Wagner SprayTech Finish 250 manual

Airless high-pressur e spra ying unit 0252 882 11 / 2007 Opera ting manual 2 F inish 370 F inish 250 F inish 370 F inish 250[...]

W ARNING! A ttention, danger of injury by injec tion! Airless units dev elop extremely high spr ay pr essures. 1 Never bring  ngers, hands or other body parts into contact with the spray jet! Never point the spray gun at y ourself , other persons or animals. Never use the spray gun without spra y jet safety guard . Do not treat a spray injury as[...]

3 Finish 370 / 250 GB CONTENT S C ontents 1 SAFETY REGULA TIONS FOR AIRLESS SPRA YING 4 1.1 Flash point ___________________________________4 1.2 Explosion protection ___________________________4 1.3 Danger of explosion and  re from sources of ignition during spraying work __________________________4 1.4 Danger of injur y from the spray jet _____[...]

4 Finish 370 / 250 GB 1 SAFETY REGULA TIONS FOR AIRLESS SPRA YING The safety-speci c requirements f or Airless spraying are spe- ci ed in: a) The European Standar d „Spray equipment f or coating ma- terials – safety regulations „ (EN 1953: 1998). b) The regulations of the German employer‘ s liabilit y insu- rance association („Beruf[...]

5 Finish 370 / 250 GB SAFETY REGULA TIONS 1.8 PREVENTION OF OC CUP A TIONAL ILLNESSES Pr otective clothing, glov es and possibly skin protection cream are necessary for the protection of the skin. Obser ve the regulations of the manufacturer c oncerning coa- ting materials, solv ents and cleaning agents in preparation, processing and cleaning units[...]

6 Finish 370 / 250 GB SAFETY REGULA TIONS 1.20 SETUP ON AN UNEVEN SURF ACE The front end must alwa ys point downwar ds in order to av oid sliding away . 2 GENERAL VIE W OF APPLICA TION 2.1 APPLICA TION F inish 370 / 250 is an electric driven unit for the airless atomi- zation of di erent painting materials. Also it is able t o feed the internal [...]

7 Finish 370 / 250 GB GENERAL VIEW OF APPLICA TION 3. DESCRIPTION OF UNIT 3.1 AIRLESS PROCESS The main area of application ar e thick layers of highly viscous coating material. At the F inish 370 / 250 unit a diaphragm pump takes in the coating materials and transports it via a high-pressure hose to the spray gun with the airless tip . Here the coa[...]

8 Finish 370 / 250 GB DESCRIPTION OF UNIT 3.3 EXPLANA TOR Y DIAGRAM 1 Tip guard with airless tip 2 Spray gun 3 High-pressure hose 4 Connection for high-pressur e hose 5 Pr essure gage 6 Pr essure control valv e 7 Pr essure relef valv e Symbols: Spraying Circulation 8 ON / OFF switch 9 Return tube 10 Suction tube 11 Connection for cleaning with the [...]

9 Finish 370 / 250 GB DESCRIPTION OF UNIT 3.6 TECHNICAL DA T A FINISH 25 0 V oltage : 230 V AC, 50 Hz F uses : 16 A time -lag Unit connecting line : 6 m long, 3 x 1.5 mm Max. current consumption hose heating : 4,6 A Degree of pr otection : IP 54 Acceptanc e capacity : 1,1 kW Max. operating pressure : 25 MP a (250 bar) Max. volume  ow : 2.2 l/[...]

10 Finish 370 / 250 GB 4 ST ARTUP 4.1 UNIT WITH SUCTION SY STEM 1. Unscrew the dust prot ective cap (Item 1). 2. Ensure that the sealing sur faces of the connections are clean. Ensur e that the red inlet (2) is inser ted in the coating ma- terial inlet (5). 3. Use the enclosed 41 mm wrench t o screw the union nut (3) at the suction hose (4) onto th[...]

11 Finish 370 / 250 GB ST ARTUP 4.5 CLEANING PRESERVING AGENT WHEN ST ARTINGUP OF OPERA TION INITIALL Y Unit with suction tube 1. I mmerse the suction system into a container  lled with a suitable cleaning agent (recommendation: water). Unit with hopper 2.  ll up hopper with a suitable cleaning agent (recommen- dation: water). 3. Switch on[...]

12 Finish 370 / 250 GB 5 SPRA YING TECHNOL OGY Move the spray gun ev enly during the spraying process . I f this is not obser ved, an irr egular spraying appearance will be the result. Carry out the movement with the arm, not with the wrist. A parallel distance of appro x. 30 cm between the tip and the sur face to be coated should alwa ys be observ[...]

13 Finish 370 / 250 GB DISPLA YS A T THE UNIT / CLEANING THE UNIT 8 CLEANING THE UNIT A clean state is the best method of ensuring operation wi- thout problems. A fter you have  nished spraying, clean the unit. Under no circumstances may c oating material rests dry and harden in the unit. The cleaning agent used for cleaning (only with a  ash[...]

14 Finish 370 / 250 GB 8.1 CLEANING THE UNIT FROM THE OUTSIDE F irst unplug the power plug from the outlet. Danger of shor t-circuits caused by water ingression! Nev er spray down the unit with high-pressure or high-pr essure steam clea- ners. Wipe down unit externally with a cloth which has been im- mersed in a suitable cleaning agent. 8.2 SUCTION[...]

15 Finish 370 / 250 GB CLEANING THE UNIT / SERVICING 8.4 CLEANING THE AIRLESS SPRA Y GUN 1. R inse the Airless spray gun with a suitable cleaning agent under lower operating pr essure. 2. Clean the tip thoroughly with a suitable cleaning agent so that no suitable coating material rests r emain. 3. Do not store the tip in solvent because this r educ[...]

16 Finish 370 / 250 GB 10 REP AIRS A T THE UNIT Switch the unit o . Before all r epair work: Unplug the power plug from the outlet. 10.1 INLET V AL VE PUSHER 1. Use a 17 mm spanner to screw out the inlet valv e button. 2. Replace the wiper (1) and O-ring (2). 10.2 INLET V AL VE 1. Place the enclosed 30 mm wrench on the trigger housing (1). 2. Lo[...]

17 Finish 370 / 250 GB REP AIRS A T THE UNIT 1 5 64 32 7 10.4 PRESSURE C ONTROL V AL VE Only have the pr essure control valv e (1) re - placed by the customer service. The max. operating pressur e has to be reset by the customer service. 1 10.5 RELIEF V AL VE Replace a fault re ef valve (1) as a single unit. Only the O-ring (2) may be replaced a[...]

18 Finish 370 / 250 GB REP AIRS A T THE UNIT Before mounting the new diaphrag m, clean the inser t as well as the groov ed sur face at the pressure insert (2) and the paint section (3) and wipe o any oil. Mounting is carried out in the rev erse order . 1. F irst tighten all the hexagonal bolts (1) crosswise with 30 N m, then crosswise with 70N m[...]

19 Finish 370 / 250 GB REP AIRS A T THE UNIT 10.9 C ONNECTION DIAGRAM blue brown green-yellow blue 0252481 black 0252480 gree-yellow Cover blue Switch 8A Plug Capacitor 35 µF brown black 0340380 black white white[...]

20 Finish 370 / 250 GB REP AIRS A T THE UNIT 10.10 REMED Y IN CASE OF F AUL TS TYPE OF MALFUNCTION WHA T ELSE? POSSIBLE CAUSE MEASURES FOR ELIMINA TING THE MALFUNCTION Unit does not start Motor switch can not switched on No voltage applied Check voltage supply Unit fuse has triggered Let the motor c ool down Unit does not suck in Air bubbles exit f[...]

21 Finish 370 / 250 GB P ARE P ARTS AND AC CESSORIES 11 SP ARE P ARTS AND A CCESSORIES 11.1 FINISH 370 / 250 AC CESSORIES 1 5 6 9 10 11 12 13 2 3 4 78 14 Ac cessories: ITEM DESIGNA TION ORDER NO . 1 Spray gun AG-14 (stainless steel) Spray gun AG-08 (aluminium made) 0502 166 0296 388 2 AirCoat spray gun GM-3000 0364 005 3 Double hose 9984 564 HP hos[...]

22 Finish 370 / 250 GB REP AIRS A T THE UNIT 11.2 SP ARE P ARTS LIST PUMP HEAD ITEM ORDER-NO DESIGNA TION 1 0252 290 Pump head 2 0252 442 Pr essure insert D18 (Finish 370) 2 0252 443 Pr essure insert D16,5 (Finish 250) 3 0252 440 Piston D18 (F inish 370) 3 0252 441 Piston D16,5 (F inish 250) 4 0187 308 Spring plate 5 9922 516 Snap ring 12x1 6 0005 [...]

23 Finish 370 / 250 GB SP ARE P ARTS AND AC CESSORIES 11.3 SP ARE P ARTS LIST PUMPA GGREGA TE ITEM ORTDER-NO DESIGNA TION 1 0252 280 Motor assy . (item 1 to 10) 2 0252 431 Flange ring 3 3057 379 O-ring 30x2,5 4 0252 429 Inner ring 5 9922 603 Snap ring 52x2 6 0252 428 Shaft sealing ring 7 0252 430 Needle bearing 8 0252 450 Housing 9 0252 432 F an[...]

24 Finish 370 / 250 GB Spare parts diagram pump-aggregate SP ARE P ARTS AND AC CESSORIES[...]

25 Finish 370 / 250 GB SP ARE P ARTS AND AC CESSORIES ITEM ORDER NO . DESIGNA TION 1 0097 121 High-pressure  lter HF- 01 compl. 2 0097 301 F ilter block 3 0097 302 F ilter housing 4 0097 303 Hollow screw 5 0097 304 Seal ring 6 9970 110 Seal ring 7 9974 027 O-ring 30x2 (PTFE) 8 9971 401 O-ring 16x2 (PTFE) 9 0508 749 Bearing spring 10 0508 603 Bea[...]

26 Finish 370 / 250 GB SP ARE P ARTS AND AC CESSORIES ITEM ORDER-NO DESIGNA TION 1 0252 292 T rolley assy . (for F-250) 2 9994 961 Wheel (2) 3 9994 950 Wheel cap (2) 4 0252 455 Locking pin (4) 5 9990 861 Plug (2) 6 9990 866 Rubber cap (2) Spare parts diagram trolley F-250 11.6 SP ARE P ARTS LIST SUCTION SY STEM RIGID ITEM ORDER-NO DESIGNA TIO[...]

27 Finish 370 / 250 GB ITEM ORDER-NO DESIGNA TION - 0341 265 Hopper 5l, assy . 1 0340 901 Cov er 2 0037 607 0003 756 F ilter disk, mesh width 0,8 mm Optional: F ilter disk, mesh width 0,4 mm 3 9902 306 Sheet metal screw 3,9x13 (2) 4 0340 904 Hopper 5 0340 908 Return pipe 11.7 SP ARE P ARTS LIST HOPPER 5L Spare parts diagram hopper 3 2 1 4 5 ITEM OR[...]

28 Finish 370 / 250 GB CE-DECLARA TION[...]

29 Finish 370 / 250 GB TESTING OF THE UNIT / INFORMA TION ON PRODUCT LIABILITY / GUARANTEE DECLARA TION TESTING OF THE UNIT in accordanc e with the guidelines for liquid jets (spraying units) of the German industrial employer‘ s liability insurance association. The unit has to be tested when appr opriate, however at least every 12 months. by expe[...]

30 Finish 370 / 250 GB SERVICENETZ / SERVICE NET WORK / RÉSEA U DE SERVICE APRÈSVENTE RETE DI ASSISTENZA /SERVICENET WERK AU S A W agner SprayT ech Australia PTY L TD. POB 286 14-16 Kevlar Close Braeside, VIC. 3195 Phone: +61/ 03/ 9587 2000 F ax: +61/ 03/ 9580 9120 wagner@wagnersprayt ech.com.au J. W agner Ges.m.b.H. Ottogasse 2/20 2333 Leoplo[...]