Monessen Hearth 7000 Series manual

7000 SERIES SUPER B-VENT GAS FIREPLACE INSTALLATION AND OPERATING INSTRUCTIONS MODELS: 724BV(4536,5142)(N,P)(V,E)B DUE TO HIGH TEMPE RATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FUR NITURE AND DRAPERIES. CHILDREN AN D A DULT S SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURN S [...]

T T A A B B L L E E O O F F C C O O N N T T E E N N T T S S 1 IMPORTANT SAFET Y INFORMATION : .................................................................................................. ............ 2 PRODUCT SPECIFI CATI ONS : ........................................................................................................ ..........[...]

I I M M P P O O R R T T A A N N T T S S A A F F E E T T Y Y I I N N F F O O R R M M A A T T I I O O N N 2 IMPORTANT SAFETY INFO RMATION: INSTALLER: Please leave these ins tructions with the owner. OWNER: Please re ad and retains these instructions for future reference. IMPORTANT: Read these instructions carefully before installing or tryi ng to ope[...]

P P R R O O D D U U C C T T S S P P E E C C I I F F I I C C A A T T I I O O N N S S / / L L I I S S T T I I N N G G & & C C O O D D E E A A P P P P R R O O V V A A L L 3 PRODUCT SPECIFICATIONS : Gas Pressure (Inches W.C.) Models Number Gas Type Control Type Max Btu Max Min Manifold 724BV4536NV Natural Gas Milli-volt 50000 10.5 4.0 3.5 724BV[...]

P P R R E E - - I I N N S S T T A A L L L L A A T T I I O O N N I I N N F F O O R R M M A A T T I I O O N N 4 PRE-INSTALLATION INFORMATION: Before You Start: Read this homeowner manual thorough ly and follow all inst ructions carefully. Inspect all co ntents for shipping damage and im mediately i nform your dealer if any dam age is found. Do not in[...]

P P R R E E - - I I N N S S T T A A L L L L A A T T I I O O N N I I N N F F O O R R M M A A T T I I O O N N 5 Figure 1: Fireplace Dimensions[...]

P P R R E E - - I I N N S S T T A A L L L L A A T T I I O O N N I I N N F F O O R R M M A A T T I I O O N N 6 Figure 2: Fireplace Locations and Minimum Clearances Requirements CAUTION: Measure firepla ce dimensi ons and verify framing meth ods & w all covering details before framing cons truction begins .[...]

P P R R E E - - I I N N S S T T A A L L L L A A T T I I O O N N I I N N F F O O R R M M A A T T I I O O N N 7 Figure 3: Wall & Ceiling Minimum Clearances Wall and Ceiling Clearance Requirements: Ensure that minim um clearances shown in Figure 3 are m ain tained. Left and right clea rances are determined when facing the front of the appliance. F[...]

P P R R E E - - I I N N S S T T A A L L L L A A T T I I O O N N I I N N F F O O R R M M A A T T I I O O N N 8 Mantel Clearances: If a combustible mantel is installed, it must meet the clearance requirements detailed in Figure 4. Figure 4: Mantel Clearance Floor Clearances: The fireplace may be installed on a flat, hard combustible su rface (i.e. fl[...]

P P R R E E - - I I N N S S T T A A L L L L A A T T I I O O N N I I N N F F O O R R M M A A T T I I O O N N 9 CAUTION Measure fireplace dimensions and verify framing me thods & wall covering details before fr aming construction b egins. Finishing Material: NOTE Any remote wiring (i.e. rem ote control, wall switch or 120 volt wiring) mus t be do[...]

V V E E N N T T I I N N S S T T A A L L L L A A T T I I O O N N 10 VENT INSTALLATION: WARNING The following venting instruct ions are provided as a general guideline. Always check with pipe m anufacturer for venting requirements. Positioning The Fireplace: NOTE The fireplace must be installed giving full considerat ion to the clearance and height r[...]

V V E E N N T T I I N N S S T T A A L L L L A A T T I I O O N N 11 WARNING Never use more than two (2 ) 45 degree elbows. When using adjust able elbows, ne ver exceed 45 degrees. Vertical V enting with Tw o (2) 45 Degree Elbow: Figure 7: Horizontal Venting with Two (2) 45 Degree El bow INSTALLING VENT COMPONENTS Before You Start: Plan your installa[...]

V V E E N N T T I I N N S S T T A A L L L L A A T T I I O O N N 12 Figure 8: Installing Pipe Supports WARNING Always maintain minimum clearances around vent system s. The minimum clearances to combusti bles is 1” around vent pipe. For ceiling firestops and vertical sections of vent pipe a 1-inch minimum clearance all around the pipe mus t be main[...]

V V E E N N T T I I N N S S T T A A L L L L A A T T I I O O N N 13 Figure 9: Ceiling Firestop L ocation Vent Termination: For Vertical Termination ` Figure 10: Minimum Vent Height for Various Roof Pitches WARNING Major building codes specify a minimum ven t height above the rooftop depe nding on the pitch of the roof. Refer to the abo ve figure for[...]

V V E E N N T T I I N N S S T T A A L L L L A A T T I I O O N N 14 NOTE When working on the roof, cover the opening of the in stalled vent pipes below to prevent debris falling in. To Locate and install Vertical Termination • Locate and mark the vent center point on the un derside of the roof, and drive a nail through th e center point. • The s[...]

G G A A S S L L I I N N E E A A N N D D E E L L E E C C T T R R I I C C A A L L I I N N S S T T A A L L L L A A T T I I O O N N 15 GAS LINE AND ELECTRICAL Gas Line In stallation : NOTE Plumbing connections should only be performed by a qu alified, licensed plumber. Main gas supply must be off when plumbing gas line to fi replace or performing servi[...]

G G A A S S L L I I N N E E A A N N D D E E L L E E C C T T R R I I C C A A L L I I N N S S T T A A L L L L A A T T I I O O N N 16 Figure 12: Gas Pressure Check at Gas Valve Electrical Wiring: Standing Pilot Ignition Wiring-Millivolt Control: WARNING Do not connect 110-120 VAC to the Remote Wall Switch, DC Remote Contro l or the Millivolt Control V[...]

G G A A S S L L I I N N E E A A N N D D E E L L E E C C T T R R I I C C A A L L I I N N S S T T A A L L L L A A T T I I O O N N 17 Figure 13: Wiring Diagram for Standing Pilot - Millivolt System Optional DC Remote Systems These instructions supersede the section entitled “Hearth Mount” in th e Milliv olt hand held remote instructions supplied w[...]

G G A A S S L L I I N N E E A A N N D D E E L L E E C C T T R R I I C C A A L L I I N N S S T T A A L L L L A A T T I I O O N N 18 Pilot must be lit and the valve control knob turned to the “ON” position . Meter lead s must be con nected to the TP and the TH/TP terminals on the control valve. • Turn RS-ON-OFF switch to the “ON” position. [...]

G G A A S S L L I I N N E E A A N N D D E E L L E E C C T T R R I I C C A A L L I I N N S S T T A A L L L L A A T T I I O O N N 19 Optional DC Remote Systems These instructions supersede the section entitled “Hearth Mount” in th e Milliv olt hand held remote instructions supplied with the remote. NOTE Remote receiver must be mounted outside the[...]

F F I I N N A A L L I I N N S S T T A A L L L L A A T T I I O O N N 20 FINAL INSTALLATION Wall Finishing: Definitions: Combustible Materia ls - Materials made of or surfaced with wood, compressed paper, plant fibers, or other materials t hat are capable of b eing ignite d and bur n ed. Such materials are consi dered combustible even though flamepro[...]

F F I I N N A A L L I I N N S S T T A A L L L L A A T T I I O O N N 21 Log Placement for fiber VDY24/18D3R: Step 1: Line up pins on botto m of Rear Log #1 with pi ns on grate bar and place on grate. Step 2: Place Front Left Log #2 on left front of grate bar li ning up cutout i n bottom of l og with grate bar. Step 3: Place Front Right Log #3 on rig[...]

F F I I N N A A L L I I N N S S T T A A L L L L A A T T I I O O N N 22 Glass Bi-Fold Door Instal lation: WARNING Glass doors must be ins talled on all Propane/LPG units and operated in the closed position to eliminate a ny potential for soot spillage into the roo m. When installin g a natura l gas unit with glass door option, the unit must be opera[...]

F F I I N N A A L L I I N N S S T T A A L L L L A A T T I I O O N N 23 Damper operation: NOTE For Massachusetts residents onl y: Installation of this vented ga s fireplace in the Commonwealth of Massachusetts requires the damper to be permanently r emoved or welded into the fully open position. In addition, a natur ally vented gas fireplace ma y no[...]

O O P P E E R R A A T T I I N N G G I I N N S S T T R R U U C C T T I I O O N N S S 24 Before Lighting the Fireplace: • Read the IMPORT A NT SA FE TY I N FORMA TIO N section at the be ginning of this home owner manual . • Before lighting, check the fireplace for possi ble gas leaks. • Before lighting, check for possible obstru ctions that cou[...]

O O P P E E R R A A T T I I N N G G I I N N S S T T R R U U C C T T I I O O N N S S 25 Pilot LIGHTING INSTRUCTIONS MILLIVOLT CONTROL 8. With the control knob pushed in, push in and release the piezo ignitor button to light the pilot. 9. Continue pushing the control knob in for a further 60 seconds to prevent the flame detector fr om shutting off th[...]

O O P P E E R R A A T T I I N N G G I I N N S S T T R R U U C C T T I I O O N N S S 26 FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If y ou do not follo w these Instructions exactly, a fire or explosion may result causing property dam a ge, personal injury or loss of life. 5. Wait five (5) minutes to clear out any gas. Than smell for gas, includin[...]

M M A A I I N N T T E E N N A A N N C C E E 27 MAINTENANCE WARNING Turn off gas before servicing fireplace. It is recommend ed that a qualified service technician perform these check-ups at the be ginning of eac h heating se ason. The appliance area must be kept clear and free from combustible materials, gas oline and other flammable vapors and liq[...]

M M A A I I N N T T E E N N A A N N C C E E 28 Vent System: The fireplace and venting syst em should be inspected befo re initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure prop er[...]

P P A A R R T T S S L L I I S S T T / / I I L L L L U U S S T T R R A A T T I I O O N N S S 29 PARTS LIST / ILLUSTRATION B Firebox Comp onent s: St andard and Accessories Item Description Qty 4536 5142 1 Hi Temperatur e limit swi tch 1 41D0202 41D0202 2 Firebrick walls (weathered) 1 FB4536W9 FB5142W9 2a Firebrick center 36” 1 41D2011 - 2b Firebri[...]

P P A A R R T T S S L L I I S S T T / / I I L L L L U U S S T T R R A A T T I I O O N N S S 30 Engine Components: Standing Pilot – Millivolt Control Item Description Qty 4536NV 4536 PV 5142NV 5142PV 1 Gas Valve Assembly 1 26D0506 26D 0507 26D050 6 26D0507 2 Pilot Assembl y 1 41D0327 41D0328 41D 0327 41D03 28 3 Burner Tube 1 41D0031K 41D 0031K 41D[...]

31 Electronic Ignition Control Item Description Qty 4536NE 4536PE 5142NE 5142PE 1 Gas Valve Assembly 1 37D0016 37D 0017 37D001 6 37D0017 2 Pilot Assembl y 1 54D2004 54D2005 54D 2004 54D20 05 3 Burner Tube 1 41D0031K 41D 0031K 41D003 1K 41D0031K 4 Flexhose w ith Shutoff Valve 1 23D6046 23D6046 23D6046 2 3D6046 5 Rocker Switch 1 41D0048 41D0048 41D00[...]

32 TROUBLESHOOTING STANDING PILOT - MILLIVOLT SYMPTOM POSSIBLE CAUSE REMEDY 1. Spark ignitor will not light pilot after repeated trigge ring of piezo. A. Wire disconnected. Open door and ch eck to make sure wire is conn ected to ignitor. B. Defective ignitor. Check for spark at electrode and pilot. If no spar k and electrode wire is properly c o nn[...]

33 ELECTRONIC IGNITION[...]

34 GENERAL TROUBLESHOOTING: 1. Glass Soots A. Flame im pingem ent on logs Install log set per the instruction s Inspect the injector an d air intake area. Make sure this area does not have any bl ocka ge f rom debris and clean. Check gas su pply 2. Poor draft due to venting A. Too m uch offset. Reduce offset and/or raise term ination. B. Too many e[...]

35 LIMITED LIFETIME WARRANTY POLICY Lifetime Warranty The followin g component s are warranted for life to the original owne r, subject to proof of purc hase: Firebo x, Combustion Cham ber, Heat Exchanger, Grate, Stainless Steel Burne rs, and Vented Fiber Ceramic and Refract ory Logs. Basic Warranty Monessen Hea rth System s (MHS) warra nts the com[...]