Quadra-Fire 7051-158B manual

R www .quadrafi re.com 7051-158B December 6, 201 1 EDGE™ 60 ZERO CLEARANCE PELLET FIREPLACE O-T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US Owner ’ s Manual - Installation and Operation Model: T ested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of any ot[...]

Page 2 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and perfor- mance. This commitment begins with our research of the market, including ‘V oice of the Customer [...]

R December 6, 201 1 7051-158B Page 3 EDGE 60 Pellet Fireplace Congratulations ............................................................... 2 Sample of Safety/Serial Numer Label ............................. 2 Safety Alert Key ............................................................... 3 Limited Warranty ......................................[...]

Page 4 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace[...]

R December 6, 201 1 7051-158B Page 5 EDGE 60 Pellet Fireplace[...]

Page 6 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace A. Appliance Certifi cation C. Glass Specifi cations F . BTU & Effi ciency Specifi cations This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. This appliance is approved for mobile home in[...]

R December 6, 201 1 7051-158B Page 7 EDGE 60 Pellet Fireplace HOT SURF ACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • Do not touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULL Y SUPERVISE children in same room as fi replace. • Alert ch[...]

Page 8 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace A. Fire Safety T o provide reasonable fi re safety , the following should be given serious consideration: • Install at least one smoke detector and CO monitor on each fl oor of your home. • Locate detectors away from the heating appliance and close to the sleeping areas. • Follow[...]

R December 6, 201 1 7051-158B Page 9 EDGE 60 Pellet Fireplace Changing to Different Fuel T ype • Empty the hopper of the previous fuel • Thoroughly vacuum hopper before fi lling with the ne w fuel • Select the appropriate setting on the FUEL SELECTION screen on the thermostat wall control The burn rate, BTU content and heat output will all v[...]

Page 10 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace G. Filling the Hopper with Fuel NOTICE: RAISED PLA TFORM INST ALLA TIONS Consideration must be given for fi lling the hopper with fuel when determining the height of the raised platform. It must not be so high that it interferes with the safety of fi lling the hopper with fuel. 1. Sta[...]

R December 6, 201 1 7051-158B Page 1 1 EDGE 60 Pellet Fireplace 2. Soft Start Cycle (SS-Low / SS-Med) Once the fi re is lit: • The appliance moves into the low soft-start cycle as it continues to build the fi re • More fuel will be added • As the fi re builds, the appliance will change to medium soft-start mode • The heating cycle begins[...]

Page 12 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace J. Fire Characteristics and Flame Height (Feed Rate) Adjustment A properly adjusted fi re will have an active fl ame pattern and the fl ame will rise and fall somewhat. This is normal. • On HIGH setting, the fl ame will extend approximately 203mm out of the fi repot. If it is not[...]

R December 6, 201 1 7051-158B Page 13 EDGE 60 Pellet Fireplace W ARNING! RISK OF FIRE! Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance. • Do NOT store fl ammable materials in the appliance’s vicinity . • Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids t[...]

Page 14 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace CAUTION! SHOCK AND SMOKE HAZARD! • Proper Shutdown Procedure must be followed. • Smoke spillage into room can occur if appliance is not cool before turning off power switch. • Risk of shock if appliance is not turned off before servic- ing appliance. A. Proper Shutdown Procedure ?[...]

R December 6, 201 1 7051-158B Page 15 EDGE 60 Pellet Fireplace D. Accessing Components for Maintenance Pellets Back-Up in Feed Tub e Firepot Overfills Ash Build-Up in Firebox Figure 15.1 If the ash build-up exceeds the half way point in the fi repot before it automatically cleans, then the fi repot is not being cleaned often enough. Another sympt[...]

Page 16 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace 1. Auto-Clean System Inspection & Cleaning • Frequency: Monthly or every ton (aprx. 50 bags) or more frequently depending on the type of fuel • By: Homeowner a. Be sure the wall control screen says OFF , the app liance is allowed to cool and the power switch is in the OFF positi[...]

R December 6, 201 1 7051-158B Page 17 EDGE 60 Pellet Fireplace 4. Cleaning Heat Exchanger , Drop T ube & Exhaust • Frequency: Monthly or every 1 ton of fuel (aprx. 50 bags). • By: Homeowner NOTE: There are heavy duty vacuum cleaners specifi cally designed for solid fuel appliance cleaning. W ARNING! Hopper Fire Risk! For trouble free use o[...]

Page 18 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace 6. Ash Removal from Firebox • Frequency: Weekly or more frequently depending on ash build-up • By: Homeowner Be sure the wall control screen says OFF , the appliance is allowed to cool and power switch is in the OFF position. There must not be any hot ashes in the fi rebox during c[...]

R December 6, 201 1 7051-158B Page 19 EDGE 60 Pellet Fireplace 7. Cleaning the Hopper • Frequency: Monthly or after burning 1 ton of fuel (aprx. 50 bags) or when changing fuel types • By: Homeowner a. Be sure the wall control screen says OFF , the appliance is allowed to cool and the power switch is in the OFF position. b. After burning approxi[...]

Page 20 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace 14. Chimney Inspection and Cleaning.. • Frequency: Prior to each burn season and after pro- longed shut down. • By: Qualifi ed Service T echnician/Homeowner In order to properly clean your chimney you will need the following items. Make sure you have a Correctly sized chimney brush[...]

R December 6, 201 1 7051-158B Page 21 EDGE 60 Pellet Fireplace ISSUES SOLUTIONS 1. Metallic noise 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not af fect the operation or longevity of your appliance. 2. Ash buildup on glass 2. This i[...]

Page 22 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace B. W all Control Error Codes Error Message Possible Cause Corrective Action SNAP DISC TRIPPED Overheat sensor (snap disc) has tripped Convection blower may need cleaning T urn power off to appliance and manually reset snap disc then turn back on. If that doesn’t work, call your dealer[...]

R December 6, 201 1 7051-158B Page 23 EDGE 60 Pellet Fireplace 5 Getting Started Installer ’ s Guide A . Design, Installation & Location Considerations W ARNING! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or su bstitute components. 1. Appliance Location NOTICE: Contact local building or fire off[...]

Page 24 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace E. Checklist to Help Determine Location Description V ent termination location - vertical or horizontal V enting clearances Outside air location (3 options) Electrical connection Location of thermostat wall control Clearance to combustibles Mantel projection fuel loading clearances Side[...]

R December 6, 201 1 7051-158B Page 25 EDGE 60 Pellet Fireplace NOTICE: • Read and understand Sections 6 through 10 for detailed information before installing the fi replace. • Follow all clearances as specifi ed. • The choice of fi nishing material and decorative front must be determined before installation can begin as it will determine t[...]

Page 26 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace W orksheet (Blueprint) that installer fi lls out. 6 Framing Dimensions & Clearances 43-1/2 in (1 105mm) 61-1/2 in (1563mm) 30 in (762mm) Recommended for Service Space 27-1/2 in (699mm) 87 in (2210mm) 61-1/2 in (1563mm) 27-1/2 in (699mm) 30 in (762mm) Recommended for Service Space 3[...]

R December 6, 201 1 7051-158B Page 27 EDGE 60 Pellet Fireplace NOTE • It is necessary to use sealing strips of non-combustible materials between the fi replace hearth and factory-built hearth extension. • The use of a sand-cement grout between the hearth and an on-site constructed hearth extension is also necessary . D. Frame the Fireplace Fig[...]

Page 28 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace E. Construct the Chase Y ou may enclose the vent system in a chase. See Figures 27.1 & 27.2. Figure 27.2 - Chase Assembly • Check local/regional building codes for compliance. • Construct ouside wall of chase as you would the outside walls of the building to prevent cold air dra[...]

R December 6, 201 1 7051-158B Page 29 EDGE 60 Pellet Fireplace F . Finishing Material It is important that the fi nishing material is determined before the appliance is secured to the fl oor . Depending on the fi n- ishing material and installation method, the appliance may need to be positioned further in or out of the wall. There are three way[...]

Page 30 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace G. Front Opening Clearance Drywall Nailing Flange 1-1/4 in (32mm) 3 in (76mm ) 3-1/2 in (89mm) 5-1/2 in (140mm) 6-1/2 in (165mm) 8 in (203mm) 9 in (229mm) 6 in (152mm) 5-1/2 in (140mm) 5 in (127mm) 4-1/2 in (1 14mm) 4 in (102mm) 3-1/2 in (89mm) 1/2 in (13mm) Mantel Leg Masonry Spacer * [...]

R December 6, 201 1 7051-158B Page 31 EDGE 60 Pellet Fireplace Drywall Finishing Material Nailing Flange Mounting Frame Mantel Leg 5-1/4 In (133mm) 7-1/2 In (190mm) 9 in (229mm) 1/2 in (13mm) Opening Clearances for the Studio Front Masonry Spacer * *Note: The Masonry Spacer is used when the finishing material is brick or stone or any material that [...]

Page 32 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace H. Mantel Fuel Loading Clearances Figure 31.1 Drywall Finishing Material Mantel Masonry Spacer 9 in (229mm) 8 in (203mm) 7 in (178mm) 6 in 152mm) 5 in (127mm) 4 in (102mm) 3 in (76mm) 2 in (51mm) 1 in (25mm) 1/2 in (13mm) 24 in (610mm) 1-1/4 in (32mm) 2-1/2 in (64mm) 3-1/2 in (89mm) 4-1[...]

R December 6, 201 1 7051-158B Page 33 EDGE 60 Pellet Fireplace I. Non-Combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - Tile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard T est Method for Behavior of Metals, in a V[...]

Page 34 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace 7 I nstallation of Fireplace Caution! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Position the Fireplace • Place the fi replace on a continuous fl at surface or install on a raised platform. • Follow framin[...]

R December 6, 201 1 7051-158B Page 35 EDGE 60 Pellet Fireplace C. Junction Box & Wiring Diagram 1. There is a 5 screw terminal connection bar that is located in the lower left side of the fi replace above the slide rails. Figure 34.3. 2. Route the 25 foot (7.62m) long white wall control wire that is supplied in the component pack through the r[...]

Page 36 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace E. Thermostat W all Control Installation Consideration should be given to the mounting material when installing the wall control. If mounting the wall control to a sheet rock surface you should use the provided anchors for mounting. If mounting the wall control to a wood surface or an e[...]

R December 6, 201 1 7051-158B Page 37 EDGE 60 Pellet Fireplace Horizontal Installation 1. Remove the fl ue collar and orange gasket from the component pack. Push out the 6 slugs in the gasket. 2. Remove the rear cover plate. Save screws and plate for later re-attachment. 3. Place the orange fl ue gasket over the locating pins on the exhaust fl u[...]

Page 38 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace anges along the side. 8 V ent Informat ion A. V enting T ermination Minimum Requirements NOTICE: T ermination must exhaust above air inlet elevation. • It is recommended that at least 60 inches (1.52m) of vertical pipe be installed when appliance is vented directly through a wall. Thi[...]

R December 6, 201 1 7051-158B Page 39 EDGE 60 Pellet Fireplace B. A voiding Smoke and Odors Negative Pressure, Shut-Down and Electrical Power Failure T o reduce the probability of back-drafting or burn-back in the pellet appliance during power failure or shut down con- ditions, it must be able to draft naturally without exhaust blower operation. Ne[...]

Page 40 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace Negative pressure results from the imbalance of air avail- able for the fi replace to operate properly . It can be strongest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.) • Range hoods • Combustion air requirements for furnaces, water heaters [...]

R December 6, 201 1 7051-158B Page 41 EDGE 60 Pellet Fireplace E. Chimney and Exhaust Connection 1. Chimney & Connector : Use 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system. It can be vented vertically or horizontally . 2. Mobile Home: Approved for all Listed pellet vent. As with all installations a Quadra-F[...]

Page 42 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace G. Pipe Selection Chart Do NOT pack insulation or other combustibles between fi restops. • AL WA YS maintain specifi ed clearances around venting and fi restop systems. • Install fi restops as specifi ed. Failure to keep insulation or other material away from vent pipe may caus[...]

R December 6, 201 1 7051-158B Page 43 EDGE 60 Pellet Fireplace Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow , leaves, etc. YES NO NO NO NO Clear area outside house or in “ventilated” crawl space Fireplace Figure 42.2 - Outside Combustion Air Placement Figure 42[...]

Page 44 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace Collar Wire T ies T rim Ring T ermination Cap 3 inch Aluminum Flex Pipe (not included) Figure 43.1 - Outside Air Installation Install Outside Air Kit • Keep duct runs short and straight to minimize restriction. • The outside air kit can be installed in three diff erent locations - t[...]

R December 6, 201 1 7051-158B Page 45 EDGE 60 Pellet Fireplace Non-combustible Hearth Extension Clean-out Cover Te e W all Thimble Support Bracket every 60 in. (1524mm) 12 in. (305mm) minimum T ermination Cap Flashing 0 in. (0mm) to Standoff 6 in. (152mm) minimum Firestop Flashing T ermination Cap 6 in. (152mm) Min. Non-combustible Hearth Extension[...]

Page 46 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace L. Through the W all Figure 45.1 12 in. (305mm) Minimum W all Thimble Horizontal T ermination Cap 6 in. (152mm) Minimum From Glass Non-combustible Hearth Extension 0 in. (0mm) to Standoff Straight Out W all Thimble Illustration shows venting going in both directions. Choose which one is[...]

R December 6, 201 1 7051-158B Page 47 EDGE 60 Pellet Fireplace 3. The appliance must be secured to the mobile home structure by bolting it to the fl oor . See page 33 for detailed instructions on securing fireplace to the fl oor . 4. The appliance must be grounded with #8 solid copper grounding wire or equivalent, terminated at each end with an N[...]

Page 48 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace 10 Appliance Set-Up A. Optional Log Set Placement Instructions NOTICE: Due to the abrasive nature of a pellet appliance fi re, the logs are not covered under warranty . Any placement variation other than shown here can cause excessive heat and shall void the appliance warranty . Figure[...]

R December 6, 201 1 7051-158B Page 49 EDGE 60 Pellet Fireplace Installing Front onto Mounting Frame B. Front - Installation Front Mounting Frame Included in Kit: Front, mounting frame, masonry spacer , fasteners and glove T ools Required: Phillips Head screwdriver Installing Mounting Bracket on Fireplace 1. Use a Phillips Head screwdriver and attac[...]

Page 50 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace A. Glass Replacement 1. T o remove the door: a. Swing open the front. b. Remove the door by lifting it off the hinge pins. c. Lay on a fl at surface face down. 2. Using a Phillips head screwdriver , remove 4 screws, 2 on the top and 2 on the bottom. Figure 49.1. 3. Remove metal bracket[...]

R December 6, 201 1 7051-158B Page 51 EDGE 60 Pellet Fireplace C. Convection Blower Replacement 1. Follow the proper shut down procedures as outlined on page 14, Section 3.A. Figure 50.1 D. Baffl e Removal & Replacement 1. Follow the proper shut down procedures as outlined on page 14, Section 3.A. 2. Open front and open fi rebox door . 3. The[...]

Page 52 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace With proper installation, operation, and maintenance your appli- ance will provide years of trouble-free service. This trouble- shooting guide shall be used by a qualifi ed service technician only). Error Message Possible Cause Corrective Action Bad wall control or control board 3 wire[...]

R December 6, 201 1 7051-158B Page 53 EDGE 60 Pellet Fireplace A. Fireplace Dimensions 29 in. (737mm) 26-7/8 in. (682mm) 3/4 in. (19mm) 26 in.(660mm) 9-1/4 in. (234mm) 3/4 in. (19mm) T op V ent C L 9-1/4 in. (235mm) 4-7/8 in. (24mm) 9-1/4 in. (235mm) Rear V ent Outside Air C L C L 37-1/2 in. (953mm) 16-1/2 in. (419mm) 14-1/4 in. (362mm) Outside Air[...]

Page 54 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace When describing the location of a component, it is always AS YOU FACE THE FRONT OF THE APPLIANCE. B. Component Functions 1. Auto-Clean Motor Location : Behind and under the fi repot on the left side, i nside the convection air chamber Function : It automatically opens and closes the ?[...]

R December 6, 201 1 7051-158B Page 55 EDGE 60 Pellet Fireplace Figure 54.1 - Power Supply Figure 54.2 - Control Board 120V AC in 120V AC out to Control Board 15V DC out to Control Board Fuse 15A 250V (need to remove cover) Heat sinks are taped to cover for shipping. Slowly lift cover and cut the tape holding them in place and then you can remove th[...]

Page 56 7051-158B December 6, 201 1 R EDGE 60 Pellet Fireplace C. Component Locations Exhaust with Gasket Outside Air Intake w/Gasket (left side) Convection Blower Battery Backup Power Supply Hopper Combustion Blower Feed Motor Exhaust T ransition Figure 55.1 - View of Left Rear Figure 55.2 - View of Right Rear B affl e Firepot Ash P an Thermocoupl[...]

R December 6, 201 1 7051-158B Page 63 EDGE 60 Pellet Fireplace Date of Service Performed By Description of Service F . Service And Maintenance Log[...]

R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES 7051-158B December 6, 201 1 Page 64 CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our web site at www .quadrafi re.com This product may be cove[...]