Wagner SprayTech HC940-SSP manual

Ausgabe 4 / 2011 0528100J Edition Edizione HC 920 • HC 940 • HC 960 HC 940-SSP • HC 960-SSP ® I GB F D Betriebsanleitung Operating manual ......... p. 30 Mode d’emploi .............. p. 60 Istruzioni per l’uso ........ p. 90 Airless Hochdruck-Spritzgerät Airless high-pressure spraying unit Groupe de projection à haute pression Impianto[...]

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HC 920 • HC 940 • HC 960 31 GB Contents Contents Page 1. Safety regulations for Airless spraying ..................... 32 2. General view of application ......................................... 33 2.1 Application...................................................................... 33 2.2 Coating materials .....................................[...]

32 HC 920 • HC 940 • HC 960 GB Safety Regulations 1. Safety regulations for Airless spraying All local regulations in force must be observed. For secure handling of Airless high-pressure spraying units the following safety regulations are to be ob served: ( Flash point Danger Only use coating materials with a flash point of 21ºC or above with[...]

HC 920 • HC 940 • HC 960 33 GB Safety regulations General view of application ( Installing the unit (gasoline units) Danger Use the Airless spraying unit with a gasoline engine, preferably outdoors. Take the wind direction into account. Then place the unit so that no vapors containing solvents are deposited in the area of the unit. Observe a mi[...]

34 HC 920 • HC 940 • HC 960 GB General view of application Description of unit 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, primer and filler, synthetic-resin paints, acrylics, epoxies, latex paint[...]

HC 920 • HC 940 • HC 960 35 GB Description of unit 3.3 Illustration legend for gasoline HC units 1 Spray gun 2 High-pressure hose 3 Gasoline engine 4 Extractable handle 5 V-belt under the belt cover 6 Return hose 7 Suction tube 8 High-pressure filter 9 Material feed pump — HC 940, HC 960 10 Material feed pump — HC 940-SSP, HC 960-SSP 11 Ma[...]

36 HC 920 • HC 940 • HC 960 GB Description of unit 3.5 Illustration legend for electric HC units 3.6 Illustration of electric HC units 1 Spray gun 2 High-pressure hose 3 Electric motor 4 ON/OFF switch — HC 920, HC 940, HC 940-SSP 5 Control lamp that shows unit operational — HC 920, HC 940, HC 940-SSP 6 Power cord 7 Extractable handle 8 Cont[...]

HC 920 • HC 940 • HC 960 37 GB Description of unit 3.7 Technical data for gasolline HC units HC 920 HC 940 HC 940-SSP HC 960 HC 960-SSP Gasoline engine, power 3 kW: ✲ 4.1 kW: ✲ ✲ 6 kW: ✲ ✲ Max. operating pressure 22.8 MPa (228 bar): ✲ ✲ ✲ ✲ ✲ Max. volume flow 5.5 l/min: ✲ 8 l/min: ✲ ✲ 12 l/min: ✲ ✲ Volume flow at[...]

38 HC 920 • HC 940 • HC 960 GB Description of unit 3.8 Technical data for electric HC units HC 920 HC 940 HC 940-SSP HC 960 HC 960-SSP Voltage 230 V~, 50 Hz: ✲ ✲ ✲ 400 V, 50 Hz, V3~ : ✲ ✲ Fuse protection 16 A: ✲ ✲ ✲ ✲ Power cord 3 x 2.5 mm 2 – 6 m: ✲ ✲ ✲ 5 x 2.5 mm 2 – 6 m: ✲ ✲ Capacity 3.1 kW: ✲ ✲ ✲ 5.5 kW[...]

HC 920 • HC 940 • HC 960 39 GB Description of unit 3.9 Transport Handle Pull out the handle (fig. 5, item 1) until it will come no further. Push in the snap buttons (2) on the sides of the handle and insert the handle. 1 2 2 3.10 Transport in vehicle Push locking pin (fig. 6, item 1) in the swivel mechanism (2) for the material feed pump (3) [...]

40 HC 920 • HC 940 • HC 960 GB Starting operation 4. Starting operation 4.1 Swivel mechanism of the material feed pump Danger Be careful, as the moving parts of the swivel mechanism can crush fingers and feet. 1. Transport position (fig. 8) Transport unit only when the material feed pump is in the horizontal position. Swiveling the material f[...]

HC 920 • HC 940 • HC 960 41 GB Starting operation 2 1 4.3 High-pressure hose, spray gun and separating oil 1. Screw the high-pressure hose (fig. 12, item 1) onto the hose connection (2). 2. Screw HC 940-SSP • HC 960 and HC 960-SSP double socket (3) into the high-pressure hose. Screw on hose whip (4). 3. Screw connection socket (5) to the spr[...]

42 HC 920 • HC 940 • HC 960 GB Starting operation 4.4 Gasoline engine (gas units only) 1. Fill in the supplied engine oil. The gasoline engine is transported without engine oil. The oil-level sensor prevents the engine from being started when the oil level is too low. For oil grades and quantities please refer to the engine instructions. 2. Fil[...]

HC 920 • HC 940 • HC 960 43 GB Spraying technique Cleaning the unit (shutting down) 5. Move the hydraulic ball valve (6) on the material feed pump to its vertical position (open). This will switch on the hydraulic motor. Hydraulic oil flows to the hydraulic motor of the material feed pump. 6. Turn the pressure control knob (2) to the right (pr[...]

44 HC 920 • HC 940 • HC 960 GB Interruption of work Cleaning the unit (shutting down) 9. Move the hydraulic ball valve on the material feed pump to its horzontal position (closed). 10. Turn off the gasoline engine or electric motor. 8.1 Cleaning the unit from the outside Danger Gasoline units — Switch off the gasoline engine and let it cool d[...]

HC 920 • HC 940 • HC 960 45 GB Cleaning the unit (shutting down) Assembly 1. Insert valve seat (7) with the ball seat surface facing up into the housing (8). 2. Insert O-ring (6) into the housing (8). 3. Insert filter cartridge (3). 4. Place thin seal (5) on threaded section of housing (8). 5. Place thick seal (4) on top of thin seal (5). 6. S[...]

46 HC 920 • HC 940 • HC 960 GB Remedy in case of faults 9. Remedy in case of faults 9.1 Gasoline engine 9.2 Electric Motor 9.3 Hydraulic motor Type of malfunction A. Gasoline engine does not start up Type of malfunction A. Unit does not start B. HC 960 units: Piston rod in the material feed pump is not moving up and down. Type of malfunction A.[...]

HC 920 • HC 940 • HC 960 47 GB Remedy in case of faults Type of malfunction A. A sufficient amount of coating material is ejected only with an upward stroke, or upward motion of the piston rod is slow and downward motion is fast B. A sufficient amount of coating material is ejected only with a downward stroke, or downward motion of the piston[...]

48 HC 920 • HC 940 • HC 960 GB Servicing 10. Servicing 10.1 General servicing The unit should be serviced once a year by the Wagner Service. 1. For servicing of the gasoline engine, refer to the engine instructions. 2. Check the high-pressure hoses for damage. 3. Check the inlet and outlet vents for wear. 4. Check oil level in hydraulic oil tan[...]

HC 920 • HC 940 • HC 960 49 GB Standard equipment 3 4 2 1 5 6 7 11. Standard equipment of HC units HC 920 HC 940 HC 940-SSP HC 960 HC 960-SSP Item Order No. Order No. Order No. Order No. Order No. Description 1 0502 166 0502 166 0502 166 0502 166 0502 166 Spray gun AG 14, F-thread 0502 119 0502 119 0502 119 0502 119 0502 119 Spray gun AG 14, G-[...]

50 HC 920 • HC 940 • HC 960 GB Accessories and spare parts 12. Accessories and spare parts 12.1 Accessories for HC units (accessories illustration, see page 120) HC 920 HC 940 HC 940-SSP HC 960 HC 960-SSP Item Order No. Oder No. Order No. Order No. Order No. Description 1 0096 019 0096 019 0096 019 0096 019 0096 019 Pole gun 100 cm 0096 005 009[...]

HC 920 • HC 940 • HC 960 51 GB Accessories and spare parts Item Order No. Description 1 9907 195 Hex screw (4) 2 9920 102 Washer (4) 3 9900 513 Screw 4 0349 683 Pressure plate 5 0349 684 Plug plate 6 0367 525 O-ring (2) 7 0349 685 Sealing ring 8 0349 556 Ball cage 9 0037 776 Pressure spring 10 9941 537 Ball 11 0349 557 Ball seat 12 9930 411 Gro[...]

52 HC 920 • HC 940 • HC 960 GB Accessories and spare parts 12.5 Spare parts list for the high-pressure filter (spare parts diagram, see page 123) HC 940-SSP HC 960 HC 920 HC 940 HC 960-SSP Item Order No. Order No. Order No. Description 1 + 0349 429 0349 429 0349 429 Housing cover 2 + 0349 430* 0349 430* 0349 430* Pressure spring 3 + 0349 707 0[...]

HC 920 • HC 940 • HC 960 53 GB Accessories and spare parts 12.6 Spare parts list for the hydraulic system (HC 920 • HC 940 • HC 940-SSP • HC 960) (spare parts diagram, see page 124) Spare parts list for the hydraulic system (HC 960-SSP) (spare parts diagram, see page 125) HC 940 HC 940-SSP HC 920 HC 960 Item Order No. Order No. Descriptio[...]

54 HC 920 • HC 940 • HC 960 GB Accessories and spare parts 12.7 Spare parts list for units with a gasoline motor (spare parts diagram, see page 126) 12.8 Spare parts list for units with an electric motor (spare parts diagram, see page 127) HC 920 HC 940 HC 960 HC 940-SSP HC 960-SSP Item Order No. Order No. Order No. Description 1 0349 533 –?[...]

HC 920 • HC 940 • HC 960 55 GB Accessories and spare parts 12.9 Spare parts list for the carriage (spare parts diagram, see page 128) HC 920 HC 940 HC 960 HC 940-SSP HC 960-SSP Item Order No. Order No. Description 1 0528 002 0528 002 Tank cover 2 0509 219 0509 219 Screw (2) 3 0349 303 0349 303 Spring washer (4) 4 0528 090 0528 090 Connector 5 0[...]

L1 L1 U1 V1 W1 W2 U2 V2 L2 L3 L1a L2a L3a 24 6 13 5 L1 L1 M 3~ 56 HC 920 • HC 940 • HC 960 GB Electrical schematic 12.10 Electrical schematic HC920 • HC940 12.11 Electrical schematic HC960 L1 Z1 U1 U2 Z2 N PE BK 6 b 3 V[...]

HC 920 • HC 940 • HC 960 57 GB Appendix 13. Appendix 13.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the sp[...]

58 HC 920 • HC 940 • HC 960 GB Appendix Application Tip Spray Bore Spraying marking angle inch / mm width mm 1) Order no. Order no. Order no. Natural paints 407 40° 0.007 / 0.18 160 0090 407 1088 407 0552 407 Clear paints 507 50° 0.007 / 0.18 190 0090 507 ––––––– ––––––– Oils 209 20° 0.009 / 0.23 145 0090 209 1088[...]

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130 HC 920 • HC 940 • HC 960 GB Important notes on product liability As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated. If the user applies outside accessories and s[...]

HC 920 • HC 940 • HC 960 133 Entsorgungshinweis: Gemäß der europäischen Richtlinie 2002/96/EG zur Entsorgung von Elektro-Altgeräten, und deren Umsetzung in nationales Recht, ist dieses Produkt nicht über den Hausmüll zu entsorgen, sondern muss der umweltgerechten Wiederverwertung zugeführt werden! Ihr Wagner-Altgerät wird von uns, bzw. [...]

134 HC 920 • HC 940 • HC 960 D Konformitätserklärung Hiermit erklären wir, dass die Bauart von WAGNER HC 920, HC 940, HC 960 folgenden einschlägigen Bestimmungen entspricht: 98/37 EG. Angewendete harmonisierte Normen, insbesondere: EN 292-1/-2, EN 55014–1/2 (Geräte mit Elektromotor), EN 60204 (Geräte mit Elektromotor). Angewendete natio[...]