Multiquip DCA-150SSKII manual

© COPYRIGHT 2000, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL Re vision #2 (05/08/01) MUL TIQUIP INC. P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP AR TMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.co[...]

P A GE 2 —DCA-150SSKII— P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER VICE DEP AR TMENT 800/835-2551 or 310/537-3700 F AX: 310/638-8046 W ARRANTY DEP AR TMENT 800/8[...]

P A GE 4 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) T ABLE OF CONTENTS Here's How T o Get Help ........................................... 3 T a ble Of Contents .................................................... 4 P ar ts Ordering Procedures ...................................... 5 Rules For Safe Operation ...[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 5 P AR TS ORDERING PROCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ PS Third Day Ser vice at one-half of actual freight cost No other allow ances on[...]

P A GE 6 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) RULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . Allow these par ts to cool before servicing engine or generator . ■ The engine of this generator requires an adequate free flo w of cooling air . Ne v er operate the gener a[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 7 R ULES FOR SAFE OPERA TION ■ DO NO T touch output ter minals dur ing operation. This is extremely dangerous when your hands are wet. Always stop the machine when contact with the output terminals is required. CAUTION : ■ Backfeed to a utility system can cause electrocu[...]

P A GE 8 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) ■ NEVER Run engine without an air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ Always be sure the operato[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 9 R ULES FOR SAFE OPERA TION T ranspor ting ■ Alwa ys shutdown engine bef ore transpor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or bad roads. ■ Alwa ys tie-down the gener ator during transpor tation b y [...]

P A GE 10 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — T O WING Figure 1. Generator with T railer T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure that the trailer that suppor ts the generator and the towing v ehicle are in good operating con[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 11 Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf ormation. The ser vice and main- tenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will e[...]

P A GE 12 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S 5 1 - 0 1 - R L R T , 5 1 A C D , 2 1 - G L T 0 0 3 - W L T O NO NS B L 0 0 9 1"[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 5 1 - 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X " [...]

P A GE 14 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — TRAILER BRAKING SYSTEM Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brak e shoes and drums to seat proper ly . After the first 200 mile interval, inspect the brake[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 15 DCA-150SSKII — TRAILER BRAKING SYSTEM Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as elect[...]

P A GE 16 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. CAUTION: DO NO T attempt to repair or modify [...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SHAC KL E BO LT[...]

P A GE 18 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) NO TE: LIGHTS ARE ORIENTED FR OM THE DRIVER ’ S SEA T DCA-150SSKII — TRAILER WIRING DIA GRAMS Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B t n e t t i m r e t n I r o s e k a r B o N? s e r i w n e k o r b r o s t i u c r i c n e p o y n A. t c e r r o c d n a d n i F ? s[...]

P A GE 20 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) g n i t o o h s e l b u o r T e k a r B c i l u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N? d e k n i k r o n e k o r b e n i l e k a r B. e c a l p e r r o r i a p e R o t l l u P s e k a r B r o s e k a r B k a[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 21 Machine Safety Decals The DCA-150SSKII generator is equipped with a n umber of safety decals . These decals are provided f or operator saf ety and maintenance inf or mation. The illustration belo w and on the preceding page shows these decals as the y appear on the machi[...]

P A GE 22 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — OPERA TION AND SAFETY DECALS Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 23 DCA-150SSKII — SPECIFICA TIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o MI I K S S 0 5 1 - A C D e p y T e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e[...]

P A GE 24 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) Engine The DCA-150SSKII is powered by a 4-cycle water cooled, turbocharged K OMA TSU Model S6D108E-2 diesel engine . This engine is designed to meet every performance requirement f or the generator . Ref erence T ab le 1, page 13 for engine specifications. In k eep[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 25 NO TE P A GE[...]

P A GE 26 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — MAJOR COMPONENTS Figure 6. Major Components Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 27 DCA-150SSKII — DIMENSIONS (T OP , SIDE, AND REAR) Figure 7. Dimensions Table of Contents[...]

P A GE 28 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — CONTR OL P ANEL Figure 8. Control Panel Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 29 DCA-150SSKII — CONTR OL P ANEL The definitions below describe the controls and functions of the DCA-150SSKII " Control Panel "(Figure 8). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Nor mally 60 Hz ±1 Hz . 2. A C Ammeter – Indicat[...]

P A GE 30 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — ENGINE OPERA TING P ANEL Figure 10. Engine Operating Panel Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 31 The definitions below describe the controls and functions of the DCA-150SSKII " Engine Operating Panel "(Figure 10). 1. T achometer – Indicates engine speed in RPM ’ s f or 60 Hz operation. This meter should indicate 1800 RPM ’ s when the rated load is ap[...]

P A GE 32 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) Circuit Breakers T o protect the generator from an o v er load, a 3-pole , 400 amp , main circuit breaker is provided to protect the UNV output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI recep[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 33 Legs O and Ground are considered Bonded Grounds. NO TE FIGURE 14. Output T erminal P anel DCA-150SSKII — OUTPUT TERMINAL P ANEL O VER VIEW Table of Contents[...]

P A GE 34 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) E L B A L I A V A S E G A T L O V . 8 E L B A T L E D O Ml l K S S 0 5 1 A C D E G A T L O V E S A H P 3 ) E L B A H C T I W S ( T L O V 8 0 2T L O V 0 2 2T L O V 0 4 2T L O V 6 1 4T L O V 0 4 4T L O V 0 8 4 E S A H P E L G N I S ) E L B A H C T I W S ( T L O V 0 2[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 35 How to read the output terminal guages. The guages and knobs on the control panel DO NO T effect the generator output in an y f ashion. They are there to simply help the operator observe how much power is being supplied produced at the UVWO legs. When the voltage selecto[...]

P A GE 36 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) 240/12 0V Hard Wire Hookup The output terminal panel, when suppling single phase 120 volts, will provide three legs available with 333.3 amps each on three diff erent circuits. (See Figure 21 below .) The v oltage selector switch must be set at the single phase 240[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 37 V oltage Selector Switch- 3 Phase 480/277V P osition The following are additional voltages available when the voltage selector switch is in the 3 phase 480/277V position. (See figure 24 below .) 3 Phase, 480V , 440V , or 416 V olt The following connection, with the volta[...]

P A GE 38 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) V oltage Selector Switch- 3 Phase 240/139V P osition The following are additional voltages available when the voltage selector switch is in the 3 phase 240/139V position. (See Figure 29 belo w .) 3 Phase, 240V , 220V , or 208 V olt The following connection, with th[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 39 V oltage Selector Switch- Single Phase 240/120V P osition The following are additional voltages available when the voltage selector switch is in the single phase 240/120V position. (See Figure 34 belo w .) Single Phase, 240 V olt The following connection, with the voltag[...]

P A GE 40 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level ground so it cannot slide or shift around. Also install the generator so the exhaust will not be discharged in[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 41 Figure 38. T ypical Generator Grounding Application DCA-150SSKII — INST ALLA TION CAUTION : Always check Local, State, and Federal laws before grounding generator set. Table of Contents[...]

P A GE 42 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) General Inspection Prior to Operation The DCA-150SSKII generator has been thoroughly inspected and accepted prior to shipment from the factor y . How e ver , be sure to check f or damaged par ts or components, or loose nuts and bolts, which could have occurred in t[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the w a y , b ut without being screw into the filler hole, verify that the oil level is maintain[...]

P A GE 44 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — PRE-SETUP Day-to-day addition of coolant is done from the Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remov e the radiator cap until the unit has completely cooled. See T able 13. f or[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 45 DCA-150SSKII — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cables (Figure 41) are properly connected to the batter y ter minals as shown belo w . The RED cab le is connected to the positiv e ter minal of the batter y , and the BLA CK cable is co[...]

P A GE 46 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 47 WARNING: Before Starting Engine 1. Check the lubr icating oil le v el pr ior to star ting the engine. Mak e sure the generator is le v el. The oil le vel must be maintained between two notches on the dipstick. 2 . When there is not enough lubricating oil, fill the crankc[...]

P A GE 48 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) 4. Close all engine enclosure doors (Figure 45). Figure 45. Engine Enclosure Doors Figure 48. Off/Manual/Auto Switch (Manual) 7. After engine star ts, v erify that the " Engine Running " status LED (Figure 49) on the Microprocessor Engine Control Module ([...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 49 Figure 59. Engine T achometer DCA-150SSKII — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) 11 . The generator's frequency meter (Figure 53) displays the 60 cycle output frequency in HERTZ . Figure 54. V oltage Meter (V olts) 12 . The generator's voltage meter ([...]

P A GE 50 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) Before connecting this generator to any b uilding ’ s electr ical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch. CAUTION: Star ting the generator in the " AU TO &qu[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 51 DCA-150SSKII — GENERA T OR SHUT -DO WN PR OCEDURE Figure 65. Off/Manual Auto Switch (OFF) Engine Shutdown T o shut-do wn the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit break ers to the "OFF position" 2 . T ur n the[...]

P A GE 52 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — MAINTENANCE Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water . Remov e dust or water in the strainer cap and wash it in diesel. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 53 DCA-150SSKII — MAINTENANCE . 6 1 E L B A T E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k [...]

P A GE 54 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine T roubleshooting (T able 17). If the prob[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 55 DCA-150SSKII — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 7 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t o n s i n o i t u l o v e r e n i g n E . h t o o m s ? y t r i d r o d e g g o l c r[...]

P A GE 56 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine and Radiator T roubleshooting (T ab le 18) and the MPEC T roub leshooting (T able 19)[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 57 DCA-150SSKII — TR OUBLESHOO TING (MPEC) G N I T O O H S E L B U O R T C E P M . 9 1 E L B A T n o t p m y Se s u a C e l b i s s o Pn o i t u l o S e r u s s e r p l i o w o L . n o s i t h g i l ? l e v e l l i o w o L. l e v e l l i o l l i F ? e r u l i a f t i n u [...]

P A GE 58 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) NOTE If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers-Where indicated, this [...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 59 DCA-150SSKII W/K OMA TSU S6D108E-2 ENGINE 1 to 5 Units Qty . P/N Description 1 ......... 0601807346 ......... CIRCUIT BREAKER 1 ......... 0601840073 ......... RHEOST A T (V OL T A GE REGULAR) 1 ......... 0601840121 ......... KNOB FOR RHEOST A T 2 ......... 0601812598 ...[...]

P A GE 60 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) GENERA T OR ASSY . DCA-150SSKII — GENERA T OR ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 61 DCA-150SSKII — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8151000312 ROT OR ASSY ................................ 1 .......... INCLUDE ITEMS W/* 1-1* FIELD ASSY 1 1-2* 8131070013 F A N 1 1-3* 012010030 HEX HEAD BOL T ............[...]

P A GE 62 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — CONTR OL BO X ASSY . CONTROL BO X ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 63 DCA-150SSKII — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0214001202 CONTROL BO X 1 2 0601801148 CURRENT TRANSFORMER ........ 2 ........ CT -3.5MR300/SA 3 0027104010 MACHINE SCREW 4 4 0601820851 O VER CURRENT RELA Y .........[...]

P A GE 64 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — CONTR OL BO X ASSY . CONTROL BO X ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 65 DCA-150SSKII — CONTR OL BO X ASSY . 3 1 C0224001403 CONTROL P ANEL 1 3 2 0605011211 P I N 2 3 3 0601800487 FREQUENCY METER ............................... 1 ............ TRC- 65CF 220V 45 ~65HZ 3 4 0601808901 A C AMMETER ........................................... 1 ..[...]

P A GE 66 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 67 DCA-150SSKII — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0924200084 ENGINE .......................................... 1 ...... K OMA TSU S6D 108E - 2 INCLUDE ITEMS W/* 1-1* 6001816740 ELEMENT , AIR CLEAN[...]

P A GE 68 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 69 DCA-150SSKII — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . (CONT) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0605515074 HOSE BAND 2 3 2 08020810030 RESER VE T ANK ........................... 1 ........ REPLACES 0802081003 3 3 0802010900 C AP , RES[...]

P A GE 70 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — ENGINE OPERA TING P A NEL ASSY . ENGINE OPERA TING P ANEL ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 71 DCA-150SSKII — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0352100803 OPERA TING P ANEL 1 2 0017106016 HEX HEAD BOL T 4 3 0207006000 H EX N U T 1 4 0602120558 METER P ANEL ASS ’ Y ................... 1[...]

P A GE 72 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — ENGINE OPERA TING P A NEL ASSY . ENGINE OPERA TING P ANEL ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 73 ENGINE OPERA TING P ANEL ASSY .(CONT) NO . P AR T NO . P AR T NAME QTY . REMARKS 2 7 8131860303 SET BOARD , OUTPUT TERM. 1 2 8 0801830304 OUTPUT TERMINAL 5 2 9 0801830804 HEX HEAD BOL T 5 3 0 0039316000 H E X NU T 1 0 3 1 0040016000 LOCK W ASHER 1 5 3 2 0041416000 PLAIN [...]

P A GE 74 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — B A TTER Y ASSY . BA TTER Y ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 75 DCA-150SSKII — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0168511551 BA TTER Y ....................................... 2 ...... 115F51 2 0805000804 BA TTER Y SHEET 2 3 0805000904 BA TTER Y BAND 2 4 0805002904 BA TTER Y BOL T 4 5 003[...]

P A GE 76 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) MUFFLER ASSY . DCA-150SSKII — MUFFLER ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 77 DCA-150SSKII — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0331100302 MUFFLER 1 2 0017110025 HEX HEAD BOL T 4 3 C0334000003 EXHA UST PIPE 1 4 6150115751 G A S K E T ........................................ 1 ...... REPLACES 0602320142 5 [...]

P A GE 78 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) FUEL T ANK ASSY . DCA-150SSKII — FUEL T ANK ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 79 DCA-150SSKII — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0364001003 FUEL T ANK .................................... 1 ...... INCLUDE ITEMS W/* 1-1* 0605505030 CAP FUEL T ANK ............................ 1 ...... REPLACES 06055050[...]

P A GE 80 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) ADD THE FOLLOWING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLO W 7 -CA T O GOLD 8 -RED THE SERIAL NUMBER MA Y BE REQUIRED . DCA-150S[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 81 DCA-150SSKII — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0414001602 BASE 1 2 C0414100004 FLOOR P ANEL 1 3 011008020 HEX, HEAD BOL T ......................... 1 0 ..... REPLACES 0017108020 4 C0424001502 FRONT FRAME 1 C0494101203 LIN[...]

P A GE 82 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) ADD THE FOLLOWING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLO W 7 -CA T O GOLD 8 -RED THE SERIAL NUMBER MA Y BE REQUIRED . DCA-150S[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 83 DCA-150SSKII — ENCLOSURE ASSY . ENCLOSURE ASSY . (CONT) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 2 00377906000 HEX. NUT 1 0 3 3 B9114500104 DOOR POCKET 1 3 4 0207006000 HEX. NUT 4 3 5 M9110100204 HINGE ........................................... 2 ........ REPLACES[...]

P A GE 84 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — RUBBER SEALS ASSY . R UBBER SEALS ASSY . Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 85 DCA-150SSKII — RUBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0228901080 R UBBER SEAL 6 2 0228900840 R UBBER SEAL 4 3 0228900730 R UBBER SEAL 2 4 0228901080 R UBBER SEAL 4 5 0229201200 R UBBER SEAL 4 6 0228800650 R UBBER SEAL 2 7 [...]

P A GE 86 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — NAME PLA TE AND DECALS NAME PLA TE AND DECALS Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 87 DCA-150SSKII — NAME PLA TE AND DECALS NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1- 1 0840624904 D EC A L ; OPERA TING PR OCEDURE .................. 1 ............ S-3035 CONTROL BO X GR OUP 2- 1 0800520100 P L A TE ; O N - O F F ....................[...]

P A GE 88 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) DCA-150SSKII — NAME PLA TE AND DECALS NAME PLA TE AND DECALS Table of Contents[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 89 DCA-150SSKII — NAME PLA TE AND DECALS NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS BA TTER Y GROUP 6- 1 0800689404 DECAL; + ........................................................... 1 ............ S-2090 6- 2 0800689504 DECAL; - .....................[...]

P A GE 90 — DCA-150SSKII — P ARTS AND OPERA TION MANU AL — REV . #2 (05/08/01) P A YMENT TERMS T er ms of pa yment for parts are net 10 days . FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B . point of origin. Multiquip ’ s responsibility ceases when a signe[...]

DCA-150SSKII — PARTS AND OPERATION MANUAL — REV. #1 (05/08/01) — PAGE 91 NO TE P A GE[...]

P ARTS AND OPERA TION MANUAL Manufactured for Multiquip Inc. by DENYO, MANUFACTURING, CO., USA MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, B[...]