Weider WESY49202 manual

QUESTIONS? As a manufacturer , we are com- mitted to providing complete customer satisfaction. If you have questions, or find that there are missing or damaged parts, we will guarantee you complete satisfaction through direct assis- tance from our factory . TO A VOID UNNECESSAR Y DELA YS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUST OMER HOT LINE. The [...]

1. Read all instructions in this manual and in the accompanying literature before using the weight system. 2. It is the responsibility of the owner to ensure that all users of the weight system are ade- quately informed of all precautions. 3. The weight system is intended for home use only . Do not use the weight system in any commercial, rental, o[...]

3 BEFORE YOU BEGIN ASSEMBLED DIMENSIONS: Height: 78 in. Width: 1 10 in. Length: 92 in. Foot Plate High Pulley Station Lat Bar Leg Lever Butterfly Arms Assist Arm Press Arm W eight Stacks Backrests Dip Handles Pull-up Handles W arning Decal 1 W arning Decal 1 Wa rning Decal 3 Wa rning Decal 2 Leg Press Plate Thank you for selecting the versatile CLU[...]

4 ASSEMBL Y 1 8 8 11 51 27 1 4 3 1 51 5 1. Before beginning assembly , be sure that you have read and understand the infor- mation in the box above. Locate and open the parts bag labeled “FRAME ASSEMBL Y .” Press two 50mm Square Outer Caps (51) onto the Stabilizer (5). Press a 50mm Square Inner Cap (27) into the Base (4). Insert six M8 x 65mm C[...]

5 2. Slide the Assist Upright (74) and the Leg Press Upright (56) onto the indicated M8 x 65mm Carriage Bolts (1) in the Stabilizer (5). The high side of the brackets on the Assist Upright and Leg Press Upright should be on the side shown. Hand tighten four M8 Nylon Locknuts (3) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet. Press [...]

6 4. Press a 50mm Square Inner Cap (27) into the end of the T op Frame (55). Press a 45mm Square Inner Cap (44) into each end of the crossbar on the T op Frame. Press two 25mm Inner Caps (1 13) into the top of the crossbar . Attach the T op Frame (55) to the Assist Upright (74) and the Leg Press Upright (56) with two M8 x 70mm Bolts (1 1) and two M[...]

7 7. Press a Weight Tube Bumper (64) into the end of the Short Weight Tube (108). Insert the W eight Tube into the front stack of W eights (25). Be sure that the pin on the Weight T ube is sitting in the pin groove in the top W eight. Lubricate the inside of the holes in a T op Wei ght (65). Set the T op Weight onto the front stack of Weights (25).[...]

8 9. Attach the upper ends of the Short Weight Guides (73) to the T op Frame (55) with an M8 x 150mm Bolt (60), two 19.5mm Spacers (61), and an M8 Nylon Locknut (3). Attach the upper ends of the Long Weight Guides (62) to the T op Frame (55) in the same manner . 10. Locate and open the parts bag labeled “ARM ASSEMBL Y .” Make sure there is a Bu[...]

9 12. Press a 25mm Round Inner Cap (49) into one of the Press Arms (46). Press a 45mm Square Inner Cap (44) into the Press Arm. Attach the Press Arm (46) to one side of the Press Frame (17) with two M8 x 60mm Bolts (22) and two M8 Nylon Locknuts (3). Assemble the other Press Arm (46) in the same manner . 13. Identify the Right Arm (48) and the Left[...]

10 15. See the inset drawing. Attach the Military Press Arm (84) to the Pivot Arm (101) with two M8 x 55mm Bolts (33) and two M8 Nylon Locknuts (3). Press two 38mm Square Inner Caps (32) into the Military Press Arm (84). Press two 25mm Round Inner Caps (49) into the Military Press Arm. Attach the Pivot Arm (101) to the Assist Upright (74) with an M[...]

11 17. Attach the Left Pull-up Arm (75) and the Right Pull-up Arm (77) to the Assist Upright (74) with two M8 x 70mm Bolts (1 1) and two M8 Nylon Locknuts (3). Attach the Left Dip Arm (78) and the Right Dip Arm (79) to the Assist Upright (74) with two M8 x70mm Bolts (1 1) and two M8 Nylon Locknuts (3). We t the end of the Left Pull-up Arm (75) with[...]

12 20. Wrap the High Cable (58) around a “V”-Pulley (50). Attach the Pulley and a Long Cable T rap (31) to the indicated bracket on the Front Upright (42) with an M10 x 55mm Bolt (86) and an M10 Nylon Locknut (21). Be sure that the Long Cable T rap is positioned to hold the Cable in place. 21. Route the High Cable (58) around the “V”- Pulle[...]

13 24. See the inset drawing. Attach a 90mm Pulley (15) and a Cable T rap (66) to the upper hole in a Long “U”-Bracket (57) with an M10 x 50mm Bolt (12) and an M10 Nylon Locknut (21). Be sure that the Cable T rap is inside the Long “U”-Bracket. Note: This may come pre- assembled. Route the High Cable (58) through the Long “U”-Bracket (5[...]

14 27. Locate the Low Cable (23). Route the Low Cable under a 90mm Pulley (15). Attach the Pulley to the M10 x 95mm Bolt (not shown) in the Press Frame (17) with an M10 Nylon Locknut (21). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame and that the Cable is between the Pulley and the crossbar on the Pres[...]

15 31. Attach the end of the Low Cable (23) to the Long “U”-Bracket (57) with an M8 Nylon Locknut (3) and an M8 W asher (8). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut, as shown in the inset drawing. 32. Attach the High Cable (58) t[...]

16 34. Wrap the Military Press Cable (72) around a “V”-Pulley (50). Attach the Pulley to the T op Frame (55) with an M10 x 55mm Bolt (86) and an M10 Nylon Locknut (21). W rap the Military Press Cable (72) around a 90mm Pulley (15). Attach the Pulley to the indicated bracket on the Assist Arm (105) with an M10 x 45mm Bolt (76) and an M10 Nylon L[...]

17 36. Slide an M8 W asher (8) onto an M8 x 75mm Bolt (93). Insert the Bolt through the indicated hole in the Pivot Arm (101). The Bolt must be inserted from the side shown. Fully tight- en an M8 Nylon Locknut (3) onto the Bolt. W rap the Military Press Cable (72) around a 90mm Pulley (15). Attach the Pulley and a Cable T rap (66) to the Pivot Arm [...]

18 38. Locate the Leg Press Cable (99). Attach the end of the Leg Press Cable to the Long “U”- Bracket (57) with an M8 Nylon Locknut (3) and an M8 W asher (8). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing. W rap the Leg Press Cable (99) around [...]

19 40. Locate and open the parts bag labeled “SEA T ASSEMBL Y .” Insert an M6 x 60mm Carriage Bolt (92) through the center hole in a Seat Plate (37). Attach the Seat Plate to the Rear Backrest (85) with two M6 x 16mm Screws (18). Insert the M6 x 60mm Carriage Bolt (92) through the indicated hole in the Leg Press Upright (56). T ighten an M6 Nyl[...]

20 43. Attach the Front Backrest (41) to the Front Upright (42) with two M6 x 65mm Screws (43) and two M6 W ashers (10). The Backrest must be oriented as shown. 44. Press a 38mm Square Inner Cap (32) into the Front Seat Frame (36). Insert an M6 x 50mm Carriage Bolt (38) through the center hole in the Seat Plate (37). Attach the Seat Plate to the Se[...]

47. Press two19mm Round Inner Caps (34) into each Pad T ube (28). Insert a Pad T ube (28) into the Front Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad T ube. Insert the other Pad T ube (28) into the Leg Lever (29). Slide a Foam Pad (30) onto each end of the Pad T ube. 48. Remove the backing from the CLUB WEIDER 16.6ST decal and ap[...]

22 ADJUSTMENTS The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR- T ANT : When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start- ing position for t[...]

23 AT T ACHING AND REMOVING THE SEA T To attach the Seat (13), set the bracket on the Front Seat Frame (36) onto the indicated pins on the Front Upright (42). Attach the Front Seat Frame to the Front Upright with the M8 x 70mm Carriage Bolt (14) and the Seat Knob (40). For some exercises, the Seat (13) must be removed. First, be sure that the chain[...]

24 WEIGHT RESIST ANCE CHART This chart shows the approximate weight resistance at each weight station. “T op” refers to the 6.5 lbs. top weight. The other numbers refer to the 12.5 lbs. weight plates. The butterfly arm resistance listed is the resis- tance for each butterfly arm. WEIGHT PRESS BUTTERFL Y LEG HIGH LOW MILIT AR Y LEG ASSIST ARM AR[...]

TROUBLESHOOTING AND MAINTENANCE Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immedi- ately . The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES W oven cable, the type of cable used on the weight system, can stretch [...]

26 CABLE DIAGRAMS The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and the cable traps have been assembled correctly . If the cables have not been correctly routed, the weight system will[...]

27 Military Press Cable (72) Leg Press Cable (99) 1 —Rear Weight Stack 2 3 4 7 6 5 3 2 4 — Rear Seat Frame 8 — Pivot Arm 1 — Long “U”-Bracket Military Press Cable (72) and Leg Press Cable (99)[...]

M8 x 60mm Bolt (22) M8 x 45mm Bolt (24) M8 x 55mm Bolt (33) M10 x 50mm Bolt (12) M10 x 45mm Bolt (76) M10 x 55mm Bolt (86) M6 x 50mm Carriage Bolt (38) M6 x 70mm Screw (1 14) M6 x 60mm Carriage Bolt (92) M6 x 50mm Screw (81) M6 x 65mm Screw (43) M6 x 16mm Screw ( 18 ) M6 W asher (10) M10 Nylon Locknut (21) M8 Nylon Locknut (3) M6 Nylon Locknut (2) [...]

M8 x 65mm Carriage Bolt (1) M8 x 70mm CarriageBolt (14) M8 x 70mm CarriageBolt (1 1) M8 x 75mm Bolt (93) M8 x 120mm Bolt (68) M8 x 150mm Bolt (60) M10 x 150mm Bolt ( 106 ) M10 x 198mm Bolt (59) M10 x 85mm Bolt (16) M10 x 80mm Bolt (67) M10 x 95mm Bolt (88) M10 x 75mm Bolt (1 1 1) M10 x 105mm Bolt (1 12)[...]

50mm Square Outer Cap (51) 25mm Square Inner Cap (6) 50mm Square Inner Cap (27) 25mm Round Inner Cap (49) 45mm Square Inner Cap (44) 19mm Round Inner Cap (34) 38mm Square Inner Cap (32) 25mm Round Cover Cap (70) 25mm Inner Cap (1 13) 25mm x 50mm Inner Cap (107) 32mm Round Inner Cap (109)[...]

P ART LIST—Model No. WESY49202 R0103A Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. Key No. Qty . Description 1 10 M8 x 65mm Carriage Bolt 22 M6 Nylon Locknut 34 2 M8 Nylon Locknut 41 Base 51 Stabilizer 61 25mm Square Inner Cap 71 15mm Spacer 81 2 M8 W asher 91 0 M10 W asher 10 1 1 M6 W asher[...]

60 27 21 50 55 86 11 8 15 12 44 88 15 58 21 44 21 3 61 62 24 3 58 71 3 65 108 64 25 26 19 9 3 3 49 6 22 46 46 16 3 9 15 21 59 23 21 17 27 1 4 10 43 41 42 21 3 50 31 86 70 69 69 70 21 47 44 45 44 45 48 50 31 86 13 40 38 37 18 32 34 30 28 3 49 83 33 10 2 36 14 15 29 35 30 34 34 30 28 21 9 32 30 34 8 11 3 11 3 81 88 44 44 83 66 66 66 90 89 89 7 3 1 1 [...]

ORDERING REPLACEMENT P ARTS To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (WESY49202) 2. The NAME o[...]