Wagner SprayTech GM 5000EAC manual

GM 5000EA C II 2 G EEx 0.24 mJ 0102 B_03154 c us Elec trosta tic AirC oat Spra y gun for manual operation with fl at or round jet no zzles Edition 03/2012 T ransla tion of the original Opera ting manual (in submission)[...]

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3 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 C onten ts 1 ABOUT THESE INSTRUCTIONS 6 1.1 Languages 6 1.2 W arnings, notes and symbols in these instructions 6 2 GENERAL SAFET Y INSTRUCTIONS 7 2.1 Safety instructions for the operator 7 2.1.1 Electrical equipment 7 2.1.2 Personnel qualifi cations 7 2.1.3 A safe work en [...]

4 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 C onten ts 5.2 Prepar ation of paints 27 5.2.1 Viscosity conversion table 27 5.3 Start-up 28 5.3.1 General rules for making adjustments to the spray gun 28 5.3.2 Prepar ation for starting up 28 5.4 W orking 30 5.4.1 F illing with working material 30 5.4.2 Start-up for spray[...]

5 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 C onten ts 10 SP ARE P ARTS 59 10.1 How to order spar e par ts? 59 10.2 GM 5000EAC spare parts list 60 10.2.1 GM 5000EAC spare parts list- End piece 62 10.2.2 GM 5000EAC spare parts list - Handle 64 10.3 Accessories spare parts lists 66 10.3.1 Flat jet no zzles spare parts [...]

6 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 1.2 W ARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS 1 ABOUT THESE INSTRUCTIONS 1.1 LANGUA GES 4HISOPERATINGMANUALCONTAINS INF ORMATIONABOUTTHEOPERATION REPAIRANDMAINTENANCE OFTHEUNIT  !LWAYSFOLLO WTHESEINSTRUCTI[...]

7 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 2 GENERAL SAFET Y INSTRUCTIONS 2.1 SAFET Y INSTRUCTIONS FOR THE OPER A T OR 2.1.1 ELECTRICAL EQUIPMENT 2.1.2 PERSONNEL QU ALIFICA TIONS 2.1.3 A SAFE WORK ENVIRONMENT 2.2 SAFET Y INSTRUCTIONS FOR ST AFF   Keep these operating instructions to hand near the unit at[...]

8 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 2.2.1 SAFE HANDLING OF W AGNER SPRA Y UNITS 2.2.2 EARTH THE UNIT 2.2.3 MA TERIAL HOSES The spray jet is under pressure and can cause dangerous injuries . A void injection of paint or cleaning agents:  Never point the spray gun at people .  Never reach into the s[...]

9 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, V ARNISHES AND P AINTS   When preparing or working with paint and when cleaning the unit, follow the working instructions of the manufacturer of the paints, solvents and cleaning agents being used.   T[...]

10 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 2.3 C ORRECT USE 7 !'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRE CTUSE  5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY 7 !' .%2  /PERATETHEUNITONLYASANEN[...]

11 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 2.4 SAFET Y-RELEV ANT INFORMA TION ABOUT DISCHARGES 2.5 USE IN AN EXPL OSION HAZ ARD AREA 2.5.1 C ORRECT USE 2.5.2 EXPL OSION PROTECTION IDENTIFICA TION CE 2.5.2.1 IDENTIFICA TION „X“ Safety instructions The plastic parts of the spray gun are charged electrostatically [...]

12 GM 5000EA C . C US OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 )GNITIONTEMPERATUREOFTHEC OATINGMATERIAL   %NSURE THAT THE IGNITION TEMPERATURE OF THE COATING MATERIAL I S ABOVE THE MAXIMUM SUR FACETEMPERATURE 3UR FACESPRA YING ELEC TROSTATIC   $ON[...]

13 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 3 GU AR ANTEE AND C ONFORMIT Y DECLARA TIONS 3.1 IMPORT ANT NOTES ON PRODUCT LIABILITY 3.2 GU ARANTEE CLAIM As a result of an EC regulation, effective as from Januar y 1, 1990, the manufac turer shall only be liable for his product if all par ts come from him or are approv[...]

14 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 3.3 CE-C ONFORMIT Y CE Certificate of C onformity The certificate is enclosed with this product. The certificate of conformity can be reordered from your WAGNER representative, quoting the product and serial number. Part number : EC declaration of conformity as defi ne[...]

15 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 4.1 FIELDS OF APPLICA TION, USING IN AC CORDANCE WITH THE INSTRUCTIONS The electrostatic spray gun can only be used with the VM 5000 or VM 500 control units. 4 DESCRIPTION 4.1.1 PROCESSABLE MA TERIALS ➞ With the GM 5000EAC gun, paints can be applied which contain solvent[...]

16 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 4.2 SC OPE OF DELIVERY Quantity P ar t No. Description 1 2309871 GM 5000EA C spray gun Without control unit, material and air hose , elec trical cable, air cap and nozzle . Each gun includes as standard equipment: Part No . Description 1 2309368 Assembly tool valv e needle[...]

17 GM 5000EA C . C A B_03155 B C A B_03193 B OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 4.3 TECHNICAL DA T A Max. air pressure 0.8 MPa; 8 bar; 116 psi Max. material pressure 25 MP a; 250 bar; 3626 psi Material connection NPSM 1/4“-18 Air connection G 1/4“ A Input voltage max. 20 Vpp Input current max. 1.0 A AC Output voltage ma[...]

18 GM 5000EA C . B_03558 S B_03156 7 13 14 6 5 11 16 15 2 4 20 3 1 9 10 8 19 18 17 12 21 22 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 Note: The gun type ( T ) on the type plate (21) and the serial number (S) on the underside of the handle. 4.4 FUNCTIONAL DESCRIPTION 4.4.1 DESIGN OF SPRA Y GUN (ST ANDARD V ARIANT ) Note: The nozzle[...]

19 GM 5000EA C . 1 2 3 4 R1 R3 R2 B_03182 2 4 3 R1 R3 R2 E B_03262 16 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 4.4.2 FUNCTIONS OF THE SPR A Y GUN Distance Description 1 AirCoat air opens. 2 AirCoat air opened and electrostatic (HV ) activated. -> Display (2) for „spray current“ on the spr ay gun ●❍❍❍❍ to ●●?[...]

20 GM 5000EA C . "? B_00020 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 4.5 SPRA YING PROCESS 4.5.1 AIRC OA T ROUND JET SPR A Y PROCESS In the AirCoat process , high pressure of 3-15 MP a; 30-150 bar; 435-2176 psi is used to atomize the material. The air at 0-0.25 MP a; 0-2.5 bar; 0-36 psi produces a soft jet. T [...]

21 GM 5000EA C . "? OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 4.5.3 ELECTRICAL RESIST ANCE The spray gun pr oduces an electrostatic fi eld by means of the high-v oltage electrode. As a result, the par ticles of paint, which have been atomiz ed by the spray gun, are carried to the earthed objec t by kinetic and[...]

22 GM 5000EA C . 7 6 8 4 5 9 17 1 2 16 15 14 21 12 11 10 B_03158 18 19 20 EXT 100 8 0 60 40 20 μ A 80 60 40 20 10 kV R3 R1 R2 VM 5000 3 3 13 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 5 ST ART-UP AND OPERA TION 5.1 INST ALLA TION AND CONNECTION 5.1.1 T YPICAL ELECTROST A TIC SPRA YING SY STEM Item Designation 1 GM 5000EACF spra y [...]

23 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 W ARNING Incorrect installation/operation! Risk of injur y and damage to equipment   When putting into operation and f or all work, read and follow the operating instructions and safety regulations for the additionally required system components. SIHI_0050_GB 5.1.[...]

24 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 5.1.4 P AINT SUPPLIES CA UTION Impurities in the spra ying system! Spray gun blockage, materials harden in the spraying system  Flush the spra y gun and paint supply with a suitable cleaning agent. SIHI_0001_GB SIHI_0029_GB DANGER Bursting hose, bursting threaded joi[...]

25 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 5.1.5 EARTHING Perfect ear thing of all conductive parts such as fl oors, walls, roofs , is important for optimum coating and safety . Barriers, work pieces, transport devices, coating material container , automatic movement system or construction parts in the spray area [...]

26 GM 5000EA C . B_03234 R max < 1 M Ω OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 Earthing schema (example) Conve yor Control unit Earthing cable Spraying stand Floor , derivable W ork piece Pump P aint container Minimum cable cross-section Control unit 4 mm² (A WG 12) Pump 4 mm² (A WG 12) P aint container 4 mm² (A WG 12) Co[...]

27 GM 5000EA C . milli P ascal x Sec mPas Centipoise Poise DIN C up 4 mm ; 0.16 inch F ord Cup 4 Zahn 2 10 10 0.1 5 16 15 15 0.15 8 17 20 20 0.2 10 18 25 25 0.25 14 12 19 30 30 0.3 15 14 20 40 40 0.4 17 18 22 50 50 0.5 19 22 24 60 60 0.6 21 26 27 70 70 0.7 23 28 30 80 80 0.8 25 31 34 90 90 0.9 28 32 37 100 100 1 30 34 41 120 120 1.2 33 41 49 140 14[...]

28 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 5.3 ST ART-UP 5.3.1 GENERAL RULES FOR MAKING ADJUSTMENTS TO THE SPRA Y GUN ➞ Obser ve safety instructions in Chapter 2. 5.3.2 PREP AR A TION FOR ST ARTING UP The follo wing points should be noted before commissioning: ➞ F or ear thing see paragraph 5.1.5; make sure tha[...]

29 GM 5000EA C . B_03690 84 84 84 B_03691 84 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 ➞ Check the level of the release agent in the W agner pneumatic pump and if necessary fi ll the release agent up. ➞ P rovide material container , containers for deter gent and an empty container for return. ➞ Connect the system with a saf[...]

30 GM 5000EA C . 7 6 8 4 5 9 17 1 2 16 15 14 21 12 11 10 B_03158 18 19 20 EXT 100 8 0 60 40 20 μ A 80 60 40 20 10 kV R3 R1 R2 VM 5000 3 3 13 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 5.4 WORKING 5.4.1 FILLING WITH WORKING MA TERIAL 1. Pro vide an empty container for return (18). See image B_03158. 2. Place suction hose (7) in the[...]

31 GM 5000EA C . B_03192 B_03159 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 8. Close return valv e (17). 9. Point the gun, without nozzle , into container (18) and open it. 10. Slowly open the ball valve (11). 11. Close ball valve (11) as soon as pure w orking material without any air inclusions starts coming from the gun. 12. When[...]

32 GM 5000EA C . 1/2 1 2 B_03160 B_03161 1 2 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 5.4.3 CLEANING OF CL OGGED ROUND JET NOZZLES 1. Remove no zzle inser t (1) using nozzle spanner (2). 2. F it the new nozzle insert. 1. By means of nozzle spanner (2), loosen nozzle insert (1) by a half turn. 2. Remove the no zzle spanner and bri[...]

33 GM 5000EA C . B_03162 1 2 3 4 5 6 7 8 10 9 Y 11 1 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 5.4.5 CHANGING FROM AIRC OA T ROUND JET T O AIRCO A T FLA T JET 1. Flush the spray gun (1) out thoroughly with cleaning agent. 2. Relieve the pressure of gun and unit. 3. Save the spray gun (1) using the trigger lock. 4. Unscrew round je[...]

34 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 5.4.6 REPLACING AIRC OA T FLA T JET NOZZLES 1. Switch off contr ol unit. 2. Relieve the pressure of gun (1) and unit! 3. Save the spray gun (1) using the trigger lock. 4. Unscrew union nut (12) and remov e air cap (10). 5. Remove A CF 5000 AirCoat nozzle (11) and brush cle[...]

35 GM 5000EA C . B_03211 10 11 X Y 1 14 12 12 Y 9 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 6. Insert air cap (10) with integrated ACF 5000 nozzle (11) int o the union nut (9). Make sure that the air cap horns ( Y ) lie in the recess of the nozzle guard . 7. Screw preassembled union nut (12) to gun (1) and tighten b y hand. 8. Swi[...]

36 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 6 MAINTENANCE ➞ Obser ve safety instructions in chapter 2. CA UTION Cleaning agent in the air duct! F unctional faults caused by swollen seals   Nev er immerse the spray gun in cleaning agent. SIHI_0066_GB SIHI_0141_GB W ARNING Incorrect maintenance/repair! Risk[...]

37 GM 5000EA C . B_03453 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 1. Switch off contr ol unit. 2. Ensure that the material pressure is r elieved and shut off the air supply to the gun. 3. Connect up the supply of cleaning solvent. With round jet no zzle fi tted: 4. By means of nozzle spanner , loosen nozzle insert by a half turn[...]

38 GM 5000EA C . B_03194 SW3 SW12 SW12 B_03195 SW3 SW19 SW21 T or x 25 1 2 3 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 6.3 DISMANTLING OF THE SPR A Y GUN[...]

39 GM 5000EA C . B_03196 SW22 SW19 SW19 B_03197 SW9 4 5 6 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 Assembly tool for needle valv e. P ar t no. 2309368 Assembly tool for valv e housing. P ar t no. 2325263 Note: Loosen A C valve tip b y hand using an assembly tool. Carefully release the cascade without pliers. Use assembly tool, so[...]

40 GM 5000EA C . 8 9 7 B_03198 SW6 SW5 SW2 1 4 5 2 6 7 3 ø 3.0 B_03199 SW14 SW9 SW5 SW8 T or x 20 2 1 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 1. Remove pressur e spring (4). 2. Loosen clamping screw (1) completely with assembly tool (5). 3. Unscrew the complete package (3) via the complete v alve rod unit (2, 6 and 7) or pull o[...]

41 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 6.4 CLEANING THE P ARTS AFTER DISASSEMBL Y A T TENTION Please note: ➞ All reusable parts (except f or the par ts that conduct the high-voltage such as cascade, end piece , plug compl. etc.) should be cleaned thoroughly using a suitable cleaning agent. ➞ The end piece ,[...]

42 GM 5000EA C . B_03201 SW14 3 Nm SW9 1 Nm SW8 SW5 T or x 20 1 3 1 4 2 2 2 1 2 B_03448 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 6.5 ASSEMBLING THE SPR A Y GUN Mounting materials: Item P ar t No. Description 1 9992590 Loctite 222 2 9992698 V aseline white PHHV II 3 9992831 Loctite 542 4 9992511 Loctite 243 Ensure the correct inse[...]

43 GM 5000EA C . 3 B_03202 0.5 Nm SW6 0.4 - 0.5 Nm SW5 2 2 2 SW5/ 0.4 - 0.5 Nm X = 123 ±0.1 SW2 1Nm X 1 4 5 4 5 B_03203 SW9 1.2 Nm OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 Insertion position compl. package Set measure X with withdrawal nut and then fasten it with the threaded pin (SW2). Note: Use assembly tool, socket or ring sp[...]

44 GM 5000EA C . B_03204 SW22 SW19 SW19 2.5 Nm 2 6 7 B_03205 SW3 0.8 Nm SW21 SW19 8 B_03206 T or x 25 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 Push the trigger upward int o the air valv e piston. Clean and degrease the inside of the end piece and the cascade , then grease the cascade surface with V aseline.[...]

45 GM 5000EA C . 9 10 B_03208 B_03207 SW3 0.8 Nm SW12 SW12 2 R1 R3 R2 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 Flat jet no zzle Assembly see chapter 10.3.1. Diverse nozzle siz es see chapter 9.2. Round jet nozzle Assembly see chapter 10.3.2. Diverse nozzle siz es see chapter 9.1. Ensure the correct insertion position![...]

46 GM 5000EA C . B_03212 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 6.6 FUNCTION TEST AFTER ASSEMBL Y OF THE GUN 6.6.1 CHECKING THE HIGH-VOL T AGE Necessary test equipment: VM 500 or VM 5000 control unit and HV200 high-voltage tester . High-voltage measur ements on spra ying gun. Connect gun cable to control unit. T ake the spray g[...]

47 GM 5000EA C . B_03213 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 6.6.2 AIR TESTS Connect test or air hose to the spra y gun and switch on mains pressure 0.8 MP a; 8 bar ; 116 psi max. Checking the air valv e The air valv e must switch on and off cleanly . T est up to approx. 0.8 MPa; 8 bar; 116 psi. Air tightness With the trigge[...]

48 GM 5000EA C . B_00071 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 6.6.4 CHECK SPRA Y P A T TERN Start AirCoat spra ying (without elec trostatics) 1. Start up with material supply set to approx. 8 MPa; 80 bar; 1160 psi operating pressure. 2. Spray (release trigger saf ety catch and pull trigger) and check the atomisation. 3. S et [...]

49 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 7 TROUBLE SHOO TING AND SOL UTION F unctional fault Cause Remedy Insuffi cient material output • Nozzle t oo small. • Selec t larger nozzle (see Accessories chapter 9). • Material pressure too low . • Increase material pressure . • F ilter of gun or high pressur[...]

50 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 8 PRODUCT DISPOSAL SIHI_0127_GB Note Do not dispose of waste electrical equipment with the house- hold refuse! In accordance with European Directive 2002/96/EC on the disposal of waste electrical equipment and its implementation in national law , this product may not be di[...]

51 GM 5000EA C . "? B_03210 B_03209 B_03454 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 9.1.1 AIRC OA T ROUND JET NOZZLE INSERTS The round jet no zzles are especially suited to spra y pipes, profi les and complex work pieces. 9 A C CESSORIES * Standard version Jet width in mm; inches at a distance of 30 cm; 11.8[...]

52 GM 5000EA C . B_03163 395107 395207 395407 07/10 07/20 07/40 0.18; 0.007 10° 20° 40° 395109 395209 395309 395409 395509 395609 09/10 09/20 09/30 09/40 09/50 09/60 0.23; 0.009 10° 20° 30° 40° 50° 60° 395111 395211 395311 395411 395511 395611 395811 11/10 11/20 11/30 11/40 11/50 11/60 11/80 0.28; 0.011 10° 20° 30° 40° 50° 60° 80° 3[...]

53 GM 5000EA C . B_03163 395219 395319 395419 395519 395619 395819 19/20 19/30 19/40 19/50 19/60 19/80 0.48; 0.019 20° 30° 40° 50° 60° 80° 395221 395421 395521 395621 395821 21/20 21/40 21/50 21/60 21/80 0.53; 0.021 20° 40° 50° 60° 80° 395423 395623 395823 23/40 23/60 23/80 0.58; 0.023 40° 60° 80° 395425 395625 395825 25/40 25/60 25/8[...]

54 GM 5000EA C . B_00019 B_03221 M F OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 9.3 FIL TERS Part No . Description 3204604 Edge fi lter 60 mesh (white) 3204605 Edge fi lter 100 mesh (black) 9999002 Edge fi lter 200 mesh (y ellow) 9.4 REDUCTION FITTINGS FOR HIGH-PRESSURE HOSES The classifi cation of W AGNER fi ttings is consist[...]

55 GM 5000EA C . 2 3 4 5 B_03217 1 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 9.5 HOSES AND ELECTRICAL CABLES 9.5.1 ST ANDARD HOSE SETS AND C OMPONENTS Item Qty Part No . Description 1 1 2309857 GM 5000EAC hose set (7.5 m) Consisting of: 2 1 9984573 High pressure hose-DN4-PN270-¼“NPS-7.5 m-P A 3 1 2312060 Air hose compl. (8.0 m)[...]

56 GM 5000EA C . B_03216 2 3 4 5 1 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 9.5.2 HOSE SETS FOR L OW IMPEDANCE MA TERIALS Item Qty Part No . Description 1 1 2309951 GM 5000EAC hose set (7.5 m), Low R Consisting of: 2 1 2310468 EAC high pressure paint hose , compl. (7.5 m) LowR 3 1 2312060 Air hose compl. (8.0 m) 4 1 2307293 GM 50[...]

57 GM 5000EA C . Nicht unter Spannung trennen "Do not part under voltage" B_03219 P_00265 B_03224 B_03693 B_03692 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 Part No . Description 2307295 GM 5000E extension cable 10 m 2307296 GM 5000E extension cable 20 m 9.5.3 GUN CABLE AND GUN CABLE EX TENSIONS 9.6 MISCELLANEOUS Part No [...]

58 GM 5000EA C . B_03451 "? B_03681 B_03699 B_03720 B_03720 B_03719 B_03719 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 2309368 Assembly tool valve needle 128901 ACR no zzle spanner 2325263 Assembly tool clamping screw 2326485 GM 5000E wall mount (left/right) 2324766 Swivel for air 2327060 Fitting-SJM-GM5000EA C-[...]

59 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 10 SP ARE P ARTS 10.1 HOW TO ORDER SP ARE P ARTS? Always supply the follo wing information to ensure delivery of the right spare par t: Part Number , description and quantity The quantity need not be the same as the number given in the „Quantity“ column. This number me[...]

60 GM 5000EA C . B_03153 2 3 19 20 21 7 5 8 9 10 12 11 13 14 15 18 16 17 6 4 22 1 24 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 10.2 GM 5000EAC SP ARE P ARTS LIST[...]

61 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 GM 5000EAC spare parts list Item K Quantity Part No . Description 1 1 2309871 GM 5000EAC standard variant 2 ◆ ★ 1 2314283 AC contacting 3 ◆ ★ 1 9952777 High resistance, bare 4 1 9960808 Sock et contact component 5 1 - GM 5000EA C end piece compl. Details see chapte[...]

62 GM 5000EA C . B_03164 2 1 12 10 9 8 3 4 5 6 7 17 18 21 22 11 23 24 X = 123 ±0.1 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 10.2.1 GM 5000EA C SP ARE P ARTS LIST- END PIECE Ensure the correct insertion position![...]

63 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 GM 5000EAC end piece spar e par ts list Item K Quantity Part No. Description 1 1 - GM 5000EA C end piece compl. 2 ★ 1 2313314 AC air manifold ring 3 ◆ ★ 1 2307180 O-ring, sheathed 4 ◆ ★ 1 2312175 AC valve housing c ompl. 5 ◆ ★ 1 2312186 AC valve tip c ompl. 6[...]

64 GM 5000EA C . 20 16 17 18 19 15 25 26 14 24 13 7 1 B_03165 8 9 10 12 5 6 3 2 4 23 11 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 10.2.2 GM 5000EA C SP ARE P ARTS LIST - HANDLE[...]

65 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 GM 5000EAC handle spare parts list Item K Quantity Part No . Description 1 1 - GM 5000EAC handle c ompl. 2 1 2307288 Nipple 3 ◆ ★ 1 9971025 O-ring 4 1 2315344 Hose holder 5 1 2312182 Plug c ompl. 6 1 2314270 Handle c ompl. 7 ★ 1 2307232 End piece seal 8 1 2311952 St [...]

66 GM 5000EA C . B_03168 2 3 1 4 5 6 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 10.3 AC CESSORIES SP ARE P ARTS LISTS 10.3.1 FLA T JET NOZZLES SP ARE P ARTS LIST Flat jet no zzles spare parts list Item K Quantity Part No. Description 1 1 2315775 AC union nut compl. 2 1 2309882 L V air cap compl. 2 1 2314203 HV air cap compl. 3 ◆ [...]

67 GM 5000EA C . B_03169 2 3 1 4 5 6 9 10 11 12 OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 10.3.2 A CR 5000 ROUND JET NOZZLE CAP SP ARE P ARTS LIST ACR 5000 round jet no zzle cap spare parts list Item K Quantity Part No. Description 1 1 2309883 ACR 5000 round jet nozzle cap 2 1 2307220 Nozzle nut 3 ◆ 1 2315310 O-ring 4 ◆ 1 1323[...]

68 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150[...]

69 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150[...]

70 GM 5000EA C . OPERA TING MANU AL EDITION 03/2012 P ART NUMBER DOC 2319150 Germany J. W AGNER GmbH Otto-Lilienthal-Str . 18 Postfach 1120 D- 88677 Markdor f T elephone: +49 7544 5050 T elefax: +49 7544 505200 E-Mail: ser vice.standard@wagner-group .com Switzerland J. W AGNER AG Industriestrasse 22 Postfach 663 CH- 9450 Altstätten T elephone: +41[...]

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