo r 3 3 0 - Base E ng in e Ser vi ce Manual Pri m ary Fault Is olation Procedu res 5.1 - Light (Und ertoned) Prints PROBLEM The ove rall i m age densi ty is too light. The image may al s o b e unfuse d due to i n suf fi- cien t imag e den si t y. THE PRI NTE R DIS P LA YS NO ER ROR ME SSAGE.  ?[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-5 Prim ar y Fault I so lati on Proc edu res 5.1 - Light (Undertoned) Prints, cont inued Step Actions and Questions Y es No 6 FUSER INSPECTIO N Inspe ct t he imag e o n th e sheet of paper afte r it ex its the Fu se r R oll s. Is t he image light when it exits the Fu ser? Go to step 7 7 1. Repla[...]

5-6 ma gico lo r 3 3 0 - Base E ng in e Ser vi ce Manual Pri m ary Fault Is olation Procedu res 5.2 - Blank Prin ts PROBLEM The entire image area is b lank. THE PR I NTER D ISPL A YS N O E RROR MES- SAGE.               ?[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-7 Prim ar y Fault I so lati on Proc edu res Step Actions and Questions Y es No 6 1. Replac e the 2 N D BTR Assembly (RR P 9 .75). 2. Genera te a te st print . Is t he test print blank? Rep l ace th e HVPS (RRP 9.12 0) Prob l em solv ed 7 1. Repl ace the T r ansfe r Asse mb ly (RR P 9.71 ). 2. G[...]

5-8 ma gico lo r 3 3 0 - Base E ng in e Ser vi ce Manual Pri m ary Fault Is olation Procedu res 5.3 - Black Prints PROBLEM The entire imag e area is black. T HE PRINTER DISPL AYS NO ERROR ME S- SAGE.                [...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-9 Prim ar y Fault I so lati on Proc edu res 5.3 - Black Prints, continued Step Actions and Questions Y es No 5 1. Replac e the 2 N D BTR Assembly (RR P 9 .75). 2. Genera te a te st print . Is the t est pr int c omp let ely bl ack? Rep l ace th e HVPS (RRP 9.12 0) Prob l em solv ed 6 1. Repl ace[...]

5-10 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.4 - V ertical Band Del e tions PROBLEM The r e a re a reas o f the im a ge th at ar e extr emely li ght or are miss ing e nt ir ely. T hes e m issing are as f orm wid e ban ds tha t run ver t ica lly alon g th e p age in the dire c t ion o f paper travel[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-11 Prim ar y Fault I so lati on Proc edu res 5.4 - V ertical Band Del e tions, cont in u ed Step Actions and Questions Y es No 5 IBT IN SPECT ION Ins p ect the ima ge on th e surf ace of th e IBT? Is there a nor mal test print imag e, without any v ertical b and deletions, vi s ible on the s ur[...]

5-12 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.5 - Horizontal Band Del etions PROBLEM The r e a re a reas o f the im a ge th at ar e extr emely li ght or are miss ing e nt ir ely. T hes e m issing are as form wide b ands t h at run horiz onta lly acr oss th e pa ge par allel wi th t he di rection of [...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-13 Prim ar y Fault I so lati on Proc edu res 5.5 - Horizontal Band Del e tions, continued Step Actions and Questions Y es No 5 FUSER INSPECTIO N 1. Generate a te st print and slide the Fuser Assembl y o ut of th e printer just as t h e she et of paper exits th e Fu ser . 2. Inspec t t he ima ge[...]

5-14 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.6 - V ertical Strea ks PROBLEM The re a re b lac k line s running ve rt ic al l y al o n g the p age. TH E PRINTE R DISP LAYS N ERRO R MES SAG E.        ?[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-15 Prim ar y Fault I so lati on Proc edu res 5.6 - V ertical Strea k s, cont inued Step Actions and Questions Y es No 5 FUSER INSPECTIO N 1. Generate a te st print and slide the Fuser Assembl y o ut of th e printer just as t h e she et of paper exits th e Fu ser . 2. Inspec t t he ima ge on th [...]

5-16 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.7 - Horizontal Str eaks PROBLEM The r e are bl ack l ines r u n ning ho r i zonta l l y a cross th e paper. T HE P RINTER DISP LAYS NO E R ROR MESSAGE.        ?[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-17 Prim ar y Fault I so lati on Proc edu res 5.7 - Horizontal Streaks, con tinued Step Actions and Questions Y es No 5 1. Replac e the Oil Roll Assemb ly (RRP 9.82 ). 2. Genera te a te st print . 3. Inspec t the image on the s heet. Is the i ma ge now normal , without horizo n t al streaks as i[...]

5-18 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.8 - Spot Deletions PROBLEM The r e a re a reas o f the im a ge th at ar e extr emely li ght or are miss ing e nt ir ely. T hes e m issing are as form spot s that ar e loca lized to sma l l a reas of t he pa ge. TH E PR IN TER D IS- PLA YS NO ERR OR ME SS[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-19 Prim ar y Fault I so lati on Proc edu res 5.8 - Spot Deletions, cont i nued Step Actions and Questions Y es No 5 FUSER INSPECTIO N 1. Generate a te st print and slide the Fuser Assembl y o ut of th e printer just as t h e she et of paper exits th e Fu ser . 2. Inspec t t he ima ge on th e sh[...]

5-20 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.9 - Spot s PROBLEM Ther e are spot s of toner scatte red ra nd omly acr oss the pa ge. THE P RINTER DISP LAYS NO E R ROR MESSAGE.          ?[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-21 Prim ar y Fault I so lati on Proc edu res 5.9 - Spot s, continued Step Actions and Questions Y es No 6 AUGE R ASS E MBL Y INSPECTION W i t h the Bel t Clea ner Ass embly rem oved , in spect t he B elt Cl eaner end o f the Aug er. Is the Auge r clog ged? Go t o st ep 7 Cle an the pri nter int[...]

5-22 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.10 - Res i dual Image or Ghosting PROBLEM Ther e are faint ghos tly im ages ap pearing rando m l y on the page. The images may be ei ther fro m a pr evious page o r f r om the page curren tly be ing printed. THE PRINTER DIS- PLA YS NO ERR OR ME SSAGE . ?[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-23 Prim ar y Fault I so lati on Proc edu res 5.10 - Res i dual Image or Ghosting, continued Step Actions and Questions Y es No 6 FUSER INSPECTIO N 1. Generate a te st print and slide the Fuser Assembl y o ut of th e printer just as t h e she et of paper exits th e Fu ser . 2. Inspec t t he ima [...]

5-24 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.1 1 - Back ground PROBLEM Ther e i s t on er c onta m i nat ion on all or mos t of the page. The con tamin ation appe ars as a very l igh t g ra y dusting. T HE P R INT ER DI S P LAYS NO E RR OR MESS AGE.  [...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-25 Prim ar y Fault I so lati on Proc edu res 5.1 1 - Backg round , c ontinu ed Step Actions and Questions Y es No 5 FUSER INSPECTIO N 1. Generate a te st print and slide the Fuser Assembl y o ut of th e printer just as t h e she et of paper exits th e Fu ser . 2. Inspec t t he ima ge on th e sh[...]

5-26 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.12 - T oner on Back of Pr int PROBLEM The re is t oner co ntamin ation on the ba ck of the fuse d s heet o f paper. THE PRIN TER DISPLA YS NO ERRO R MESS A G E.       [...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-27 Prim ar y Fault I so lati on Proc edu res 5.12 - T oner on Back of Pri nt, c ontinued Step Actions and Questions Y es No 4 FUSER INSPECTIO N 1. Generate a te st print and slide the Fuser Assembl y o ut of th e printer just as t h e she et of paper exits th e Fu ser . 2. Slide the Fu s er Ass[...]

5-28 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.13 - Skewed Imag e PROBLEM The image is twis t e d or is not para llel with the sides of th e p age. THE PRIN TER NEI - THER JAM S NOR DI SPLA YS A N ERROR MESSAGE .       ?[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-29 Prim ar y Fault I so lati on Proc edu res 5.13 - Skewed Imag e, conti nued Step Actions and Questions Y es No 5 REGISTRA TION R OLL INSPECTI ON 1. Generate a te st print and slide the Fuser Assembl y o ut of th e pr inter jus t as the shee t of paper is m oving thro ugh the Re gist ra- tion [...]

5-30 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.14 - Damaged Prin t s PROBLEM The p rin t ed pa g e exits t he pr inte r e i ther wrin kled, cr ea se d , or torn. TH E P RINTER N EI- THER JAM S NOR DI SPLA YS A N ERROR MESSAGE .      ?[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-31 Prim ar y Fault I so lati on Proc edu res 5.14 - Damaged Prin t s , continued Step Actions and Questions Y es No 8 TRA Y 1 INSP ECTION Insp e ct Paper T ray 1 and T ray 1 Feeder Ass e m bly for d ebris o r obvi - ousl y broken components that could be damagi ng the paper as it feed s out o f[...]

5-32 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.14 - Damaged Prin t s , continued Step Actions and Ques t ions Y es No 13 UPPER EXIT INSPEC TIO N 1. Ge ner a te a t es t p ri nt and o p en t h e Uppe r Ex i t C ove r j ust a s t h e she et of pape r reach es Exit Roll 3. 2. Inspec t the sheet o f pap [...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-33 Prim ar y Fault I so lati on Proc edu res 5.15 - Unfused Image or Im age Easily Rubs Off of Page PROBLEM The tone r im age is no t co mp le t ely fu sed to the pap e r. T he imag e e as ily r ub s o ff. THE PRI NTER DISP L A YS NO E RROR ME SSAGE.  ?[...]

5-34 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.16 - A R ep etitive Mark Appears on Each Print PROBLEM An identi cal ma rk or ima ge de fect appears on each, or ev ery othe r, pr inte d s h eet. THE PRIN TER DISP L A YS NO E RROR ME SSAGE.     ?[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-35 Prim ar y Fault I so lati on Proc edu res 5.17 - The Printed Ima ge is Mottled PROBLEM The pri n t ed i mage is eit her mot tled or is te xtured like an ora nge peel. THE PRI NTER DISP L A YS NO E RROR ME SSAGE.       ?[...]

5-36 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.18 - Image Not Regis ter ed Corr e ctl y on the Page PROBLEM The imag e ar ea is not ce n t ered on the p age or th e imag e is blee ding off o f t h e page. THE PRIN TER DISP L A YS NO E RROR ME SSAGE.   ?[...]

magic olor 3 3 0 - Base En g i n e Serv i c e Manual 5-37 Prim ar y Fault I so lati on Proc edu res 5.19 - Color Layers are not Registered Correctly PROBLEM The fo u r co lor im ages ar e not regi ste red co rr ectly and d o n o t f orm a clea n, f our color i m age on t he pa ge. THE PRIN TER DISPLA YS NO ERROR MESSAGE.  ?[...]

5-38 mag ic o lor 330 - Base E ngine S er vi ce Manual Pri m ary Fault Is olation Procedu res 5.20 - Color R epr esen tation Not Correct PROBLEM The color of the p rinted i mage is co mplet ely di f fere n t than th e co m pu t e r i mage. THE PRIN TER DISP L A YS NO E RROR ME SSAGE.     ?[...]

ma g icolo r 33 0 - Bas e Engi n e Service Ma n ual 6 - 1 Secondary Fault Isolation Pro cedu r es Section 6 - Secondary FIPs Contents 6.1 Electrical Nois e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5[...]

6-2 magico l o r 330 - Bas e Engine Service Manual Secondar y Fault Isolation Procedures 6 - Secondary FIPs Befor e entering the Secondary FIPs: 1. Is the printer pl ugged in to a recommended AC wall outlet? 2. Is the AC power provided at the wall outlet within recommended specif ications? 3. Is the AC power cord connected to the printer . 4. Is th[...]

magicolor 330 - Base Engine Service Manual 6- 3 Secondary Fault Isolation Procedur es 6.1 - Electrical Noise Step Actions and Questions Y es No SUSPE CT COMPONENTS The following compo nents are associated with this specific problem. One or mo re of these compon ents may have failed pa rtially or co m- pletely . If you cannot isolate the problem usi[...]

6-4 magico l o r 330 - Bas e Engine Service Manual Secondar y Fault Isolation Procedures 6.1 - Electrical Noise, continued Step Actions and Questions Y es No 7 Replace the MCU PW B (RRP 9.123) Is the Electrical Noise problem still present? Go to st ep 8 Pr oblem solve d. 8 Replace the Controller PWB (RRP 9.129 ) Is the Electrical Noise problem stil[...]

magicol or 330 - Base Engine Ser vice Manual 7-1 Getting Co nnected to En gine Diagnostic s Section 7 - Getting C onnected to Engine Diagnostics Contents Connectin g to Engine Diag nostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Portable Co mputer to Printer S etup Procedure . . . . . . . [...]

7-2 magico lor 330 - Ba se Engine Se rvice Manual Getting Co nnected to En gine Diagnostics Connecting to Engine Diagnostics This sec tion explains ho w to access the two diagnosti c areas of Engine Diagn ostics. The two areas are: 1. Prin tin g / St atus Cont rol 2. Diagno stics Control The per formance of F ault Isolation w ithin the Engine Diagn[...]

magicol or 330 - Base Engine Ser vice Manual 7-3 Getting Co nnected to En gine Diagnostic s Once th e new connecti on setup procedur e is comple ted, HyperT ermi nal will autom atically connec t to the serial ca ble through th e Com port you sel ected. Y ou are n ow ready to r un the Engine Diagn ostics (refer t o sect ion 9). VTERM (DOS O/S ) 1. B[...]

7-4 magico lor 330 - Ba se Engine Se rvice Manual Getting Co nnected to En gine Diagnostics Extent; s elect "ENTIRE SCREE N" Wide ; select "OFF" Select " F5" to contin ue on to the nex t menu Protocol; selec t " ASCII TEXT" Maximu m send rate; select "A T BAUD RA TE" How m any secs/ 10; sele ct &quo[...]

magicol or 330 - Base Engine Ser vice Manual 8-1 Accessing L ife Counters From Eng ine EEPROM Section 8 - Accessing Life C ounters From Engine EEPROM Contents Life Counte r s Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Retrieving Li fe Counters Data . . . . . . .[...]

8-2 magico lor 330 - Ba se Engine Se rvice Manual Access ing Life Coun ters From Engi ne EEPROM Life Co unters Ov erview This sec tion of the T echn ical Manual is to instruct you o n how to access the Life Counter s found in the Engine EE PROM. The data cont ained in the Life Counte rs can be very a useful t roubleshootin g tool. T y pically , wh [...]

magicol or 330 - Base Engine Ser vice Manual 9-1 Removal and Replacement Pro cedures Section 9 - Removal and Replacement Procedures Contents Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 Work Notes . . . . . . . . . . . . . . . . . . . . . . . [...]

9- 2 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures Section 9 - Removal and Replacement Procedures Contents RRP 9.43 Me tal Registration Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-90 RRP 9.44 Rub ber Registration Roll . . . . . . . . . . . . . . . . [...]

magicol or 330 - Base Engine Ser vice Manual 9-3 Removal and Replacement Pro cedures Section 9 - Removal and Replacement Procedures Contents RRP 9.88 T emp erature Sensor Assemb ly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-180 RRP 9.89 Fuser E xit Sensor . . . . . . . . . . . . . . . . . . . . . . . . .[...]

9- 4 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures Blank Pa ge[...]

magicol or 330 - Base Engine Ser vice Manual 9-5 Removal and Replacement Pro cedures Removal and Replacement Procedures (RRPs) This sec tion contains the removal an d replacement pro cedures for maj or parts within th e printer . Prepar ation Before y ou begin any Rem oval and Rep lacement Proced ure: 1. Swi tch OFF the printer power . 2. Disconn e[...]

9- 6 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.1 Front Cover Assembly (PL1.1.1 ) RS1001X B RS1001XB Hinge Plate Hinge Plate Suppor t Suppor t F ront Cover Assembly[...]

magicol or 330 - Base Engine Ser vice Manual 9-7 Removal and Replacement Pro cedures RRP 9.1 Front Cover Assembly (PL1.1.1) Removal 1. Slide Tray 1 halfw ay out of the p rinter . 2. Open the Front Cover and let it rest o n top of T ra y 1. 3. Rem ove the two sc rews securing the two Hinge Plates to the Front Cover and remove th e Plates. 4. T w o t[...]

9- 8 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.2 Inner Cover Assembl y (PL1.1.10) RS1002X B RS1002XB Inner Cov er[...]

magicol or 330 - Base Engine Ser vice Manual 9-9 Removal and Replacement Pro cedures RRP 9.2 Inner Cover Assembl y (PL1.1.10) Removal 1. Remove the Fro nt Cove r Assembly (RR P 9.1). 2. Rem ove the Xerogr aphic Cartridge (RRP 9.48). 3. Remove the T ens ion Lever ( R RP 9.72). 4. Remove the seven scre ws securing the Inner Cov er to the printe r fra[...]

9- 10 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.3 T o p Cover Assembl y ( P L1.1 .20) RS1003X B RS1003XB T op Cover[...]

magicol or 330 - Base Engine Ser vice Manual 9-11 Removal and Replacement Pro cedures RRP 9.3 T o p Cover Assembl y ( P L1.1 .20) Removal 1. Rem ove the Rear Cover (RRP 9.4). 2. Open the Front Cover . 3. Rem ove the two screws s ecuring the T o p Cover to the fron t of the printer frame . 4. Open the Upper Exit Cov er . 5. Lift the rear of the T op[...]

9- 12 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.4 Rear Cover (PL1.1.31 ) RS1004X B RS1004XB Rear Cov er Harness Cov er[...]

magicol or 330 - Base Engine Ser vice Manual 9-13 Removal and Replacement Pro cedures RRP 9.4 Rear Cover (PL1.1.31 ) Removal 1. Open the Upper Exit Cov er . 2. Remo ve th e Harnes s Cover . 3. Slide th e Main Paper Handling Ass embly a few inc hes out of the printer . 4. Rem ove the six screws sec uring the Rear Cover to the printer frame and remo [...]

9- 14 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RS1051XB Cov er lip F rame lip F ront Lower Co ver Figure 1 Figure 2 RRP 9.5 Front Lowe r Cover (P L1.1.5) RS1051X B[...]

magicol or 330 - Base Engine Ser vice Manual 9-15 Removal and Replacement Pro cedures RRP 9.5 Front Lowe r Cover (P L1.1.5) Removal 1. Rem ove T ray 1 from the printer . 2. Remove the two s crews securing the F ront Lower Cover to the pr inter frame and slide the Cover away from the frame. (Figur e 1) Replacement 1. Slide th e Front Lower Cover on [...]

9- 16 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RS1005XB RRP 9.6 Filter Assembl y (PL1.1.32) RS1005X B[...]

magicol or 330 - Base Engine Ser vice Manual 9-17 Removal and Replacement Pro cedures RRP 9.6 Filter Assembl y (PL1 .1.32) Removal 1. Press the Filter releas e tab as you pul l up on the Fil ter . 2. Slide th e Filter out of the slot in the R ear Cover . Replacement 1. Positio n the Filt er at the op ening of the s lot in the Re ar Cover , m aking [...]

9- 18 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RS1006XB RRP 9.7 Left Lower Cover (PL1.1.40) RS1006X B[...]

magicol or 330 - Base Engine Ser vice Manual 9-19 Removal and Replacement Pro cedures RRP 9.7 Left Lo w er Cover (PL1.1.40) Removal 1. Rem ove the two screws sec uring the Left Lower Cover to the printer frame. 2. Lift the Cover and pull the front of the Cover away from the fr ont of the printer frame a nd remove the Cover . Replacement 1. Positio [...]

9- 20 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.8 Right Cover Assembly (PL1.1.50 ) RS1007X B RS1007XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-21 Removal and Replacement Pro cedures RRP 9.8 Right Cover Assembly (PL1.1.50 ) Removal 1. Slide th e Main Paper Handling Ass embly a few inc hes out of the printer . 2. Open the Front Cover . 3. Rem ove the two sc rew caps that ar e covering the hea ds of the two Right Cover screws. 4. Rem ove the two[...]

9- 22 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.9 Operation Panel (PL1.1 .60) RS1008XB RS1008XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-23 Removal and Replacement Pro cedures RRP 9.9 Operation Panel (PL1.1 .60) Removal 1. Remove the T op C over Assemb ly (RRP 9.3). 2. Disconn ect the Operati on Panel P/ J. 3. Press t he tabs that are loca ted on the sides of the O peration Pan el while yo u push the Panel o ut of the To p C o v e r . R[...]

9- 24 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RS1009XB F ront Snubber F ront Guide RRP 9.10 Front Snub ber (PL2.2.9) RS1009X B[...]

magicol or 330 - Base Engine Ser vice Manual 9-25 Removal and Replacement Pro cedures RRP 9.10 Front Snub ber (PL2.2.9) Removal 1. Rem ove T ray 1 from the printer . 2. Rem ove the two screws sec uring the Front Guide to t he T ray . 3. Remove the Guide, along w ith the attached F ront Snubber , fro m the T r ay . 4. Squee ze the end of the plastic[...]

9- 26 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RS1011XB Bottom Plate End Guide RRP 9. 1 1 E nd Guid e (PL2.2 .16) RS101 1XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-27 Removal and Replacement Pro cedures RRP 9. 1 1 E nd Guid e (PL2.2 .16) Removal 1. Rem ove T ray 1 from the printer . 2. Positio n the T ray so the bottom fac es up. 3. Rem ove the Sect or Gear (RRP 9.12) . 4. Rais e the Bot tom P late. 5. Squeeze the End Gui de handles a nd slide the En d Guide to t[...]

9- 28 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.12 Sector Gear (PL2. 2.17) RS1012X B Bottom Plate Figure 1 Sector Gear Spring End Guide Knob Figure 2 Figure 3 RS1012XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-29 Removal and Replacement Pro cedures RRP 9.12 Sector Gear (PL2. 2.17) Removal 1. Rem ove T ray 1 from the printer . 2. Positio n the T ray so the bottom fac es up. 3. Remove th e five screws s ecuring the B ottom Cover to the T ray a nd remove the Bottom Cover ( Figure 1). 4. Remo ve th e Sector Ge a[...]

9- 30 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.13 Feed Roll Assembly (PL3.1.1) RS1016 XB RS1016XB F eed Spr ing F eed Gear F eed Shaft Guide[...]

magicol or 330 - Base Engine Ser vice Manual 9-31 Removal and Replacement Pro cedures RRP 9.13 Feed Roll Assembly (PL3.1.1) Removal 1. Rem ove T ray 1 from the printer . 2. Rem ove the Rear Cover (RRP 9.4) 3. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 4. Rem ove the two screws sec uring the T urn Ch ute to the printer frame a nd remo[...]

9- 32 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9. 14 Feed Ro ll (PL3.1.3) RS1013XB RS1013XB Locating pin[...]

magicol or 330 - Base Engine Ser vice Manual 9-33 Removal and Replacement Pro cedures RRP 9. 14 Feed Ro ll (PL3.1.3) We recommend th at you replac e Feed Rolls as a set. Removal 1. Rem ove T ray 1 from the printer . 2. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 3. Rem ove the two screws sec uring the T urn Ch ute to the printer frame[...]

9- 34 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.15 Feed Solenoid (PL3.1.9) RS1014X B Option Plug/Jac k Backet Figure 1 P/J103 Figure 2 RS1014XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-35 Removal and Replacement Pro cedures RRP 9.15 Feed Solenoid (PL3.1.9) Removal 1. Rem ove the Rear Cover (RRP 9.4) 2. Rem ove the two screws sec uring the T urn Ch ute to the printer frame a nd remove the Tu rn Chute. 3. Remove th e two scre ws securi ng the Option Plug/Jack Bracket to the rear of the[...]

9- 36 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.16 T urn Roll Assembl y (PL3.1.1 1) RS1015XB T ra y Stopper T ur n Chute T ur n Roll Spring F ront Bearing RS1015XB T ur n Roll Assemb ly[...]

magicol or 330 - Base Engine Ser vice Manual 9-37 Removal and Replacement Pro cedures RRP 9.16 T urn Roll Assembl y (PL3.1.1 1) Removal 1. Rem ove T ray 1 from the printer . 2. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 3. Rem ove the two screws sec uring the T urn Ch ute to the printer frame a nd remove the Tu rn Chute. 4. Rem ove t[...]

9- 38 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.17 Size Switch Assembly (PL3.1. 23) RS1017X B RS1017XB Size Br acket Size Switch Assemb ly[...]

magicol or 330 - Base Engine Ser vice Manual 9-39 Removal and Replacement Pro cedures RRP 9.17 Size Switch Assembly (PL3.1. 23) Removal 1. Rem ove the L VPS (RRP 9.1 1 9). 2. Remove the screw secu ring the Size Bracket to the printer frame and remove the Bracket. 3. Disconn ect P/J 102 f rom the Siz e Switch PW B. 4. Remove the screw secu ring the [...]

9- 40 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.18 No Paper Sensor Asse m bly (PL3.1.30) RS1018X B RS1018XB No P aper Sensor Brack et No P aper Sensor[...]

magicol or 330 - Base Engine Ser vice Manual 9-41 Removal and Replacement Pro cedures RRP 9.18 No Paper Sensor Asse m bly (PL3.1.30) Removal 1. Rem ove T ray 1 from the printer . 2. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 3. Reach in through the em pty paper feede r and hol d onto the No Pa per Sensor Br acket. 4. With the o ther [...]

9- 42 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.19 Low Paper Se n sor (PL3.1.35) RS1019X B RS1019XB No P aper Sensor Bracket Low P aper Sensor[...]

magicol or 330 - Base Engine Ser vice Manual 9-43 Removal and Replacement Pro cedures RRP 9.19 Low Paper Se n s or (PL3.1.35) Removal 1. Rem ove T ray 1 from the printer . 2. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 3. Reach in through the em pty paper feede r and hol d onto the No Pa per Bracke t. 4. With the o ther hand re ach in[...]

9- 44 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.20 T u rn IN Chute (PL3.1.1 8 ) RS1052X B RS1052XB T ur n IN Chute[...]

magicol or 330 - Base Engine Ser vice Manual 9-45 Removal and Replacement Pro cedures RRP 9.20 T u rn IN Chute (PL3.1.1 8 ) Removal 1. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 2. Press the r ear pivot arm of the Turn IN Chute away fro m the printer frame and r emove the arm from the pivot hole in the rea r of the printer fr ame. 3.[...]

9- 46 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.21 Univers al Paper T ray (PL2. 1.1) RS1053X B RS1053XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-47 Removal and Replacement Pro cedures RRP 9.21 Univers al Paper T ray (PL2.1.1) Removal 1. Slide th e Universal P aper T ray (T ray 1) out of the printe r until the Tray stops. 2. Lift the fr ont of the T ray and r emove it from t he printer . Replacement 1. Hold the Tray so the front is raised and in[...]

9- 48 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.22 MSI Assembly (PL4.1. 1) RS1020X C RS1020XC Main P aper Handling Assembly Ground wire[...]

magicol or 330 - Base Engine Ser vice Manual 9-49 Removal and Replacement Pro cedures RRP 9.22 MSI Assembly (PL4.1. 1) Removal 1. Rem ove the two screws securing the MSI A ssembly to the Main Paper Handling Assembly . 2. Open the Main Paper Hand ling Asse mbly far enough for you to acc ess the two P /Js that are lo cated at the at the fron t of Ass[...]

9- 50 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.23 MSI Front Cover ( P L4.1.3) RS1021X B RS1021XB MSI F ront Cover[...]

magicol or 330 - Base Engine Ser vice Manual 9-51 Removal and Replacement Pro cedures RRP 9.23 MSI F ront Cover ( PL 4 .1.3) Removal 1. Rem ove the MSI Assem bly (RRP 9.22). 2. Remove the screw secu ring the top of the MSI Front Cov er to the MSI F r ame. 3. Push dow n on the Cover latch while you p ull the MSI Fr ont Cover away from the MSI Fra me[...]

9- 52 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9. 24 MSI R ear Cover (PL4.1.4) RS1022X B MSI Rear Cov er RS1022XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-53 Removal and Replacement Pro cedures RRP 9. 24 MSI R ear Cover (PL4.1.4) Removal 1. Rem ove the MSI Assem bly (RRP 9.22). 2. Rem ove the screw securing the top of the MS I Rear Cover to the MS I Frame. 3. Push dow n on the Cover latch while you p ull the MSI Re ar Cover away fr om the MSI Fra me. Rep[...]

9- 54 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.25 MSI T ray Assembly (PL4.1.10) RS1023X B RS1023XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-55 Removal and Replacement Pro cedures RRP 9.25 MSI T ray Assembly (PL4.1.10) Removal 1. Raise the MSI T ray unti l it is at appr oximately 90 ° to the MSI As s embly . 2. Press in on the front a r m of the M SI T ray a s you pull the front of the MSI Tray free of th e MSI Frame. 3. Sl ide the MSI Tra[...]

9- 56 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.26 MSI T op Cover Assembly (PL4.2.4) RS1024X B RS1024XB MSI Harness Plate Figure 2 MSI T op Cover Assemb ly Figure 1[...]

magicol or 330 - Base Engine Ser vice Manual 9-57 Removal and Replacement Pro cedures RRP 9.26 MSI T op Cover Assembly (PL4.2.4) Removal 1. Rem ove the MSI Front Cover (RRP 9.2 3). 2. Rem ove the MSI Rear Cover (RRP 9.2 4). 3. Rem ove the two s crews securin g the MSI T op Cover Assembly to the MSI Frame and remove the T op Cover (F igure 1). 4. Re[...]

9- 58 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9. 27 MSI E dge Sens or (PL4. 2.6) RS1025X B RS1025XB MSI Edge Sensor[...]

magicol or 330 - Base Engine Ser vice Manual 9-59 Removal and Replacement Pro cedures RRP 9. 27 MSI Edg e Sensor (PL4.2.6) Removal 1. Remove the MSI T op Cover A ssembl y (RRP 9.26). 2. Remove the screw secu ring the MSI Ed ge Sensor to the T op Co ver and remov e the Sensor . Replacement 1. Reinstal l the MSI Edge Sen s or onto the M SI T op Cov e[...]

9- 60 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9. 28 MSI Sho rt No Pape r Sensor (P L4.2.7) RS1026X B RS1026XB MSI Shor t No P aper Sensor[...]

magicol or 330 - Base Engine Ser vice Manual 9-61 Removal and Replacement Pro cedures RRP 9. 28 MSI Sho rt No Pa per Senso r (PL4.2.7 ) Removal 1. Remove the MSI T op Cover A ssembl y (RRP 9.26). 2. Squee ze the latch es holding the MSI Short N o Paper Senso r to the T op Cover and remove t he Sensor . Replacement 1. Reinstal l the MSI Short No Pap[...]

9- 62 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9. 29 MSI Pi ck Up Roll (PL4.2.1 1 ) RS1027X B RS1027XB Latch F ront Core Roll Rear Core Roll[...]

magicol or 330 - Base Engine Ser vice Manual 9-63 Removal and Replacement Pro cedures RRP 9. 29 MSI Pi ck Up Roll (PL4.2.1 1 ) We recommend th at you replac e Pick Up Rolls a s a set. Removal 1. Remove the MSI T op Cover A ssembl y (RRP 9.26). 2. Release the l atch holding the Front Core Rol l to the Pick Up Shaft and slide the Roll aw ay from the [...]

9- 64 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.30 MSI Roll Assembly (PL4. 2.9) RS1054X B Rear Bearing F ront Bearing Le ver Stopper Pick Up Cam Gear Pick Up Gear RS1054XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-65 Removal and Replacement Pro cedures RRP 9.30 MSI Roll Assembly (PL4. 2.9) Removal 1. Remove the MSI T op Cover A ssembl y (RRP 9.26). 2. Unhook the Pick Up Spr ing from the Pi ck Up Gear . 3. Release the l atches holding the P ick Up Gear to the Pick Up Shaft and s lide the Pick Up Gear , Pick U p C[...]

9- 66 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.31 MSI Pick Up Solenoid (PL4.2.21) RS1028X B RS1028XB P/J201B[...]

magicol or 330 - Base Engine Ser vice Manual 9-67 Removal and Replacement Pro cedures RRP 9.31 MSI Pick Up Solenoid (PL4.2.21) Removal 1. Rem ove the MSI Rear Cover (RRP 9.2 4). 2. Disconn ect P/J 201B . 3. Remove the screw secu ring the MSI Pick Up Solen oid to the MSI Frame and re move the Soleno id. Replacement 1. Rem ove the MSI Rear Cover (RRP[...]

9- 68 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.32 MSI Clutch (PL4.2.26) RS1029 XC RS1029XC MSI Holder Pick Up Spring MSI Shaft MSI Clutch MSI Gear Clutch Brac ket P/J202B[...]

magicol or 330 - Base Engine Ser vice Manual 9-69 Removal and Replacement Pro cedures RRP 9.32 MSI Clutch (PL4.2.26) Removal 1. Rem ove the MSI Rear Cover (RRP 9.2 4). 2. Disconn ect P/J 202B . 3. T ur n the MSI upside down and remove t he three scre ws securing th e MSI Holder to th e MSI Frame and remo ve the Holder . 4. Disconn ect the Pick Up S[...]

9- 70 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.33 MSI Retard Pad Assembly (PL4.3. 3) RS1030X B Latch Arm Cutout Arm Arm Spring Spring Retard P ad RS1030XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-71 Removal and Replacement Pro cedures RRP 9.33 MSI Retard Pad Assembly (PL4.3. 3) Removal 1. Rem ove both MSI Pi ck Up Rolls (RRP 9.29 ). 2. Push the MSI Bottom P l ate out of t he way . 3. Push down and release the two latches sec uring the MSI Reta r d Pad As sembly to the M S I Fram e and swi ng th[...]

9- 72 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.34 MSI Bottom Assembly (PL4.3.9) RS1031X B Ground Wire MSI Bottom Assembly Springs RS1031XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-73 Removal and Replacement Pro cedures RRP 9.34 MSI Bottom Assembly (PL4.3.9) Removal 1. Rem ove the MSI T op Cov er (RRP 9.26). 2. Rem ove the Pick Up S pring from the Clu tc h Bracket. 3. Rem ove the E ring securing the Pi c k Up Sha ft to the Front MSI Bearing. 4. Remove the E ring securing the Pick[...]

9- 74 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.35 MSI Long No Paper Sensor (PL 4.3.16) RS1032X B RS1032XB MSI Long No P aper Sensor[...]

magicol or 330 - Base Engine Ser vice Manual 9-75 Removal and Replacement Pro cedures RRP 9.35 MSI Long No Paper Sensor (PL4.3.16) Removal 1. Rem ove the MSI Botto m Assembly (RRP 9.34). 2. Spread t he latches sec uring the MSI L ong No Paper Sen sor to the MSI B ottom Assembly , and rem ove the Sens or . Replacement 1. Positio n the MSI Long No Pa[...]

9- 76 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.36 Main Pap e r Handling Assembly (PL 5.1.1) RS1034X B Rear Latch F ront Latch RS1034XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-77 Removal and Replacement Pro cedures RRP 9.36 Main Pap e r Handling Assembly (PL 5.1.1) Removal 1. Rem ove the MSI Assem bly (RRP 9.22). 2. Slide the Main Paper Handl ing Assemb ly far e nough out o f the pri nter so you can rea ch the Ass embly Rails. 3. Push i n o n the Front Rail latch a s you sli[...]

9- 78 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.37 Paper Handling T urn Chute Assembly (PL5.1.4) RS1035X B RS1035XB P aper Handling T urn Chute Pivot arm Pivot arm[...]

magicol or 330 - Base Engine Ser vice Manual 9-79 Removal and Replacement Pro cedures RRP 9.37 Paper Handling T urn Chute Assembly (PL5.1.4) Removal 1. Rem ove the MSI Assem bly (RRP 9.22). 2. Remove the two sc rews securing the Ma in Paper Handling Cover to t he Main Paper Hand ling Assem- bly and r emove the Co ver . 3. Rem ove the Pre-Regi strat[...]

9- 80 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.38 Pre-Registrati on Chute Assembly (PL5.1.5) RS1036X B Pre-Registration Chute Assemb ly RS1036XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-81 Removal and Replacement Pro cedures RRP 9.38 Pre-Registrati on Chute Assembly (PL5.1.5) Removal 1. Slide th e Main Paper Handling Ass embly out of the printer . Y ou d o not need to rem ove the Assembly . 2. Remove the two screws sec uring the Pre -Registratio n Chute Assem bly to the Main P aper Ha[...]

9- 82 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.39 Registration Chute Assembly (PL5.1.6) RS1037X B Ground wire RS1037XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-83 Removal and Replacement Pro cedures RRP 9.39 Registration Chute Assembly (PL5.1.6) Removal 1. Slide th e Main Paper Handling Ass embly out of the printer . Y ou d o not need to rem ove the Assembly . 2. Remove the E ring securi ng the rear arm of t he Registrat ion Chute Assem bly to the Main P aper[...]

9- 84 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.40 Pre-Registrati o n Roll Assembly (PL5. 2.4) RS1038X B Figure 1 MSI Out Holder Pre-Registration Knob F ront Bear ing Idler Gear Figure 2 Pre-Registration Roll Shaft Pre-Registr ation Gear 2 Figure 3[...]

magicol or 330 - Base Engine Ser vice Manual 9-85 Removal and Replacement Pro cedures RRP 9.40 Pre-Registrati o n Roll Assembly (PL5. 2.4) Removal 1. Remo ve the Pre- Regist ration C lutch (R RP 9.41). 2. Slide th e green Pre-R egistration K nob off of the Pre-Reg istration Shaf t (Figure 1). 3. Remove two s crews securing th e MSI Out Holde r to t[...]

9- 86 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.41 Pre-Registrati on Clutch (PL5.2.8) RS1039XB Pre-Registration Gear Pre-Registration Clutch P/J95 Pre-Registration Support Figure 1 Pre-Registration Gear Assembly Figure 2[...]

magicol or 330 - Base Engine Ser vice Manual 9-87 Removal and Replacement Pro cedures RRP 9.41 Pre-Registrati on Clutch (PL5.2.8) Removal 1. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 2. Rem ove the Pre-Regi stration Chute A s sembly (RRP 9.38). 3. T ur n the Main Paper H andling Ass embly over and di sconnect P/J 95 from the Pre-Reg[...]

9- 88 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.42 Registration Clutch (PL5.2.15) RS1040X B Registration Clutch P/J94 RS1040XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-89 Removal and Replacement Pro cedures RRP 9.42 Registration Clutch (PL5.2.15) Removal 1. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 2. T ur n the Main Pa per Handling As sembly over an d disconne ct P/J 94 from the Registra tion Clutch. 3. Open the Registratio n Chute Assembl y . 4. Rem[...]

9- 90 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.43 Met al Registration Roll (PL5.2.16) RS1041X B Metal Registration Roll Rear Bearing F ront Bear ing Out Gear RS1041XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-91 Removal and Replacement Pro cedures RRP 9.43 Metal Registration Roll (PL5.2.16) Removal 1. Remo ve the Re gistrat ion Clu t c h (RRP 9. 42). 2. Rem ove the Registrati on Brake Clutch (RRP 9.46). 3. Remove t he E ring securing the Out Gear at front end of the M etal Regist ration Roll and remo ve the[...]

9- 92 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.44 Rubber Regi stration Roll (PL5.2.24) RS1042X B RS1042XB Rear Bearing Rear Spring F ront Bearing Gear F ront Spring Rubber Registration Roll[...]

magicol or 330 - Base Engine Ser vice Manual 9-93 Removal and Replacement Pro cedures RRP 9.44 Rubber Registration Roll (PL5.2.24) Removal 1. Rem ove the Metal Reg istration Roll (RRP 9.43 ) . 2. Remov e the E ring at the f ront of the Rubb er Registratio n Roll securing the G ear to the Roll an d remove the Ge ar . 3. Remove the E r ing secur ing [...]

9- 94 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.45 Registration Sensor (PL5.2.28) RS1043X B RS1043XB P/J93 Registration Sensor Latches[...]

magicol or 330 - Base Engine Ser vice Manual 9-95 Removal and Replacement Pro cedures RRP 9.45 Registration Sensor (PL5.2.28) Removal 1. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 2. T ur n the Main Pa per Handling As sembly over and disconne ct P/J 93 from the Registra tion Sensor . 3. Care fully sp read th e Sensor latch ar ms as y[...]

9- 96 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.46 Registration Brake Clutch (PL5.2. 20) RS1056X B P/J 109 Figure 1 RS1056XB Figure 2 Registration Brak e Assembly Figure 3 Registration Brak e Gear Registration Brak e Clutch[...]

magicol or 330 - Base Engine Ser vice Manual 9-97 Removal and Replacement Pro cedures RRP 9.46 Registration Brake Clutch (PL5.2. 20) Removal 1. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 2. T ur n the Main Paper Handl ing Assembly ov er and disconne ct P/J 109 from the Regi stration Brake Clut ch (Fig ure 1 ). 3. Rem ove the three s [...]

9- 98 magi color 330 - Base E ngine Servi ce Manual Removal and Replacement Procedures RRP 9.47 ROS Assembly (PL6.1.1) RS1045X B RS1045XB ROS Assemb ly ROS Co ver[...]

magicol or 330 - Base Engine Ser vice Manual 9-99 Removal and Replacement Pro cedures RRP 9.47 ROS Assembly (PL6.1.1) Removal 1. Remove the T op C over Assemb ly (RRP 9.3). 2. Remove the eight screws securing the RO S Cover to the p rinter frame and remove the C over . 3. Disconn ect P/J 121 and P/J 122 from the Laser Diod e PWB. 4. Disconn ect P/J[...]

9- 100 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.48 X erographic Cartridge (PL6. 1.1 1) RS1046X C RS1046XC IBT T ension Lev er Locking Le ver Xerographic Cartr idge[...]

magicol or 330 - Base Engine Ser vice Manual 9-101 Removal and Replacement Pro cedures RRP 9.48 Xerographic Cartridge (PL6.1.1 1) Removal 1. Open the Front Cover . 2. Lower the IBT T en sion Lever . 3. Move the Xerographic Car tridge locking lever to the righ t. 4. Pull the Xerographic Cartridge appr oximately eigh t inches out of the print engi ne[...]

9- 102 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.49 W aste T oner Box (PL6.1. 12) RS1047X C RS1047XC W aste T oner Box latch W aste T oner Bo x[...]

magicol or 330 - Base Engine Ser vice Manual 9-103 Removal and Replacement Pro cedures RRP 9.49 W aste T oner Box (PL6.1. 12) Removal 1. Open the Front Cover . 2. Lower the IBT T en sion Lever . 3. Place yo ur forefinger u nder the W aste T oner Box lip and p ush down with you r thumb on th e W aste T o ner Box latc h. 4. Pull the W aste T oner B o[...]

9- 104 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.50 ADC S e nsor A s sembly (PL6.1.20) RS1048X B RS1048XB ADC Sensor Assembly Rear cutout[...]

magicol or 330 - Base Engine Ser vice Manual 9-105 Removal and Replacement Pro cedures RRP 9.50 ADC Sensor Assembly ( P L6.1.20) Removal 1. Rem ove the Xerogr aphic Cartridge (RRP 9.48). 2. Rem ove the Inner Cover Assembly (RRP 9. 2). 3. Disconn ect P/J 81 from the ADC Se nsor Assemb ly . 4. Rem ove the E ring securing the front o f the ADC Sens or[...]

9- 106 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.51 Erase Lamp Assembly (PL6.1.30 ) RS1049XB Erase Lamp latch RS1049XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-107 Removal and Replacement Pro cedures RRP 9.51 Erase Lamp Assembly (PL6.1.30 ) Removal 1. Remove the XL Rail Assembl y (RRP 9.52). 2. Use a sc r ewdriv er to relea se the thr ee latches ho lding th e Erase Lam p Assembly to the XL Rail Assemb ly and remove the Lamp. Replacement 1. Route the E rase La[...]

9- 108 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.52 XL Rail Assembly ( PL6.1.40) RS1050X B P/J P/J Wire Clamps Figure 1 Figure 2 XL Rail Assembly RS1050XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-109 Removal and Replacement Pro cedures RRP 9.52 XL Rail Assembly (PL6 .1.40) Removal 1. Rem ove the Xerogr aphic Cartridge (RRP 9.48). 2. Remove the ROS Assembly (R RP 9.47). 3. Disconn ect P/J 83 from the W a ste T oner Sen s or . 4. Disconn ect P/J 89 from the T o ner Box Sensor . 5. Free the wi re [...]

9- 110 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.53 W aste T oner Sensor ( PL6.1.42) RS1057X B RS1057XB Bottom of XL Rail Assembly W aste T oner Sensor[...]

magicol or 330 - Base Engine Ser vice Manual 9-111 Removal and Replacement Pro cedures RRP 9.53 W aste T oner Sensor ( PL6.1.42) Removal 1. Remove the XL Rail Assembl y (RRP 9.52). 2. Squee ze in both Sensor latch arms as y ou push down to free the Waste T oner Sensor from the XL Rail Assem bly . Replacement 1. Positio n the W aste T one r S ensor [...]

9- 112 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.54 T oner Box Sensor (PL6.1.43) RS1058X B Bottom of XL Rail Assembly T oner Bo x Sensor RS1058XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-113 Removal and Replacement Pro cedures RRP 9.54 T oner Box Sensor (PL6.1.43) Removal 1. Remove the XL Rail Assembl y (RRP 9.52). 2. Squee ze the four Sens or latch arms as y ou push the T one r Box Sensor fr ee from the XL Rail Assem- bly . 3. Disconn ect P/J 83 from the Sensor . Replacement 1. Posit [...]

9- 114 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.55 Y ellow (Y) T oner Cartridge (PL7.1.1) RS1059XB Rotar y Latch T oner Car trdige Handle T oner Car tridge Rotar y Knob RS1059X B[...]

magicol or 330 - Base Engine Ser vice Manual 9-115 Removal and Replacement Pro cedures RRP 9.55 Y ellow (Y) T oner Cartridge (PL7.1.1) Removal 1. Open the Front Cover . 2. Push up and hold the Ro tary Latch Lev er that is locate d above and to the left of the R otary Knob. 3. T ur n the Rotary Kno b in the direct ion of the arro ws printed on th e [...]

9- 116 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.56 Magenta (M) T oner Cartridge (PL7.1.2) RS1059X B RS1059XB Rotar y Latch T oner Car trdige Handle T oner Car tridge Rotar y Knob[...]

magicol or 330 - Base Engine Ser vice Manual 9-117 Removal and Replacement Pro cedures RRP 9.56 Magenta (M) T oner Cartridge (PL7.1.2) Removal 1. Open the Front Cover . 2. Push up and hold the Ro tary Latch Lev er that is locate d above and to the left of the R otary Knob. 3. T ur n the Rotary Kno b in the direct ion of the arro ws printed on th e [...]

9- 118 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.57 Cyan (C) T oner Cartri dge (PL7.1.3) RS1059X B RS1059XB Rotar y Latch T oner Car trdige Handle T oner Car tridge Rotar y Knob[...]

magicol or 330 - Base Engine Ser vice Manual 9-119 Removal and Replacement Pro cedures RRP 9.57 Cyan (C) T oner Cartri dge (PL7.1.3) Removal 1. Open the Front Cover . 2. Push up and hold the Ro tary Latch Lev er that is locate d above and to the left of the R otary Knob. 3. T ur n the Rotary Kno b in the direct ion of the arro ws printed on th e Kn[...]

9- 120 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.58 Black (K) T oner Cart ridge (PL7.1.4) RS1059X B RS1059XB Rotar y Latch T oner Car trdige Handle T oner Car tridge Rotar y Knob[...]

magicol or 330 - Base Engine Ser vice Manual 9-121 Removal and Replacement Pro cedures RRP 9.58 Black (K) T oner Cart ridge (PL7.1.4) Removal 1. Open the Front Cover . 2. Push up and hold the Ro tary Latch Lev er that is locate d above and to the left of the R otary Knob. 3. T ur n the Rotary Kno b in the direct ion of the arro ws printed on th e K[...]

9- 122 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.59 Y ellow (Y) Developer Assembly (PL7.1.10) RS1060X B RS1060XB De veloper Assemb ly Shoulder screw Figure 2 Rotar y Latch Figure 1[...]

magicol or 330 - Base Engine Ser vice Manual 9-123 Removal and Replacement Pro cedures RRP 9.59 Y ellow (Y) Developer Assembly (PL7.1.10) Removal 1. Open the Front Cover . 2. Rem ove the Y el low T oner Cartridge (RRP 9.55). 3. Rem ove the Xerogr aphic Cartridge (RRP 9.48). 4. Remove the T op C over Assemb ly (RRP 9.3). 5. Rem ove the Inner Cover A[...]

9- 124 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.60 Y ellow (Y) Developer (PL7.1.13) RS1061XB Figure 1 Upper Dev eloper Assembly Lower De veloper Assembly Drive Gear Cluster Ta b RS1061XB Figure 2 Dev eloper[...]

magicol or 330 - Base Engine Ser vice Manual 9-125 Removal and Replacement Pro cedures RRP 9.60 Y ellow (Y) Developer (PL7.1.13) Removal 1. Remove the Y ellow Dev eloper Assembl y (RRP 9.59). 2. Place th e Y ellow Dev eloper Assemb ly , with the Magne t Roll down, on a fl at and stable wor k surface. 3. Remove the thr ee screws securing the Gear Cl[...]

9- 126 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.61 Magenta (M) Developer Assembly (PL7.1.20) RS1060X B RS1060XB De veloper Assemb ly Shoulder screw Figure 2 Rotar y Latch Figure 1[...]

magicol or 330 - Base Engine Ser vice Manual 9-127 Removal and Replacement Pro cedures RRP 9.61 Magenta (M) Developer Assembly (PL7.1.20) Removal 1. Open the Front Cover . 2. Rem ove the Magen ta T oner Cartridge (RRP 9.56) . 3. Rem ove the Xerogr aphic Cartridge (RRP 9.48). 4. Remove the T op C over Assemb ly (RRP 9.3). 5. Rem ove the Inner Cover [...]

9- 128 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.62 Magenta (M) Developer (PL7.1.23) RS1061X B Figure 1 Upper Dev eloper Assembly Lower De veloper Assembly Drive Gear Cluster Ta b RS1061XB Figure 2 Dev eloper[...]

magicol or 330 - Base Engine Ser vice Manual 9-129 Removal and Replacement Pro cedures RRP 9.62 Magenta (M) Developer (PL7.1.23) Removal 1. Rem ove the Magenta De veloper Assembly (RRP 9.61). 2. Place th e Magenta Deve loper Assem bly , wi th the Magnet Ro ll down, on a fl at and stable work surface . 3. Remove the thr ee screws securing the Gear C[...]

9- 130 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.63 Cyan (C) Developer Assembly (PL7.1.30) RS1060X B RS1060XB De veloper Assemb ly Shoulder screw Figure 2 Rotar y Latch Figure 1[...]

magicol or 330 - Base Engine Ser vice Manual 9-131 Removal and Replacement Pro cedures RRP 9.63 Cyan (C) Developer Assembly (PL7.1.30) Removal 1. Open the Front Cover . 2. Rem ove the Cyan T oner Cartr idge (RRP 9.57). 3. Rem ove the Xerogr aphic Cartridge (RRP 9.48). 4. Remove the T op C over Assemb ly (RRP 9.3). 5. Rem ove the Inner Cover Assembl[...]

9- 132 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.64 Cyan (C) Developer (PL7.1.33) RS1061X B Figure 1 Upper Dev eloper Assembly Lower De veloper Assembly Drive Gear Cluster Ta b RS1061XB Figure 2 Dev eloper[...]

magicol or 330 - Base Engine Ser vice Manual 9-133 Removal and Replacement Pro cedures RRP 9.64 Cyan (C) Developer (PL7.1.33) Removal 1. Rem ove the Cyan Developer Assembl y (RRP 9.63). 2. Place th e Cyan Develope r Asse mbly , with the Magnet Roll down, on a fl at and stable work surface. 3. Remove the thr ee screws securing the Gear Cluster at th[...]

9- 134 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.65 Black (K) Developer Assembly (PL7.1. 40) RS1060X B RS1060XB De veloper Assemb ly Shoulder screw Figure 2 Rotar y Latch Figure 1[...]

magicol or 330 - Base Engine Ser vice Manual 9-135 Removal and Replacement Pro cedures RRP 9.65 Black (K) Developer Assembly (PL7.1. 40) Removal 1. Open the Front Cover . 2. Rem ove the Black T o ner Cartridge (RRP 9.58). 3. Rem ove the Xerogr aphic Cartridge (RRP 9.48). 4. Remove the T op C over Assemb ly (RRP 9.3). 5. Rem ove the Inner Cover Asse[...]

9- 136 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.66 Black (K) Developer (PL7.1.43) RS1061X B Figure 1 Upper Dev eloper Assembly Lower De veloper Assembly Drive Gear Cluster Ta b RS1061XB Figure 2 Dev eloper[...]

magicol or 330 - Base Engine Ser vice Manual 9-137 Removal and Replacement Pro cedures RRP 9.66 Black (K) Developer (PL7.1.43) Removal 1. Remove the Black D eveloper Assemb ly (RRP 9.6 5). 2. Place th e Black Develope r Assembly , with th e Magnet Roll down , on a flat and s table work su rface. 3. Remove the thr ee screws securing the Gear Cluster[...]

9- 138 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.67 Rotary Frame Assembly (PL7. 2.2) RS1062X B Figure 1 RS1062XB Figure 2 F ront Bear ing Rear Bearing[...]

magicol or 330 - Base Engine Ser vice Manual 9-139 Removal and Replacement Pro cedures RRP 9.67 Rotary Frame Assembly (PL7. 2.2) Removal 1. Remove the Y ellow Dev eloper Assembl y (RRP 9.59). 2. Rem ove the Magenta De veloper Assembly (RRP 9.61). 3. Rem ove the Cyan Developer Assembl y (RRP 9.63). 4. Remove the Black D eveloper Assemb ly (RRP 9.6 5[...]

9- 140 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.68 Rotary Sensor (PL7.2.22) RS1063X B RS1063XB Rotary Sensor Plate Rotary Sensor P/J58[...]

magicol or 330 - Base Engine Ser vice Manual 9-141 Removal and Replacement Pro cedures RRP 9.68 Rotary Sensor (PL7.2.22) Removal 1. Remove the d uct for Developer F an by first removing the Fan (RRP 9.122) then removing the sc r ew securi ng the duct to the printer fram e and removi ng the duct. 2. Remove the s crew securing the Rotary Sensor Plate[...]

9- 142 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.69 Cartridge Sensor (PL7.2.26) RS1064X B Figure 1 Car tridge Sensor Holder Figure 2 Car tridge Sensor P/J87 RS1064XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-143 Removal and Replacement Pro cedures RRP 9.69 Cartridge Sensor (PL7.2.26) Removal 1. Remove the Fuser As sembl y (RRP 9.80). 2. Reach in side the emp ty Fuser cav ity and slide the Cartridge Sensor Holde r forward to u nlatch the Holder from the printer fr ame (Figure 1) . 3. Move the Holder around [...]

9- 144 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.70 Used Cartridge Sensor (PL7.2. 30) RS10 65XB Used Car tridge Sensor Plate Used Car tridge Sensor RS1065XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-145 Removal and Replacement Pro cedures RRP 9.70 Used Cartridge Sensor (PL7.2. 30) Removal 1. Remo ve the T op Cov er (RRP 9.3). 2. Rem ove the screw secur ing the Used Cartridge Se nsor Plate to the printer frame and remove th e Plate. 3. Disconn ect P/J 88 from the Used Cart r i dge Sensor . 4. Remov[...]

9- 146 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.71 T ransfer Assembly (PL8.1 .3) RS10 66XB IBT Brack et Figure 1 Spring Loaded Collar Figure 2 RS1066XB T ransfer Assembly Figure 3 T ransfer Assembly Figure 4[...]

magicol or 330 - Base Engine Ser vice Manual 9-147 Removal and Replacement Pro cedures RRP 9.71 T ransfer Assembly (PL8.1 .3) Removal 1. Rem ove the High V o ltage Power Sup ply (RRP 9.120). 2. Remove the XL Rail Assembl y (RRP 9.52). 3. Remo ve th e Main Pape r Handli ng Assembl y (RRP 9.3 6). 4. Rem ove the ADC Sensor Assem bly (RRP 9.50). 5. Dis[...]

9- 148 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.72 T ension Lever (PL8.1.4) RS1067X B RS1067XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-149 Removal and Replacement Pro cedures RRP 9.72 T ension Lever (PL8.1.4) Removal 1. Rem ove the Xerogr aphic Cartridge (RRP 9.48). 2. Rotate the T ension L ever clockwise. 3. Loose n the screw se curing the T ensi on Lever to the IBT Push In S haft. 4. Slide th e T ens ion Lever of f of the Shaft. Rep[...]

9- 150 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.73 2nd BTR Cam Ass em bly (PL8.1.10) RS1068XB RS1068XB P/J DTS[...]

magicol or 330 - Base Engine Ser vice Manual 9-151 Removal and Replacement Pro cedures RRP 9.73 2nd BTR Cam Assembly (PL8.1.10) Removal 1. Remove the 2nd BTR Ass embly (RRP 9.75 ). 2. Rem ove the BTR Cam Solenoid (RRP 9.74 ). 3. Rem ove the Auger A ssembly (RRP 9 .77). 4. Remove the thr ee screws secu r ing the 2nd BT R Cam Assembly to the prin ter[...]

9- 152 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.74 BTR Cam Solenoid (PL8.1.15) RS1069XB P/J63 RS1069XB BTR Cam Solenoid[...]

magicol or 330 - Base Engine Ser vice Manual 9-153 Removal and Replacement Pro cedures RRP 9.74 BTR Cam Solenoid (PL8.1.15) Removal 1. Rem ove the High V o ltage Power Sup ply (RRP 9.120). 2. Remove the screw securi ng the BTR Cam S olenoid to the BTR Side Brack et and remove the Sole- noid. 3. Disconn ect P/J 63 from the BTR Cam Solen oid. Replace[...]

9- 154 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.75 2nd BTR Assembly (PL8.1.20) RS1070X B RS1070XB 2nd BTR Assembly[...]

magicol or 330 - Base Engine Ser vice Manual 9-155 Removal and Replacement Pro cedures RRP 9.75 2nd BTR Assembly (PL8.1.20) Removal 1. Rem ove the T rans fer Assembly (RRP 9.71). 2. Remove the Belt Cleaner Assembly ( R RP 9.76). 3. Reach throu gh the empty Fuser Assembl y cavity and slide the 2nd BTR Assem bly out of the IBT Front and Rear Brackets[...]

9- 156 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.76 Bel t Cleaner Assembly (PL8.1.30) RS1071X B Cleaner Suppor t Figure 1 RS1071XB Belt Cleaner Assembly Figure 2[...]

magicol or 330 - Base Engine Ser vice Manual 9-157 Removal and Replacement Pro cedures RRP 9.76 Belt Cleaner Assembly (P L8.1.30) Removal 1. Remove the Fuser As sembl y (RRP 9.80). 2. Open the Front Cover . 3. Reach in th rough the empt y Fuser Assembly cavity and ho ld the bottom of th e Belt Cleaner A ssembly . 4. Loosen t he two screw s securing[...]

9- 158 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.77 Auger Assembly (PL8.1.4 0) RS1072X B Auger Driv e Assembly Figure 1 Figure 2 Figure 3 Auger Assemb ly Figure 4 RS1072XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-159 Removal and Replacement Pro cedures RRP 9.77 Auger Assembly (PL8.1.4 0) Removal 1. Rem ove the T rans fer Assembly (RRP 9.71). 2. Rem ove 2nd BTR As sembly (RRP 9.75 ). 3. Remo ve th e Fuser Dr ive Assembly (RRP 9.1 10). 4. Rem ove the two screws securin g the IBT Rear Bracket to th e rear of the p[...]

9- 160 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.78 IBT Belt Assembly ( PL8.2.2) RS1073X B Push In Shaft Figure 1 Figure 2 TR0 Sensor Figure 3 RS1073XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-161 Removal and Replacement Pro cedures RRP 9.78 IBT Belt Assembly ( PL8.2.2) Removal 1. Rem ove the T rans fer Assembly (RRP 9.71). The IBT i s easily scratc hed. When re moving the T ra nsfer Assembly be extremely c areful that you d o not touch th e surface of the IBT with your fi ngers or scr ape t[...]

9- 162 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.79 TR0 Sensor (PL8.2.12) RS1074X C RS1074XC TR0 Sensor IBT Belt[...]

magicol or 330 - Base Engine Ser vice Manual 9-163 Removal and Replacement Pro cedures RRP 9.79 TR0 Sensor (PL8.2.12) Removal 1. Rem ove the T rans fer Assembly (RRP 9.71). 2. Disco nnect th e P/J from the TR0 Sens or . 3. Remove the screw secu ring the TR0 Se nsor to the IBT fr ame and remov e the Sensor . Replacement 1. Insert the LE Ds of the TR[...]

9- 164 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.80 Fuser Assembly (PL9.1.1) RS1075X C RS1075XC Fuser Assembly Screw[...]

magicol or 330 - Base Engine Ser vice Manual 9-165 Removal and Replacement Pro cedures RRP 9.80 Fuser Assembly (PL9.1.1) Removal 1. Slide Tray 1 a fe w inches out of the printer so you can acces s the screw tha t prevents th e Fuser Assemb ly from slid ing out of the p rinter . 2. Remove the screw secu ring the Fuse r Assembly to the printer f rame[...]

9- 166 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.81 Mai n Fuser Assembly (PL9.1. 2) RS1076XB P/Js Main Fuser Assembly RS1076XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-167 Removal and Replacement Pro cedures RRP 9.81 Mai n Fuser Assembly (PL9.1. 2) Removal 1. Remove the Oil Ro ll Assembly ( RRP 9.82 ). 2. Disconn ect the P/Js tha t are locate d at the end of the Main Fuser A ssembly . 3. Rem ove the two sc rews securing the Main Fuser Assem bly to the Fus er T ra y a[...]

9- 168 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.82 O il Roll Assembly ( PL9.1.10) RS1077XB Oil Roll Assembly Fuser Assembly RS1077XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-169 Removal and Replacement Pro cedures RRP 9.82 O il Roll Assembly ( PL9.1.10) Removal 1. Slide th e Fuser Assembly o ut of the printer . 2. Hold onto t he recessed h andle and lift th e Oil Roll As sembly out of th e Fuser Assem bly . Replacement 1. Slide th e Fuser Assembly o ut of the printer . 2. [...]

9- 170 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9. 83 Pressu re Roll (PL9.2.9) RS1078X B Inlet Plate Bearing Bearing RS1078XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-171 Removal and Replacement Pro cedures RRP 9. 83 Pressu re Roll (PL9.2.9) Removal 1. Rem ove the Heat Roll Heat Rod (RRP 9 .86). 2. Remo ve the He at Roll ( RRP 9.84 ). 3. Rem ove the Lower G uide Assembly (RRP 9. 99). 4. Remove the screw secu ring the Fuse r Inlet Plate to the Main Fuser Assembly and[...]

9- 172 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.84 Heat Roll (PL9.2.12) RS1079X B Heat Roll Heat Roll Gear Bearing Bearing RS1079XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-173 Removal and Replacement Pro cedures RRP 9.84 Heat Roll (PL9.2.12) Removal 1. Rem ove the Heat Roll Heat Rod (RRP 9 .86). 2. Remove the small ring t hat is attached t o the rear e nd of the Heat Rol l shaft. 3. Slide th e Heat Roll Ge ar off of the rear of the Heat Roll sha ft. 4. Remove the large r[...]

9- 174 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.85 Pressure Roll Heat Rod (PL9.2.19) RS1080X B RS1080XB Rear F ront[...]

magicol or 330 - Base Engine Ser vice Manual 9-175 Removal and Replacement Pro cedures RRP 9.85 Pressure Roll Heat Rod (PL9.2.19) Removal 1. Remo ve th e Upper Fu ser Assemb ly (R RP 9.87). 2. Remove the s hrink tubing that is covering the con nectors linking the Pressure Roll Heat Rod and the Heat Roll H eat Rod. 3. Push out on the connec tor latc[...]

9- 176 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.86 Heat Roll Heat Rod (PL9.2. 20) RS1081XB RS1081XB F ront Rear[...]

magicol or 330 - Base Engine Ser vice Manual 9-177 Removal and Replacement Pro cedures RRP 9.86 Heat Roll Heat Rod (PL9.2. 20) Removal 1. Remo ve th e Upper Fu ser Assemb ly (R RP 9.87). 2. Remove the s hrink tubing that is covering the con nectors linking the Pressure Roll Heat Rod and the Heat Roll H eat Rod. 3. Push out on the connec tor latch a[...]

9- 178 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.87 Upper Fuser Assembly (PL9.2.2 3) RS1082X B RS1082XB T emperature Sensor Upper Fuser Assembly[...]

magicol or 330 - Base Engine Ser vice Manual 9-179 Removal and Replacement Pro cedures RRP 9.87 Upper Fuser Assembly (PL9.2.2 3) Removal 1. Remove the Main Fus e r A ssembly (RRP 9. 81). 2. Remove the s c rew , lo cated at the bottom of a lo ng access hole at the fr ont of the Upper Fuser Ass em- bly , t hat secures the c opper strap com ing from t[...]

9- 180 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.88 T emperature Sensor Assembly (PL9.2. 24) RS1083X B T emperature Sensor Assemb ly RS1083XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-181 Removal and Replacement Pro cedures RRP 9.88 T emperature Sensor A ss embly (PL9.2.24) Removal 1. Remo ve th e Upper Fu ser Assemb ly (R RP 9.87). 2. Remove the screw secu ring the T emperat ure Sensor to the Upper Fuse r Assembly . 3. Disconn ect P/J 75 from the Fuser Ex it Sensor . 4. Remove the [...]

9- 182 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.89 Fuser Exit Sensor ( P L9.2.25) RS1084X B Fuser Exit Sensor P/J75 RS1084XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-183 Removal and Replacement Pro cedures RRP 9.89 Fuser Exit Sensor ( P L9.2.25) Removal 1. Remove the Main Fus e r A ssembly (RRP 9. 81). 2. Rais e the Upper Guide Asse mbly so it is ou t of t he way . 3. Remove the screw secu ring the Lower E xit Guide to t he Main Fus er Assembly . 4. Slide the Lower[...]

9- 184 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.90 Exit-1 Roll Assembl y (PL9.3.7) RS1085X B RS1085XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-185 Removal and Replacement Pro cedures RRP 9.90 Exit-1 Roll Assembl y (PL9.3.7) Removal 1. Remove the Main Fus e r A ssembly (RRP 9. 81). 2. Place th e Fuser T r ay Assembly on a flat and sta ble work surfac e. 3. Remove th e E ring se curing the front of the Ex it-1 Roll S haft to the front bearing a[...]

9- 186 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.91 Exchange Chute (PL9.3.10) RS1086X C RS1086XC Spring Notch Exchange Stopper-F Exchange Stopper-R[...]

magicol or 330 - Base Engine Ser vice Manual 9-187 Removal and Replacement Pro cedures RRP 9.91 Exchange Chute (PL9.3.10) Removal 1. Remove the Main Fus e r A ssembly (RRP 9. 81). 2. Place th e Fuser T r ay on a flat and s table work su rface. 3. Remove the screw secu ring the Exch ange Stopper-R to the T r ay and remove the Stopper . 4. Pull the r[...]

9- 188 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.92 Exchange Solenoid (PL9.3.16) RS1087X B Exchange Brac ket Figure 1 RS1087XB Exchange Solenoid Exchange Brac ket Figure 2[...]

magicol or 330 - Base Engine Ser vice Manual 9-189 Removal and Replacement Pro cedures RRP 9.92 Exchange Solenoid (PL9.3.16) Removal 1. Rem ove the Oil Cam Solenoi d (RRP 9.93). 2. Rem ove the Exchan ge Chute (RRP 9.91 ). 3. Remov e the screw securing the Exch ange Bracke t to the Fu ser T r ay and sl ide the Ex change Brac ket out of the Tray (Fig[...]

9- 190 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.93 Oi l Cam Soleno id (PL9.3.21 ) RS1088X B Rear Rail P/J73 Oil Cam Solenoid Figure 1 RS1088XB P osition of Solenoid ar ms against Cam Figure 2[...]

magicol or 330 - Base Engine Ser vice Manual 9-191 Removal and Replacement Pro cedures RRP 9.93 Oi l Cam Soleno id (PL9.3.21 ) Removal 1. Remove the Main Fus e r A ssembly (RRP 9. 81). 2. Place th e Fuser T r ay on a flat and s table work su rface. 3. Remove the two screws securi ng the Fuser Rear R ail to the Fuser Tray and pull t he Rail away fro[...]

9- 192 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.94 Oi l Cam Assembly ( PL9.3.22) RS1089X B RS1089XB T ray Le v er Oil Cam Assembly Latch Latch Latch[...]

magicol or 330 - Base Engine Ser vice Manual 9-193 Removal and Replacement Pro cedures RRP 9.94 Oi l Cam Assembly ( PL9.3.22) Removal 1. Rem ove the Oil Cam Solenoi d (RRP 9.93). 2. Gently pry up and release the two l atches on the top of the Fuser T r ay Lever , a nd also releas e the two latches , one on either e nd of the Tray Lever , and re mov[...]

9- 194 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.95 CRU S witch Assembly (PL9.3.2 5) RS1090XB RS1090XB Fuser Rear Rail Latches P/J77 CR U Switch[...]

magicol or 330 - Base Engine Ser vice Manual 9-195 Removal and Replacement Pro cedures RRP 9.95 CRU Switch Assembly (PL9.3.25) Removal 1. Remove the Fuser As sembl y (RRP 9.80). 2. Remove the Oil Ro ll Assembly ( RRP 9.82 ). 3. Rem ove the two screws s ecuring the Fuser Rear Rail and remove the Rai l . 4. Gently pr y up the two lat ches on the to p[...]

9- 196 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.96 Cleaner Cam Solenoid (PL9.4. 23) RS1091X B RS1091XB P osition of Solenoid ar ms on Cam Figure 2 Cleaner Cam Solenoid Input Brac ket Rear Rail Figure 1[...]

magicol or 330 - Base Engine Ser vice Manual 9-197 Removal and Replacement Pro cedures RRP 9.96 Cl eaner Cam Solenoid (PL9 .4.23) Removal 1. Remove the Main Fus e r A ssembly (RRP 9. 81). 2. Place th e Fuser T r ay on a flat and s table work su rface. 3. Remove the two screws securi ng the Fuser Rear R ail to the Fuser Tray and pull t he Rail away [...]

9- 198 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.97 Cleaner Cam Assembly (PL9.4.2 6) RS1092 XB RS1092XB Cleaner Cam F ront Rail Rear Bearing Pin Cleaner Cam Assembly[...]

magicol or 330 - Base Engine Ser vice Manual 9-199 Removal and Replacement Pro cedures RRP 9.97 Cleaner Cam Assembly (PL9.4.2 6) Removal 1. Rem ove the Cleaner Cam Solenoid (RRP 9.96). 2. Rem ove the two screws s ecuring the Fuser Front Rail to the Fuser Tray and remove the Ra il. 3. Remove E ring securi ng Cleaner Cam t o the Cleaner Cam Assembly [...]

9- 200 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.98 Upper Guide Assembly (PL9.2.32) RS1093XB RS1093XB Cutout Piv ot ar m Upper Guide Assembly[...]

magicol or 330 - Base Engine Ser vice Manual 9-201 Removal and Replacement Pro cedures RRP 9.98 Upper Guide Assembly (PL9.2.32) Removal 1. Remove the Oil Ro ll Assembly ( RRP 9.82 ). 2. Raise the Upper Guide A ssembly and re move the pivot a rms in the Assembly from the cutouts in th e Fuser frame. Replacement 1. Positio n the Uppe r Guid e Assembl[...]

9- 202 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.99 Lower Guide Assembly ( PL 9 .2.26) RS1094X B Lower Guide Assemb ly RS1094XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-203 Removal and Replacement Pro cedures RRP 9.99 Lower Guide Assembly ( PL 9 .2.26) Removal 1. Rem ove the Upper G uide Assembly (RRP 9. 98). 2. Remove the screw secu ring the Lower G uide Assemb ly to the frame. 3. Sl ide the Guide t o the rear of the Fus er to unhook the lat ches, and remove the Guid[...]

9- 204 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.100 Exit T ray (PL10.1.10) RS1095X B RS1095XB Rear Pivot Arm Leaf Spring P osition of Spring when T ra y is installed[...]

magicol or 330 - Base Engine Ser vice Manual 9-205 Removal and Replacement Pro cedures RRP 9.100 E xit T ray (PL10.1. 10) Removal 1. Coll apse th e Exit Tr ay exten sions. 2. Clos e the Ex it T ray . 3. Remove the front pivot ar m of the Tray from the fro nt pivot hole in the printer frame. 4. Remove th e rear pivot arm of the T ray from the rear p[...]

9- 206 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.101 Lower Exit Assembly (PL10 . 1. 1) RS1096X B RS1096XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-207 Removal and Replacement Pro cedures RRP 9.101 Lower Exit Assembly (PL10 .1.1) Removal 1. Rem ove the Upper Exit As sembly (RRP 9.102). 2. Disconn ect P/J 161 f r om the P /J the near t he top rear of th e Lower Exit Ass embly . 3. Disconn ect P/J 1 1 1 from the P/J near th e top rear of the Lower E[...]

9- 208 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.102 Upper Exit Assembly (PL10.1.2 ) RS1097X B RS1097XB Piv ot hole Piv ot ar m[...]

magicol or 330 - Base Engine Ser vice Manual 9-209 Removal and Replacement Pro cedures RRP 9.102 Upper Exit Assembly (PL10.1.2 ) Removal 1. Open the Upper Ex it Assembly . 2. Gently pry th e L ower Exit Assem bly rear pivot arm out of the pi vot hole in the rear of the Upper E xit Assem b l y and remove th e Upper Exi t A ssembly . Replacement 1. P[...]

9- 210 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.103 Full Stack Sens or (PL10.2.21) RS2024X B P/J167 Full Stack Sensor RS2024XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-211 Removal and Replacement Pro cedures RRP 9.103 Full Stack Sens or (PL10.2.21) Removal 1. Rem ove the Lower Exit As sembly (RRP 9.101). 2. Remove the screw secu ring the Full Stack Sensor to the Lower Exit Assemb ly . 3. Release t he Full Stack S ensor wire harn ess from the wi re clamp. 4. Disconn e[...]

9- 212 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.104 Exit-2 Rol l Assem bly (PL10.2.5) RS1098X B RS1098XB Spur Gear Spur Gear Exit-2 Roll[...]

magicol or 330 - Base Engine Ser vice Manual 9-213 Removal and Replacement Pro cedures RRP 9.104 Exit-2 Rol l Assembly (PL10.2.5 ) Removal 1. Rem ove the Lower Exit As sembly (RRP 9.101). 2. Place th e Lower Exit Ass embly on a flat and stable wo r k surfac e. 3. Rem ove the E ring securing the Spu r Gear to the fro nt of the Exit-2 Roll Shaft and [...]

9- 214 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.105 Exit-3 Rol l Assem bly (PL10.2.7) RS1099X B RS1099XB Spur Gear F ront Bearing Rear Bearing[...]

magicol or 330 - Base Engine Ser vice Manual 9-215 Removal and Replacement Pro cedures RRP 9.105 Exit-3 Rol l Assembly (PL10.2.7 ) Removal 1. Remo ve the T op Cov er (RRP 9.3). 2. Open the Lower Ex it Assembly . 3. Rem ove the E ring securing the Spu r Gear to the fro nt of the Exit-3 Roll Shaft and rem ove the Gear . 4. Remove the E ring secu ring[...]

9- 216 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.106 T op Exi t Sensor (PL10.2.12) RS2000X B RS2000XB T op Exit Sensor P/J165[...]

magicol or 330 - Base Engine Ser vice Manual 9-217 Removal and Replacement Pro cedures RRP 9.106 T op Exi t Sensor (PL10.2.12) Removal 1. Rem ove the Lower Exit As sembly (RRP 9.101). 2. Squee ze the four l atches securin g the T op Ex it Sensor to the Lower E x it As sembly and r emove the Sensor . Replacement 1. Slide th e T op E xit Sensor Ac tu[...]

9- 218 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.107 E xit Chute Switch (PL10.2. 13) RS2001X B RS2001XB Exit Chute Switch P/J166[...]

magicol or 330 - Base Engine Ser vice Manual 9-219 Removal and Replacement Pro cedures RRP 9.107 E xit Chute Switch (PL10.2. 13) Removal 1. Rem ove the Lower Exit As sembly (RRP 9.101). 2. Squee ze the latches holding the Exi t Ch ute Switch to the Lower Exit Asse mbly and remove the Switch . Replacement 1. Positio n the Exit Chute Switch again st [...]

9- 220 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.108 Fuser Fan (PL10.2.15) RS2002X B RS2002XB P/J111 Fuser F an[...]

magicol or 330 - Base Engine Ser vice Manual 9-221 Removal and Replacement Pro cedures RRP 9.108 Fuser Fan (PL10.2.15) Removal 1. Rem ove the Rear Cover (RRP 9.4). 2. Disconn ect P/J 1 1 1 from the P/J near th e top rear of the Lower Exit Assembly . 3. Spread the two latc hes securing t he Fuser Fan to the Low er Exit Assembl y and pull the Fan out[...]

9- 222 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.109 Paper Handling Drive Assembly (PL1 1.1.1) RS2003X B Wire Clip Figure 1 RS2003XB Wire Clamps P aper Handling Dr iv e Assembly Figure 2[...]

magicol or 330 - Base Engine Ser vice Manual 9-223 Removal and Replacement Pro cedures RRP 9.109 Paper Handling Drive Assembly (PL1 1.1.1) Removal 1. Rem ove the High V o ltage Power Sup ply (RRP 9.120). 2. Slide th e Main Paper Handling Ass embly out of the printer . 3. Remove the s c rew secur i ng the wire clip to the Paper Handling Driv e A sse[...]

9- 224 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.1 10 Fu s er Drive Assembly (PL1 1.1.2) RS2004X B RS2004XB Fuser Drive Assemb ly P aper Handling Motor Brack et A uger Assembly E ring[...]

magicol or 330 - Base Engine Ser vice Manual 9-225 Removal and Replacement Pro cedures RRP 9.1 10 Fu s er Drive Assembly (PL1 1.1.2) Removal 1. Sl ide out the Fuser A ssembly (RRP 9.80). 2. Remove the Low V ol tage Power Supp ly (RRP 9.1 1 9). 3. Rem ove the Paper Ha ndling Motor A ssembly (RRP 9.1 1 1). 4. Remove the wire harness fr om the Paper H[...]

9- 226 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.1 1 1 P ap e r Handling Motor Assembly (PL1 1.1.3) RS2005X B Motor Suppor ts P/J49 & P/J50 P aper Handling Motor Assembly RS2005XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-227 Removal and Replacement Pro cedures RRP 9.1 1 1 P ap e r Handling Motor Assembly (PL1 1.1.3) Removal 1. Rem ove the Rear Cover (RRP 9.4). 2. Disconn ect P/J 49 an d P/J 50 from th e Paper Handli ng Motor PWB. 3. Remove the fiv e screws securin g the Paper Handling Mot or Assembly to the Fus er Driv[...]

9- 228 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.1 12 Process Motor Assembly (PL1 1.1.12) RS2006X B P/J51 & P/J52 Process Motor RS2006XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-229 Removal and Replacement Pro cedures RRP 9.1 12 Process Motor Assembly (PL1 1.1.12) Removal 1. Rem ove the Rear Cover (RRP 9.4). 2. Disconn ect P/J 51 an d P/J 52 lea ding to the Pr ocess Motor PW B. 3. Remove the four screws securing the Process Mot or Assemb ly to the Proc ess Drive Ass embly and [...]

9- 230 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.1 13 Process Drive Assembly (PL1 1.1.10) RS2007X B HVPS Brac ket Process Drive Assemb ly P/J51 & P/J52 RS2007XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-231 Removal and Replacement Pro cedures RRP 9.1 13 Process Drive Assembly (PL1 1.1.10) Removal 1. Rem ove the Xerogr aphic Cartridge (RRP 9.48). 2. Remove the Paper Handlin g Drive Asse mbly (RRP 9.109) . 3. Disconn ect P/J 51 and P/J 52 leadin g to the Process Motor PW B and unhook the wires fr om the[...]

9- 232 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.1 14 Ro t ary Motor Assembly (PL1 1.1.20) RS2008X B RS2008XB P/J247 Rotar y Motor[...]

magicol or 330 - Base Engine Ser vice Manual 9-233 Removal and Replacement Pro cedures RRP 9.1 14 Ro t ary Motor Assembly (PL1 1.1.20) Removal 1. Rem ove the Rear Cover (RRP 9.4). 2. Disconn ect P/J 247 f rom the Rotary Motor PWB. 3. Rem ove the three screws securing the Rota ry Motor Assembly to the printer frame and remo ve the Motor . Replacemen[...]

9- 234 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.1 15 Ro t ary Motor PWB ( P L1 1.1.21) RS2009X B RS2009XB Rotar y Motor PWB P/J246, P/J247, & P/J254[...]

magicol or 330 - Base Engine Ser vice Manual 9-235 Removal and Replacement Pro cedures RRP 9.1 15 Ro t ary Motor PWB ( P L1 1.1.21) Removal 1. Rem ove the Rear Cover (RRP 9.4). 2. Remove P /J 246, P/J 2 47, and P/J 254 fr om the Rotary M otor PWB. 3. Rem ove the screw secu ring the Rotary Mo tor PWB to the printe r frame and remov e the PWB. Replac[...]

9- 236 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.1 16 Dispense Motor Assembly (PL1 1.1.22) RS2010X B Dispense Motor P/J55 RS2010XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-237 Removal and Replacement Pro cedures RRP 9.1 16 Dispense Motor Assembly (PL1 1.1.22) Removal 1. Rem ove the Rotary Motor PW B (RRP 9.1 15). 2. Rem ove the two screws sec uring the Dispense M otor to the printer frame. 3. Slide t he Dispens e Motor up an d slightly t o the left to free the M otor sha[...]

9- 238 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.1 17 Developer Clutch Assembly (PL1 1.1.23) RS201 1XC De veloper Clutch P/J56 RS2011XC[...]

magicol or 330 - Base Engine Ser vice Manual 9-239 Removal and Replacement Pro cedures RRP 9.1 17 Developer Clutch Ass embly (PL1 1.1.23) Removal 1. Rem ove the Rotary Motor PW B (RRP 9.1 15). 2. Disconn ect P/J 56 from the Develope r Clutch. 3. Remo ve th e Fuser Dr ive Assembly (RRP 9.1 10). 4. Remove the four screws s ecuring the Devel oper Clut[...]

9- 240 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.1 18 Developer Tie Plate (PL12. 1.4) RS2012X B RS2012XB Wire Clamp De veloper Tie Plate[...]

magicol or 330 - Base Engine Ser vice Manual 9-241 Removal and Replacement Pro cedures RRP 9.1 18 Developer Tie Plate (PL12. 1.4) Removal 1. Rem ove the Lower Exit As sembly (RRP 9.101). 2. Rem ove the Rear Cover (RRP 9.4). 3. Remo ve th e Inner C over (RRP 9 .2). 4. Rem ove the wire and Wire Clamp from the Developer Tie Plate. 5. Remove the two sc[...]

9- 242 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.1 19 Lo w V oltage Power Supply (L VPS) (PL13.1. 1) RS2013X B RS2013XB P/J35 P/J32 P/J33 LV P S Printer F rame[...]

magicol or 330 - Base Engine Ser vice Manual 9-243 Removal and Replacement Pro cedures RRP 9.1 19 Lo w V oltage Power Supply (L VPS) (PL13.1. 1) Removal 1. Rem ove the Rear Cover (RRP 9.4). 2. Press in on the plug c lip and disconne ct P/J 35 fr om the top of the L V PS. 3. Press in on the plug c lips and discon nect P/J 32 a nd P/J 33 from the L V[...]

9- 244 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.120 High V oltage Power Supply (HVPS) (PL13.1. 2) RS2014X B RS2014XB P/J42 P/J41[...]

magicol or 330 - Base Engine Ser vice Manual 9-245 Removal and Replacement Pro cedures RRP 9.120 High V oltage Power Supply (HVPS) (PL13.1. 2) Removal 1. Rem ove the Rear Cover (RRP 9.4). 2. Disconn ect P/J 41 and P /J 42 from th e bottom of the HVPS. 3. Disconn ect the five xe rographic vo ltage P/Js from the HVPS. 4. Rem ove the four screws secur[...]

9- 246 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.121 T op Cover Switch (PL13.1. 3) RS2015X B RS2015XB P/J195 T op Cover Switch[...]

magicol or 330 - Base Engine Ser vice Manual 9-247 Removal and Replacement Pro cedures RRP 9.121 T op Cover Switch (PL13.1. 3) Removal 1. Remove the T op C over Assemb ly (RRP 9.3). 2. Disconn ect P/J 195 f rom the T op Cove r Switch. 3. Remove the screw secu ring the T op Cover Switch to the pr inter frame a nd remove the S witch. Replacement 1. L[...]

9- 248 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.122 Developer Fan (PL13.1.5) RS2016X B P/J82 F an Duct RS2016XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-249 Removal and Replacement Pro cedures RRP 9.122 Dev eloper Fan (PL13.1.5) Removal 1. Rem ove the Rear Cover (RRP 9.4). 2. Disconn ect P/J 82 from the Develope r Fan. 3. Pull out on the two Fan latches as you press the De veloper F an out of the Fan Duct. Replacement 1. Positio n the Develop er Fan ag[...]

9- 250 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.123 MCU PWB (PL13.2.1) RS2017X B RS2017XB Ground wire[...]

magicol or 330 - Base Engine Ser vice Manual 9-251 Removal and Replacement Pro cedures RRP 9.123 MCU PWB (PL13.2.1) Removal 1. Read all o f the Life Count er values stored on th e MCU PWB (see Section 9) an d write them d own. 2. Remo ve the Co ntrolle r Chassis Assembly ( RRP 9.1 27). 3. Disconn ect the two scr ews securing the Ground Wi res to th[...]

9- 252 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.124 Fr on t Cover Switch R (PL13.2 .3) RS2018X B P/J191 P/J192 P/J193 P/J194 Latch Latch F ront Cov er Switch R RS2018XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-253 Removal and Replacement Pro cedures RRP 9.124 Fr on t Cover Switch R (PL13.2 .3) Removal 1. Remo ve the Co ntrolle r Chassis Assembly ( RRP 9.1 27). 2. Dis connect the P/ J191, P/J192, P /J 193, and P/J194 from the Fro nt Cover Switch R. Mar k the wir es for c orrect replac ement. 3. Squeeze the tw[...]

9- 254 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.125 Fr on t Cover Switch L (PL13.2 .4) RS2019X B P/J197 F ront Cov er Switch L RS2019XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-255 Removal and Replacement Pro cedures RRP 9.125 Fr on t Cover Switch L (PL13.2 .4) Removal 1. Remo ve th e Inner C over (RRP 9 .2). 2. Remo ve the T op Cov er (RRP 9.3). 3. Disconn ect P/J197 fro m the Front Cov er Switch L. 4. Free the S witch wire har ness from the w ire clips. 5. Remove the screw [...]

9- 256 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.126 E n v ironment Sensor (PL13.2.5) RS2020X B Ground wire Environment Sensor P/J105 RS2020XB[...]

magicol or 330 - Base Engine Ser vice Manual 9-257 Removal and Replacement Pro cedures RRP 9.126 E n v ironment Sensor (PL13.2.5 ) Removal 1. Rem ove the Xerogr aphic Cartridge (RRP 9.48). 2. Slide th e Main Paper Handling Ass embly out of the printer . 3. Disconn ect P/J 105 f rom the Environ ment Sensor . 4. Remove the screw secu r ing the G roun[...]

9- 258 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.127 Controller Chassi s Assembly (PL14.1.1) RS2021X B RS2021XB Loosen Controller Chassis[...]

magicol or 330 - Base Engine Ser vice Manual 9-259 Removal and Replacement Pro cedures RRP 9.127 Controller Chassi s Assembly (PL14.1.1) Removal 1. Remo ve the Co ntrolle r Fan (RR P 9.128) . 2. Rem ove the Controll er PWB (RRP 9.12 9). 3. Slide th e Main Pa per Handling Ass embly seve ral inches o ut of the prin ter engine. 4. Loose n, but do not [...]

9- 260 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.128 Controller Fan (PL14.1.2) RS2022X B RS2022XB Controller F an P/J314[...]

magicol or 330 - Base Engine Ser vice Manual 9-261 Removal and Replacement Pro cedures RRP 9.128 Controller Fan (PL14.1.2) Removal 1. Rem ove the Right Cover (RRP 9.8). 2. Remo ve the T op Cov er (RRP 9.3). 3. Disconn ect the Controll er Fan P/J 314 fr om the Contr oller PWB. 4. Remove the two screws sec uring the Contro ller Fan to the pr inter fr[...]

9- 262 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.129 Controller PWB (PL14.1.10 ) RS2023X B Figure 1 RS2023XB T op Plate F ront Plate Controller PWB Figure 2[...]

magicol or 330 - Base Engine Ser vice Manual 9-263 Removal and Replacement Pro cedures RRP 9.129 Controller PWB (PL14.1.10 ) Removal 1. Disconn ect all interface cables runni ng to the Control ler PWB. 2. Rem ove the Right Cover As sembly (RRP 9.8). 3. Disconn ect all P/Js fro m the Controller P WB. 4. Remove the eleven screw s securing th e Contro[...]

9- 264 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.130 Fuser Entrance Sensor ( PL9.4.4) RS2025XA Horizontal Chute Bottom Cov er Figure 1 P/J117 Fuser Entrance Sensor Sensor Holder Figure 2 RS2025XA[...]

magicol or 330 - Base Engine Ser vice Manual 9-265 Removal and Replacement Pro cedures RRP 9.130 Fuser Entrance Sensor (PL9.4 .4) Removal 1. Remove the Fuser As sembl y (RRP 9.80). 2. Remove th e two screws securing the Hor izontal Chute to the Fuser Tray and rem ove the Chute ( F i g- ure 1). 3. Rem ove the four screws securing the Bottom Cover to[...]

9- 266 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures RRP 9.131 Fuser Chute Fan (PL9.4.10) RS2026XA Horizontal Chute Bottom Cov er Figure 1 RS2026XA Fuser Chute F an P/J80 Figure 2[...]

magicol or 330 - Base Engine Ser vice Manual 9-267 Removal and Replacement Pro cedures RRP 9.131 Fuser Chute Fan (PL9.4.10) Removal 1. Remove the Fuser As sembl y (RRP 9.80). 2. Remove th e two screws securing the Hor izontal Chute to the Fuser Tray and rem ove the Chute ( F i g- ure 1). 3. Rem ove the four screws securing the Bottom Cover to the F[...]

9- 268 m agicolor 3 30 - Base Eng ine Service Manual Removal and Replacement Procedures Blank P age[...]

magicol or 330 - Base Engine Ser vice Manual 10-1 Locating P/J Connectors Section 10 - Locating P/J Conn ectors Contents P/J Location T able . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 P/J Location Map 1 . . . . . . . . . . . . . . . . . . . . . . .[...]

10-2 m agicolor 3 30 - Base Eng ine Service Manual Locati ng P/J Connecto rs Use the table and maps in this section to locat e s pecific P/J connectors within t h e p rinter . T o find the location of a P/J: 1. Locate the P/J connector number in the firs t column of the table. 2. Locate the corresponding map and location number , such as M2-E 201, [...]

magicol or 330 - Base Engine Ser vice Manual 10-3 Locating P/J Connectors P/J Lo cation T able c ontinue d P/J Map & Coordinates Connected to... Other e nd conn e cted t o... CN4 M6-E608 Mounted on Paper Hand ling Motor PWB -- 51 M6-D608 Process Motor L VPS P/J32 52 M6-D607 Proce ss Motor MCU PWB P /J17 55 M7- E708 D ispense M otor MCU P WB P/J[...]

10-4 m agicolor 3 30 - Base Eng ine Service Manual Locati ng P/J Connecto rs P/J Lo cation T able c ontinue d P/J Map & Coordinates Connected to... Other end connected to... 74A M8-I81 3 P/J7 4 Fuse r Tr ay Assembl y P/J7 1 75 M8-H80 7 Fuser Exit Sensor Main Fuser Assembl y P/ J72B 76 M8-F813 P/J1 17 Fuser IN Sensor Main Fuser Assembly P/J 76A [...]

magicol or 330 - Base Engine Ser vice Manual 10-5 Locating P/J Connectors P/J Lo cation T able c ontinue d P/J Map & Coordinates Connected to... Other e nd conn e cted t o... 90A M4-G40 9 P/J90B M ain Pap er Handlin g Assembly P/J9 1 90B M4-G 409 P/J90 A Loop 91 M2-D21 1 M4-E408 Main P aper Ha ndling A ssembly MCU P WB P/J20 92A M4-E409 MSI Ass[...]

10-6 m agicolor 3 30 - Base Eng ine Service Manual Locati ng P/J Connecto rs P/J Lo cation T able c ontinue d P/J Map & Coordinates Connected to... Other end connected to... 109A M4-D40 9 P/J109 Main Pa per Hand l i ng Assemb ly P/J91 1 10A M4-G408 P/J1 10B Main Pape r Handling Assembl y P/J91 1 10B M4-G408 P/J94A, P/J95A, & P/ J1 15 P/J1 1[...]

magicol or 330 - Base Engine Ser vice Manual 10-7 Locating P/J Connectors P/J Lo cation T able c ontinue d P/J Map & Coordinates Connected to... Other e nd conn e cted t o... 163B M8-D80 5 P/J163A F ull St ack Sensor P/J167 165 M8-F804 T op Exit Sens or P/J1 61B 166 M8-E804 E x it Chute Switch P/J161B 167 Not on map Full S tack Sensor P/J163B 1[...]

10-8 m agicolor 3 30 - Base Eng ine Service Manual Locati ng P/J Connecto rs P/J Lo cation T able c ontinue d P/J Map & Coordinates Connected to... Other end connected to... 245 M6-F608 Rotary Motor PWB MCU PWB P/J1 6 246 M6-F607 Rotary Motor PWB L VPS P/J32 247 M6-E607 Rotary Motor PW B Rotary Motor F421 M5-D50 8 B CR Connector HVPS P /J-A F42[...]

magicol or 330 - Base Engine Ser vice Manual 10-9 Locating P/J Connectors P/J Location Map 1 RS1101XB RS1101XB[...]

10-10 m agicolor 3 30 - Base Eng ine Service Manual Locati ng P/J Connecto rs P/J Location Map 2 RS1102XC RS1 10 2XC[...]

magicol or 330 - Base Engine Ser vice Manual 10-11 Locating P/J Connectors P/J Location Map 3 RS1103XB RS1103XB[...]

10-12 m agicolor 3 30 - Base Eng ine Service Manual Locati ng P/J Connecto rs P/J Location Map 4 RS1104XC RS1104XC[...]

magicol or 330 - Base Engine Ser vice Manual 10-13 Locating P/J Connectors P/J Location Map 5 RS1105XB RS1105XB[...]

10-14 m agicolor 3 30 - Base Eng ine Service Manual Locati ng P/J Connecto rs P/J Location Map 6 RS1106XB RS1106XB[...]

magicol or 330 - Base Engine Ser vice Manual 10-15 Locating P/J Connectors P/J Location Map 7 RS1107XB RS1107XB[...]

10-16 m agicolor 3 30 - Base Eng ine Service Manual Locati ng P/J Connecto rs P/J Location Map 8 RS1108XB RS1 10 8XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-1 Parts List Section 1 1 - Parts List Contents PL1.1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-4 PL2.1 Paper T ray l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

11-2 m agicolor 3 30 - Base Eng ine Service Manual Parts List Section 1 1 - Parts List Using the Parts List 1. The numbers shown in each illustration cor respond to the parts list number for th at illustration. 2. Throughout this manual, parts are identified by the prefix “PL”, followed b y a number , a decimal p o int, and another number . For[...]

magicol or 330 - Base Engine Ser vice Manual 11-3 Parts List Blank Page[...]

11-4 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL1.1 Cover RS1201XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-5 Parts List PL1.1 Cover 1. FRONT COVER ASSEMBL Y (with 2, 3, and 9 ) ....... P/N 865600K69100 2. FRONT COVER SUB ASSEMBL Y ............ .............. N/A 3. COVER SUP P OR T ........... ...................... .................... N/A 4. HINGE PLA TE ....................... ....................... ..[...]

11-6 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL2.1 Paper T ray I RS1202XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-7 Parts List PL2.1 Paper T ray I 1. UNIVERSAL CASSETTE (Standard T ray , same as PL2.2.1 )................. P/ N 1710317-001 1. OVERSIZE CASSETTE .............. ........... ........... ............ ................. ......... P/N 171031 8-001 1. OVERHEAD PROJECTION (OHP) CASSETTE ......... ...........[...]

11-8 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL2.2 Paper T ray II RS1203XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-9 Parts List PL2.2 Paper T ray II 1. UNIVERSAL CASSETTE (with 2~20) (Stan dard T ray , same as PL2.1.1)...................P/N 171031 7-001 2. TRA Y HOUSING 3. PLA TE LINK SPR ING 4. PLA TE LINK 5. BOTTOM PLA TE ASSEMBL Y 6. TRA Y N/F SPRING 7. FRONT GUIDE ASSY (with 8~10) 8. FRONT GUIDE 9. FRONT SNUBB[...]

11-10 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL3 .1 Pape r Feed er RS1204XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-11 Parts List PL3 .1 Pape r Feed er 1. FEED RO L L AS SEMB L Y (with 2~5) ..................... ........... .............. P/N 865048E52 290 2. FEED SHAF T .............. ........... ................. ....................... ................... N/A 3. FEED ROLL ..................... ..................[...]

11-12 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL4.1 Multi Sheet Insert er I (MSI) RS1205XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-13 Parts List PL4.1 Multi Sheet Insert er I (MSI) 1. MSI ASSEMBL Y (with 2~5) ....... ............................ ....................... .. P/N 865600K70231 2. MSI FRAME ASSEMBL Y (same as PL4.2.1)............... ................... P/N 865600K70231 3. MSI FRONT COVER .................. ............[...]

11-14 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL4.2 Multi Sheet Insert er II (MSI) RS1206XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-15 Parts List PL4.2 Multi Sheet Insert er II (MSI) 1. MSI FRAME ASSEMBL Y (with 2~29) (same as PL 4.1 .2) ............. P/N 865600K702 30 2. MSI SUB ASSEMBL Y ............... ............................ ....................... .. N/A 3. MSI HARNESS COVER ....... ....................... ..............[...]

11-16 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL4.3 Multi Sheet Inserter III (MSI) RS1207XC[...]

magicol or 330 - Base Engine Ser vice Manual 11-17 Parts List PL4.3 Multi Sheet Inserter III (MSI) 1. MSI SUB ASSEMBL Y (with 2~21) ............. ................. ................... P/N 865600K70230 2. MSI FRAME ......... ....................... ...................... ................. .............. N/A 3. RET ARD P AD ASSEMBL Y ................[...]

11-18 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL5.1 Paper T ransportation l RS1208XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-19 Parts List PL5.1 Paper T ransportation l 1. MAIN P/H AS SEMBL Y (with 2~10) ........... ............................ ........ N/A 2. MAIN P/H SU B ASSEMBL Y (Same as PL 5.2.1) ......................... .. N/A 4. P/H TURN CHUTE ASSEMBL Y .......... ....................... ................... P/N 865[...]

11-20 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL5.2 Paper T ransportation ll RS1209XC[...]

magicol or 330 - Base Engine Ser vice Manual 11-21 Parts List PL5.2 Paper T ransportation ll 1. MAIN P/H SUB ASSEMBL Y (with 2~39) - (Same as PL 5.1.2) ..... N/A 2. P/H F RAME ASSEMBL Y ................ ....................... ................. ........ N/A 3. PR E- R EGISTR A TION KNOB ASSEMBL Y ............................ ........ P/N 865003E377[...]

11-22 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL6.1 Xerograp hics RS1210XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-23 Parts List PL6.1 Xerograp hics 1. ROS ASSEMBL Y ....... ...................... ....................... ........... .............. P/N 865062K983 31 2. ROS COVER ............... ...................... ....................... ........... .............. N/A 3. ROS PLA TE ............... ..............[...]

11-24 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL7.1 Development l RS1211XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-25 Parts List PL7.1 Development l 1. TONER CAR TRIDGE Y ............. ...................... ....................... ........ P/N 1710322-033 2. TONER CAR TRIDGE M ............. ........... ........... ................. .............. P/N 1710322-004 3. TONER CAR TRIDGE C .............. ..............[...]

11-26 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL7.2 Development ll RS1212XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-27 Parts List PL7.2 Development ll 1. ROT AR Y KNOB ASSEMBL Y ..................... ............................ ........ P/N 865003K843 03 2. ROT AR Y FRAME ASSEMBL Y ............. ................. ....................... .. N/A 3. ROT AR Y FRONT BEARING .......... ....................... ..........[...]

11-28 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL8.1 IBT l RS1213XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-29 Parts List PL8.1 IBT l 1. IBT FRONT BRACKET ......................... ....................... ...................... ..........................N/A 2. IBT REAR BRACKET .......... ....................... ................. ...................... ....................... ... N/A 3. TRANSFER ASSEMBL Y (s[...]

11-30 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL8.2 IBT ll RS1214XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-31 Parts List PL8.2 IBT ll 1. TRANSFER ASSEMBL Y (with 2~37) (same as PL 8.1 .3) .............. P/N 865048K74572 2. IBT BEL T ASSEMBL Y ......... ................. ....................... ................... P/N 865064K91281 3. PUS H I N S HAF T ... ....................... ................. ..........[...]

11-32 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL8.3 IBT lll RS1215XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-33 Parts List PL8.3 IBT lll 1. 2ND BTR CAM ASSEMBL Y (with 2~12) (same as PL 8.1.10) ............. P/N 865 008K91354 2. BTR CAM BRACKET ................. ................. ...................... ..................... N/A 3. BTR CAM ASSEMBL Y .............. ...................... ......................[...]

11-34 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL8.4 IBT lV RS1216XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-35 Parts List PL8.4 IBT lV 1. 2ND BTR ASSEMBL Y (with 2~17) (same as PL8.1.20) (mandatory replacement part)P /N 865600 K 6 8710 2. 2ND BTR SUB ASSEMBL Y .................. ....................... ................. .. N/A 3. SUP POR T BEARING ............ ............................ ..................[...]

11-36 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL9.1 Fusing l RS1217XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-37 Parts List PL9.1 Fusing l 1. FUS E R ASS E M BL Y (with 2 and 3) ............. ............................ ........ N/A 2. MAIN FUSER ASSEMBL Y-1 10V (same as PL 9.2. 1) (mandatory replacemen t part) P/N 865600K6999 2 2. MAIN FUSER ASSEMBL Y-220V (same as PL 9.2.1) (mandatory replacement part)P/N [...]

11-38 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL9.2 Fusing ll RS1218XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-39 Parts List PL9.2 Fusing ll 1. MAIN FUSER - 110V (with 2~5 0) (same as PL 9.1.2) ( mandatory replacemen t part)P /N 86 5600K69991 1. MAIN FUSER - 220V (with 2~50) (same as PL 9.1. 2) (mandatory replacement part)P/N 86 5600K7001 1 2. FUS E R BO T TOM PLA TE ........... ............................ ..[...]

11-40 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL9.3 Fusing lll RS1219XC 1 (with 2~32) [Same as PL9.1.3] 13 (with 14~19) (Same as PL9.4.1)[...]

magicol or 330 - Base Engine Ser vice Manual 11-41 Parts List PL9.3 Fusing lll 1. FUS E R TRA Y ASSEMBL Y (with 2~32) (same as PL 9.1.3 ) ......... .. N/A 2. FUS E R TRA Y SUB ASSEMBL Y (same as PL 9.4 .1) .............. ........ N/A 3. FUS E R TRA Y LEVER ................ ...................... ............................. .. P/N 86501 1E08180 4.[...]

11-42 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL9.4 Fusing IV RS1227XC KL[...]

magicol or 330 - Base Engine Ser vice Manual 11-43 Parts List PL9.4 Fusing IV 1. FUSER TRA Y SUB ASS EMBL Y (with 2~30) (same as PL 9.3.2) .. N/A 2. FUS E R TRA Y ................... ............................ ...................... .............. N/A 3. FUS E R TRA Y CAP-A ...................... ....................... ......................... [...]

11-44 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL10.1 Paper Exit l RS1220XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-45 Parts List PL10.1 Paper Exit l 1. EXIT LOWER ASSEMBL Y (same as PL10.2.1) ............... ............ .. P/N 865054K1 1621 2. EXIT UPPER ASSEMBL Y ............... ....................... ........... .............. P/N 865054K066 21 10. EXIT TRA Y ASSEMBL Y (with 1 1~15) ....... ...................[...]

11-46 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL10.2 Paper Exit ll RS1221XC[...]

magicol or 330 - Base Engine Ser vice Manual 11-47 Parts List PL10.2 Paper Exit ll 1. EXIT LOWER ASSEMBL Y (with 2~22) (same as PL 10.1.1) ........ P/N 865054K1 1621 2. EXIT LOWER CHUTE ..... ...................... ........... ................. .............. N/A 3. CA TCH MAGNET ................. ............................ ......................[...]

11-48 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL1 1.1 Drive RS1222XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-49 Parts List PL1 1.1 Drive 1. P/H DRIVE ASSEMBL Y ...... ........... ................. ....................... ........ P/N 865007K845 80 2. FUS E R DRIVE ASSEMBL Y .................. ....................... ................... P/N 865007K83603 3. P/H MOTOR ASSEMBL Y ...................... ..........[...]

11-50 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL12.1 Frame RS1223XC[...]

magicol or 330 - Base Engine Ser vice Manual 11-51 Parts List PL12.1 Frame 1. BASE FRA ME AS SEMBL Y ............ ....................... ................. ........ N/A 2. FEEDER FRAME ASSEMBL Y .. ................. ...................... .............. N/A 3. FRAME FOOT .................. ...................... ............................ .......[...]

11-52 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL13.1 Electrical l RS1224XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-53 Parts List PL13.1 Electrical l 1. L VPS-1 10V ............ ............ ........... ................. ...................... .............. P/N 865105K14351 1. L VPS-220V ....... ...................... ....................... ............................ ........ P/N 865105K949 71 2. HVPS .........[...]

11-54 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL13.2 Electrical ll RS1225XC[...]

magicol or 330 - Base Engine Ser vice Manual 11-55 Parts List PL13.2 Electrical ll 1. MCU PWB (with ROM) .... ...................... ....................... ................. .. P/N 865160K52321 1. MCU PWB (no ROM) ............ ....................... ...................... .............. P/N 865160K59151 2. MCU ROM .................. .............[...]

11-56 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL14.1 Contr oller RS1226XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-57 Parts List PL14.1 Contr oller 1. CONTROLLER CHASSIS ASSEMBL Y ..... ...................... .............. N/A 2. CONTROLLER F AN ................... ...................... ....................... ........ P/N 865127 K23170 3. CONTROLLER PLA TE ............... ...................... ................[...]

11-58 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL30.1 Option T ray I RS1228XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-59 Parts List PL30.1 Option T ray I 1. OVERSIZE TRA Y [same as PL30.2.1]......... ...................... .............. P/N 1710318-0 0 1[...]

11-60 m agicolor 3 30 - Base Eng ine Service Manual Parts List PL30.2 Option T ray II RS1229XB[...]

magicol or 330 - Base Engine Ser vice Manual 11-61 Parts List PL30.2 Option T ray II 1. OVERSIZE TRA Y (with 2~19) [same as PL30. 1.1] ........... .............. P/N 1710318-001 2. OP TION TRA Y HOUS I NG ... ............................ ....................... ........ N/A 3. PLA TE LINK SPRING........... ....................... ..................[...]

11-62 m agicolor 3 30 - Base Eng ine Service Manual Parts List Blank Pa ge[...]

magicol or 330 - Base Engine Ser vice Manual 12-1 Wiring Diag rams and Signal In formation Section 12 - Wiring Diagrams and Signa l Information Content s W iring Diagram Notations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 Master W iring Diagram . . . . . . . [...]

12-2 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation W iring Diagram Notations This section of t h e manual contains a Master W iring Diagram for the Qms Magico l o r 330 la ser printer . The Master W iring Diag r am shows the interconnections of the m ajor subsystems within the printer . Th e remainder of this[...]

magicol or 330 - Base Engine Ser vice Manual 12-3 Wiring Diag rams and Signal In formation Master W iring Diagram 78B 78A 77 F 18 Controller Fan 317 310 314 11 Operational Panel Controller PWB BD13 165 161 17 166 Top Exit Sensor Exit Chute Switch 167 163 Full Stack Sensor 111 19 Fuser Fan BD12 102 19 103 Size Switch Assembly Feed Solenoid BD9 107 2[...]

12-4 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD1 MCU PWB ↔ L VPS & RO S Ass embl y ↔ Fuser Assembly ↔ V arious Interlock Switches RS1401XB[...]

magicol or 330 - Base Engine Ser vice Manual 12-5 Wiring Diag rams and Signal In formation BD1 MCU PWB ↔ L VPS & RO S Ass embl y ↔ Fuser Assembly ↔ V arious Interlock Switches The following table s hows the signa l names for this BD: Signal N ame Descriptio n HEA TER ON (L) 5VDC Switches Heat Rods. Low=O n. High=O ff SOS Star t of Scan si[...]

12-6 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD2 MCU PWB ↔ ADC Sensor ↔ Erase Lamp ↔ W aste T oner Sens or ↔ CRUM RS1402XC[...]

magicol or 330 - Base Engine Ser vice Manual 12-7 Wiring Diag rams and Signal In formation BD2 MCU PWB ↔ ADC Sensor ↔ Erase Lamp ↔ W aste T oner Sens or ↔ CRUM The following table s hows the signa l names for this BD: Signal N ame Descriptio n LED ON (L) 5VDC Switches the ADC LED. Low=On. High=Off ADC SIG Analog s ignal from the ADC Sensor [...]

12-8 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD3 L VPS & MCU PWB ↔ HVPS ↔ Xerog raphic Components RS14 03XB RS1403XB[...]

magicol or 330 - Base Engine Ser vice Manual 12-9 Wiring Diag rams and Signal In formation BD3 L VPS & MCU PWB ↔ HVPS ↔ Xer ographic Comp onents The following table s hows the signa l names for this BD: Signal N ame Descriptio n DTS CONT Analo g c ontrol signa l for the D TS DTS ON (L) 24 VDC Switches the Detack Saw voltage 2BTR M ONI Analo[...]

12-10 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD4 MCU PWB ↔ Used Cartridge Sens o r ↔ Cartridge S ensor ↔ Rotary Sensor ↔ Developer Clutch ↔ Devel- oper Fan ↔ Disp ense M otor RS1404XB RS1404XB[...]

magicol or 330 - Base Engine Ser vice Manual 12-11 Wiring Diag rams and Signal In formation BD4 MCU PWB ↔ Us ed Cartridge Sensor ↔ Cartridge Sensor ↔ Rotary Sensor ↔ Developer Clutch ↔ Devel- oper Fan ↔ Disp ense M otor The following table s hows the signa l names for this BD: Signal N ame Descriptio n USED CARTRIDGE SENSED (H) 5 VDC Mo[...]

12-12 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD5 MCU PWB & L V PS ↔ Rotary Mo tor PWB ↔ Rota ry Motor RS1405XB[...]

magicol or 330 - Base Engine Ser vice Manual 12-13 Wiring Diag rams and Signal In formation BD5 MCU PWB & L V PS ↔ Rotary Mo tor PWB ↔ Rota ry Motor The following table s hows the signa l names for this BD: Signal N ame Descriptio n ROT ARY MOTOR ON (L) 5VDC Switches the Rotary Motor . Low=On. High=Off ROT ARY MOT OR HOLD (L) 5VDC Controls [...]

12-14 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD6 MCU PWB ↔ BTR Ca m Solenoid ↔ TR 0 Sensor ↔ Paper Handlin g Motor Assembly ↔ Process Motor Assembl y RS1406 XB RS1406XB[...]

magicol or 330 - Base Engine Ser vice Manual 12-15 Wiring Diag rams and Signal In formation BD6 MCU PWB ↔ BTR Ca m Solenoid ↔ TR 0 Sensor ↔ Paper Handlin g Motor Assembly ↔ Process Motor Assembl y The following table s hows the signa l names for this BD: Signal N ame Descriptio n BTR CAM SOLENOID ON (L) 24VDC Swit ches the BTR Cam Solenoid.[...]

12-16 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD7 MCU PWB ↔ LV P S ↔ Fuser Assembly ↔ O il Ro ll Assembly RS1407 XB RS1407XB[...]

magicol or 330 - Base Engine Ser vice Manual 12-17 Wiring Diag rams and Signal In formation BD7 MCU PWB ↔ LV P S ↔ Fuser Assembly ↔ O il Roll Assembly The following table s hows the signa l names for this BD: Signal N ame Descriptio n AC L AC Hot for the Heat Rods AC N AC Neutral for the Heat Rod s TEMP Analog s ignal from the Fu ser T empera[...]

12-18 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD8 MCU PWB ↔ Fuser T ray Assemb ly ↔ Environment Sensor RS1408XB RS1408XB[...]

magicol or 330 - Base Engine Ser vice Manual 12-19 Wiring Diag rams and Signal In formation BD8 MCU PWB ↔ Fuser T ray Assemb ly ↔ Environment Sensor The following table s hows the signa l names for this BD: Signal N ame Descriptio n OIL CAM SOLENOID ON (L) 24VDC Swi t c hes the Oil Cam Solenoid. Low=On. High=Off CLEANER CAM SOLENOID ON (L) 24VD[...]

12-20 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD9 MCU PWB ↔ Si ze Switch Assembly ↔ Feed Solenoid ↔ No Paper Sensor ↔ Low Paper Sens or RS1409XB[...]

magicol or 330 - Base Engine Ser vice Manual 12-21 Wiring Diag rams and Signal In formation BD9 MCU PWB ↔ Si ze Switch Assembly ↔ Feed Solenoid ↔ No Paper Sensor ↔ Low Paper Sens or The following table s hows the signa l names for this BD: Signal N ame Descriptio n [1] SIZE SWITCH Analog s i gn al from the T ray 1 Size Se nsor . [1] FEED SO[...]

12-22 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD10 MC U PWB ↔ Main P/H Assembly RS1410X C RS1410XC[...]

magicol or 330 - Base Engine Ser vice Manual 12-23 Wiring Diag rams and Signal In formation BD10 MC U PWB ↔ Main P/H Assembly The following table s hows the signa l names for this BD: Signal N ame Descriptio n REGISTRA TION P APER SENSED (L) 5VDC Monitors paper at the Registration Sens or . Low=Paper prese nt. High =Paper not p resent PRE-REGISTR[...]

12-24 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD1 1 MCU PWB ↔ Main Pap er H andling Assembly ↔ MSI Ass embly RS141 1XC RS1411XC[...]

magicol or 330 - Base Engine Ser vice Manual 12-25 Wiring Diag rams and Signal In formation BD1 1 MCU PWB ↔ Main Pap er H andling Assembly ↔ MSI Ass embly The following table s hows the signa l names for this BD: Signal N ame Descriptio n MSI EDGE P APER SENSED (L) 5VDC Monitors p aper in the M SI . Low=Paper present. High=Paper not presen t MS[...]

12-26 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD12 MC U PWB ↔ T op Exit Sens or ↔ Exit Chute Switch ↔ Full Stack Sensor ↔ Fuser Fan RS1412XB[...]

magicol or 330 - Base Engine Ser vice Manual 12-27 Wiring Diag rams and Signal In formation BD12 MC U PWB ↔ T op E xit Sensor ↔ Exit Chute Switch ↔ Full Stack Sensor ↔ Fuser Fan The following table s hows the signa l names for this BD: Signal N ame Descriptio n TO P EXIT P APER SENSED (L) 5VDC M onitors paper at the T op Exit Se nsor . Low=[...]

12-28 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation BD13 MC U PWB ↔ Contr o ller PWB ↔ Ope ration Panel ↔ Co n t roller Fan RS1413XB[...]

magicol or 330 - Base Engine Ser vice Manual 12-29 Wiring Diag rams and Signal In formation BD13 MC U PWB ↔ Contr o ller PWB ↔ Ope ration Panel ↔ Co n t roller Fan The following table s hows the signa l names for this BD: Signal N ame Descriptio n TEST PRINT O N (L) 5VDC Signals the MCU PWB to gen erate a T est Print. Lo w=Generate a T est Pr[...]

12-30 m agicolor 3 30 - Base Eng ine Service Manual Wiring Diagrams and Signal Infor mation Blank Pa ge[...]

magicol or 330 - Base Engine Ser vice Manual 13-1 Printer Specifications Section 13 - Printer Specifi cations Contents General S pecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3 Speeds f or Continuous Printing After the First Sheet Out . . . . . . . . . . . . . [...]

13- 2 magi color 330 - Base E ngine Servi ce Manual Printer Specifications General S p eci f ic ations Category Specification Standard co nfiguration Print En gine with Upper T r ay (250 sheet), MS I (150 sheet), and Face Up T ray Printing method Xe rography with two transf er pr ocesses Exposur e method Data modulated (of f/on) laser b eam scannin[...]

magicol or 330 - Base Engine Ser vice Manual 13-3 Printer Specifications General S pecifications continued Category Specification Size and we ight of ba se engine with the MSI T ray retracted. Not incl uding the Xer ographic Cartridg e, W aste T oner Box, T oner Cartridges, Oil Roll Controlle r PWB. Heig ht: 490m m ±1% W idth: 728m m ±1% Depth : [...]

13- 4 magi color 330 - Base E ngine Servi ce Manual Printer Specifications General S pecifications continued Category Specification Maximum paper t r ay capacity Upper T ray: 250 sheets stan dard paper (28mm maximum s t ack hei ght). Oversize T ray: 250 s heets standard pap er (28mm maximum stack height ). MSI: 150 s heets standard paper (1 6mm max[...]

magicol or 330 - Base Engine Ser vice Manual 13-5 Printer Specifications Speeds for Continuous Printing After the First Shee t O ut Different pri nt media have di f f erent fusing requi rements. T o en sure the tha t transferred tone r image is per - manent ly boned to a spec ific media, printe r logic adjusts p aper path spe ed to either slow d ow[...]

13- 6 magi color 330 - Base E ngine Servi ce Manual Printer Specifications Image Registration and Reproduction T olerances Category T olerance range Lead edge regis tration Less than ±2.0 mm Side edge re gistration Less than ± 2.5 mm Skew (271 mm d istance) Less than ± 2.0 mm Orthogonality (195 mm distance) Less than ±1.3 mm Parallelism (390 mm[...]

magicol or 330 - Base Engine Ser vice Manual 13-7 Printer Specifications Paper Input Devices Optional Large Capacity Input Fee der - Opt1 T ray , Opt2 T ray , and Opt3 T ray Optional feeder for the Qm s Magicolor 330 laser pri nter . Op tional Tr ays 2, 3, a nd 4 can each ho ld up to 250 sheet s of B5 to A3, Executive, Le tter , and Legal paper . M[...]

13- 8 QMS Magicolor 3 30 Laser Pr inter - Base E ngine T echnical Manual QMS Technical services Release Version 11-98 Printer Specifications[...]