3M 40800 инструкция обслуживания

"3M-Matic"and "AccuGlide" are T rademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 201 1 44-0009-2077-5 (B07081 1-NA) Serial No. For reference, record machine serial number here. Important Safety Information Spare Parts ™ 3M-Mat i c ™ BEFORE INST ALLING OR OPERA TING THIS EQUIPMENT Read, understand, and follow [...]

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic TM 700r Random case sealer . 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 E[...]

3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tap[...]

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T ABLE OF CONTENTS - MANUAL 1: 700r Random Case Sealer (For T aping Head Information - See MANUAL 2: AccuGlide 3 T aping Heads - 2 inch) 700r Random Case Sealer Page Cover Page Replacement Parts and Service Information ........................................................................ i - ii T able of Contents ................................[...]

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T ABLE OF CONTENTS (continued) i iv 700r-NA 201 1 July 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ........................................................................... 17 5.2 Overseas Shipment Packaging (Optional) .......................................................................... 17 5.3 Handling and T [...]

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9 T ABLE OF CONTENTS (continued) v 700r-NA 201 1 July 1 1. Setup and Adjustments 1 1.1 Box Width Adjustment .................................................................................................. ...... 37 1 1.2 Box Height Adjustment ................................................................................................. ...... [...]

ABBREVIA TIONS AND ACRONYMS LIST OF ABBREVIA TIONS, ACRONYMS 3M-Matic - T rademark of 3M St. Paul, MN 55144-1000 AccuGlide - T rademark of 3M St. Paul, MN 55144-1000 Scotch - T rademark of 3M St. Paul, MN 55144-1000 Drw . - drawing Ex. - for example Fig. - exploded view fi gure no. (spare parts) Figure - Illustration Max. - maximum Min. - minimum [...]

1-INTRODUCTION 1 1.1 Manufacturing Specif i cations / Description / Intended Use The 3M-Matic TM 700r Random Case Sealer with AccuGlide TM 3 T aping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted containers. The 700r automatically adjusts to a wi[...]

2 201 1 July 700r-NA 1-INTRODUCTION (continued) 1.2.2 Manual Maintenance Keep the manual in a clean and dry place near the machine. Do not remove, tear , or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy . 1.2.3 Consulting the Ma[...]

3 2.1 Data Identifying Manufacturer and Machine 201 1 July 700r-NA 2-GENERAL INFORMA TION For Commercial Use Only 4000563 I N T E R T E K[...]

4 2-GENERAL INFORMA TION (continued) 201 1 July Contents—700r Random Case Sealer (1) 700r Random Case Sealer , T ype 40800 (1) T ool/Spare Parts Kit (1) Instruction and Parts Manual 700r-NA Scotch ® , AccuGlide TM , and 3M-Matic TM are T rademarks of 3M, St. Paul, Minnesota 55144-1000 2.2 W arranty Equipment W arranty and Limited Remedy: THE FOL[...]

5 201 1 July 700r-NA 3-SAFETY 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: The machine is provided with a LA TCHING EMERGENCY ST OP BUTTON (Figure 3-1) ; when this button is pressed, it stops the machine at any point in the[...]

6 3-SAFETY (continued) 201 1 July 700r-NA Figure 3-4 3.3 T able of Warnings • T o reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer . − Allow only properly trained and quali fi ed personnel to operate and servic[...]

7 3-SAFETY (continued) 201 1 July 700r-NA Figure 3-7 W ARNING Sharp Blade Figure 3-8 Figure 3-5 Figure 3-6 • T o reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. W ARNING Important! T ape cutting blade. Never remove the  [...]

8 3-SAFETY (continued) 201 1 July 700r-NA 3.7 Residual Hazards The case sealer 700r incorporates various safety protections which should never be removed or disabled. It is essential that the operator and service personnel be warned that hazards exist which cannot be eliminated. 3.8 Recommendations and Measures to Prevent Other Hazards which Cannot[...]

9 3-SAFETY (continued) 201 1 July 700r-NA Operator's Skill Levels Required to Perform the Main Operations on Machine Skill 1: Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart produc[...]

10 3-SAFETY (continued) 201 1 July Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer . Also refer to Manual 2 for taping head components. Figure 3-9—700r Case Sealer Components (Left Front View) 700r-NA 3.12 Component Locations Emergency Stop Switch Upper T aping Head Power Switch Assembly [...]

11 78-8070-1421-8 (2) Important Safeguards (continued) Figure 3-10 – Replacement Labels/3M Part Numbers 700r-NA 201 1 July 78-8062-4266-1 STOP 78-8095-1 141-9 78-8070-1329-3 78-8070-1319-4 78-81 13-6769-3 78-81 13-6768-5 78-8068-3859-1[...]

12 Important Safeguards (continued) Figure 3-1 1 – Replacement Labels/3M Part Numbers 700r-NA 201 1 July 78-8070-1332-7 78-8098-8908-8 78-8070-1336-8 (2) 78-8070-1328-5 78-8070-1317-8 78-8070-1333-5[...]

13 Important Safeguards (continued) Figure 3-12 – Replacement Labels/3M Part Numbers 700r-NA 201 1 July Leg Height Adjustment Label (not shown) 3M Logo (not shown) 78-8060-8481-6 78-8070-1339-2 78-81 1 1-1496-2 78-81 13-6750-3 78-81 13-6717-2 78-81 13-6768-5 78-8137-0886-0[...]

14 201 1 July 700r-NA 4-SPECIFICA TIONS 4.1 Power Requirements Electrical: 120 V olt, 60Hz Pneumatic: 5 bar gauge pressure [70PSIG] 1 10 liter/min @ 21°C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A pressure regulator is included 4.2 Operating Rate Box drive belt speed is approximately 0.5 m/s [100 feet per minute]. IMPORT ANT SAFEGUARD 4.5 T ap[...]

15 201 1 July 700r-NA 4-SPECIFICA TIONS (continued) Specif i cations 4.6 T ape Roll Diameter Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 4.7 T ape Application Leg Length – Standard 70mm ± 6mm [2 3/4 inch ±1/4 inch] T ape Application Leg Length – Optional 50m[...]

16 201 1 July 700r-NA 4-SPECIFICA TIONS (continued) Control Side Box T ravel Infeed Conveyor (Supplied) Exit Conveyor 4.10 Machine Dimensions W L H A* B C** F T Minimum mm 790 1 180 1575 460 610*** 120 625 1640 [Inches] [31] [40 .5] [62] [18] [24] [4.75] [24.5] [64.5] Maximum mm 2185*** 890 [Inches] - - - - [86] - - [35] - - - - - - * Infeed/Exit c[...]

5-SHIPMENT -HANDLING-STORAGE, TRANSPORT 17 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air . - Optional sea freight package is available. Packaging Overall Dimensions (Figure 5-1) See Speci fi catio[...]

18 6.1 Uncrating The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1). Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2). After cutting out or removing the staples, lift the shipping box in order to clear the machin[...]

19 M8 x 1.25mm Socket Head Screws Adjustable Legs Figure 7-2 7.4 Machine Positioning / Bed Height 1 - Lift the machine with belts or ropes paying attention to place the belts in the points ( Figure 7-2). T o set the machine bed height, do the following: 7-INST ALLA TION Figure 7-1 A B 201 1 July 700r-NA 2. Loosen, but do not remove, two (2) M8 x 1.[...]

20 7-INST ALLA TION (continued) 201 1 July 700r-NA 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Cut the plastic strap which attaches the strip and the EMERGENCY ST OP cable to the frame (Figure 7-5). Cut the plastic ties holding the lower taping head in position[...]

21 Machine Setup (continued) 4. Pneumatic connection. a. Read and remove safety tag from pneumatic "On/Off" valve. b. Connect the main air supply line to the inlet side of the on/off valve using the barbed fi tting and hose clamp provided (See Figure 7-7B) . The customer supplied air hose (8mm [5/16 inch] ID) must be clamped tightly to t[...]

22 7-INST ALLA TION AND SETUP (continued) Figure 7-7 – 700r Frame Setup 700r-NA 201 1 July Column Guards Buff ng Roller Cable Tie C A B Note: Column Guards are removed before Installing the Bumper Supports (see Figure 2-6 and Figure 6-1). Column Guards are then reinstalled (as shown in a rotated 180° position) 7. Hold taping head BUFFING ROLLER [...]

23 7-INST ALLA TION AND SETUP (continued) 7.8 Centering Guides 1. Remove the two centering guides and four (4) M6 x 20 socket head screws from the package. 2. Using a 5mm hex key wrench, attach the centering guides to the rails with four (4) M6 x 20 screws (two [2] in each guide as shown in Figure 7-1 1) . 1. Remove the conveyor and the package of [...]

24 7-INST ALLA TION AND SETUP (continued) 7.12 Box Size Capacity of Case Sealer At its factory setting, the case sealer handles box sizes up to 620mm [24.5 inch] maximum height (See Specif cations Section). If larger capacity is needed, the machine can be adjusted to accom- modate boxes up to 725mm [28.5 inch] high. Refer to "Special Setup Pro[...]

25 Refer to Figure 7-13 and 7-14 below to acquaint yourself with the various components and controls of the case sealer . Also see Figures in Manual 2 for taping head components. • T o reduce the risk associated with mechanical and electrical hazards: − Read, understand and follow all safety and operating instructions before operating or servic[...]

26 700r-NA 201 1 July Figure 7-14 – Controls, V alves and Switches Note – The case sealer has a circuit breaker located in the electrical enclosure on the lower left side of the machine frame. If circuit becomes over- loaded and circuit breaker trips, unplug the machine electrical cord and determine cause of overload. After two minutes, remove [...]

27 700r-NA 201 1 July Pressure Regulator regulates main air pressure to the machine to adjust pressure, pull knob up and turn – push down to lock setting. Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits. If water collects in bottom of bowl, lift up on the valve on the bottom of bowl to drain. 3.[...]

28 700r-NA 201 1 July For boxes which are fully packed with products that support the top fl aps, the adjustment of this regulator is not critical since the boxes can support the pressure of the upper frame (drive belts) at a wide range of regulator settings. However , if under- fi lled or fragile boxes are sealed, this regulator can be used to s[...]

29 7.17 Theory of Operation The air supply powers movement of the centering guides and upper drive assembly to automatically adjust the case sealer to the box size being sealed as follows: 1. A box centering switch in the center of the infeed roller conveyor actuates movement of the centering guides. When the operator pushes a box onto the infeed c[...]

30 4. Once the box is pushed under the upper taping head, the upper drive assembly raising switch is released causing the upper drive assembly to descend onto the box top, as shown in Figure 7-21 , allowing the drive belts to convey the box through the upper and lower taping heads for application of the tape seals. 5. As the box is conveyed through[...]

31 201 1 July 700r-NA 7.23 Inspection of Phases (For Three-Main Phases Only) N/A for this machine. 7-INST ALLA TION (continued) 7.19 Completion of T aping Heads See Manual 2 for Complete Instructions: Important – Do not cut against the apply roller - roller damage could occur . 7.22 Machine Connection to the Mains - Push the LA TCHING EMERGENCY S[...]

32 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further pushing causes the two top and bottom belts to drive the box through the taping heads which automatically seal the top and bottom seams. The carton is th[...]

9-CONTROLS 33 9.3 Main Air On-Off V alve-Regulator-Filter Filter Regulator Down to Lock Up to Adjust Air Supply Connector Air On/Off V alve 201 1 July 700r-NA 9.1 Electrical/Drive Belt On/Off Switch 9.2 Latching Emergency Stop Button Figure 9-1 Figure 9-2 Figure 9-3 E-Stop Location[...]

34 9.4 Upper Drive Raising Switch Figure 9-4 9-CONTROLS (continued) 9.5 Air Pressure Regulator / T op Drive Force Adjustment 9.6 Upper Drive Assembly Actuator Switch Figure 9-5 Figure 9-6 Upper Drive Actuator Switch Pneumatic V alve Drive Assembly Raising Switch 201 1 July 700r-NA[...]

35 201 1 July 700r-NA 9-CONTROLS (continued) 9.8 Location of Controls 9.7 Box Conveying / T ape Seal Application Upper T aping Head Upper Drive Assembly Release Knob Box Centering Guides Infeed End Box Side Guides Centering Switch Upper Drive Assembly Switch Upper Drive Belt Covers and Belts Box Drive Belts Lower T aping Head Emergency Stop Switch [...]

10-SAFETY DEVICES OF THE MACHINE 36 10.1 Blade Guards Both the top and bottom taping units have a blade guard (See Manual 2: AccuGlide™ 3 T aping Heads - 2 inch ). 201 1 July 700r-NA • T o reduce the risk associated with hazardous voltage: − Position electrical cord away from foot and vehicle traf fi c. W ARNING • T o reduce the risk assoc[...]

1 1 - SET UP AND ADJUSTMENTS 37 Upper Drive Actuator Switch 201 1 July 700r-NA Figure 1 1-1 Figure 1 1-2 1 1.1 Box Width Adjustment Boxes are automatically centered by the Side Guides (Figure 1 1-1). The Side Guides are triggered by the Centering Guide Switch which is located on the machine bed. Side Guides air pressure adjustments can be made usin[...]

1 1 - SET UP AND ADJUSTMENTS (continued) 38 201 1 July 700r-NA Figure 1 1-5 Note – The upper head has a unique feature for overstuf fed boxes. The head will raise up to 13mm [0.5 inches] to compensate for this condition. 1 1.5 Run Boxes to Inspect Adjustment (Figure 1 1-5) T urn electrical and air pressure switches to On . This starts the drive b[...]

39 12-OPERA TION 12.1 Operator's Correct Working Position and Operational Flow (Figure 12-1). 12.3 Starting Production Let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 T ape Replacement and Threading Skill 1 - Operator See Manual 2: AccuGlide™ 3T aping Heads - 2 inch. Press the LA TCHING EM[...]

40 201 1 July 700r-NA Cause Narrow boxes Worn drive belts T op taping head does not apply enough pressure T aping head applying spring holder missing T aping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Motor not turning Machine's minimum height stop does not match tape head [...]

41 T roubleshooting Guide T roubleshooting (continued) Problem Upper drive assembly does not move up or moves up slowly Upper taping head does not move down at the end of the taping cycle Upper drive assembly comes down too fast or too hard Centering guides move slower than normal Cause Lower air pressure Defective head raising valve Worn head rais[...]

42 201 1 July 700r-NA 13.1 Safety Measures (see Section 3) Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. 13.2 T ools and Spare Parts Supplied with the Machine See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Qualif i cation Sections[...]

43 Maintenance (continued) A E C B D 13.8 Box Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Lower Drive Belts Figure 13-4 1. Remove and retain center plates (A) and four (4) screws. 2. Remove and retain side cover (B) and fasteners. 3. Loosen, but do not remove lock nut[...]

44 13-MAINTENANCE AND REP AIRS (continued) 13.10 Box Drive Belt T ension The four (4) continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by an electric gear motor . T ension adjustment of these belts may be required during normal operation. Belt tension must be adequate to positively mo[...]

45 Adjustments (continued) Refer to Figure 13-8 and 13-9 and adjust belt tension as follows: 1. Remove and retain center plates/front cover and four (4) screws. 2. Loosen, but do not remove, M10 lock nut with a 17mm open-end wrench. 3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in (clockwise) to increase tension or[...]

46 Adjustments (continued) T aping Head Adjustments – Refer to Manual 2 T APE WEB ALIGNMENT – Manual 2 T APE DRUM FRICTION BRAKE – Manual 2 APPL YING MECHANISM SPRING – Manual 2 ONE-W A Y TENSION ROLLER – Manual 2 T APE LEG LENGTH ADJUSTMENT – Manual 2 EXTENDED PLA TE BUMPER - Manual 2 Figure 13-9 – Box Drive Belt T ension Adjustment,[...]

47 Special Setup Procedure - Column Bumper Installation Installation Instructions - Column Bumper (A parts package is included with the unit for installation purposes). The Column Bumper will be located on the column according to the size of the box that is to be taped (Refer to Figure 13-10A ). 1. Raise and Lock the Upper Drive Assembly . Importan[...]

48 Special Setup Procedure (continued) 4. Install and tighten the six (6) screws and plain washers in each column that were removed in Step 2. Turn on air supply , raise and lock upper drive assembly in fully raised position and remove all blocks and spacers. If desired, the bed height can now be decreased to 570mm [22.5 inch] by adjusting legs upw[...]

49 Special Setup Procedure (continued) Box Height Range – (Refer to Figure 13-1 1 / Section 7.4 / and Specif cations ) The operating range of the upper drive assembly can be adjusted to minimize its movement (which increases the operating speed) and in conjunction with adjusting the bed height, to change the range of box heights being sealed. Aft[...]

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51 13-MAINTENANCE AND REP AIRS (continued) 13.12 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ____[...]

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53 201 1 July 700r-NA Figure 14-2 Figure 14-1 14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country . 14.2 Emerg[...]

54 16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 700r-NA 201 1 July[...]

55 16-TECHNICAL DIAGRAMS (continued) 16.2 Pneumatic Diagram 201 1 July 700r-NA • T o reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply of f and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads W ARNING[...]

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57 201 1 July 700r-NA 16-TECHNICAL DOCUMENT A TION AND INFORMA TION (continued) 16.3 Spare Parts Order Order parts by quoting the following information: (Refer to the Identi fi cation Plate on the Machine) • MACHINE MODEL • SERIAL NUMBER • FIGURE NO. • POSITION • 3M P ART NO. (1 1 DIGITS) • DESCRIPTION • QUANTITY Important! The machi[...]

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59 Part Number Option/Accessory 78-8   Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment (exit only) 78-8069-3926-6 Low T ape Sensor Kit 70-0064-4965-9 AccuGlide 3 High Speed 2 Inch Upper T aping Head 70-0064-4964-2 AccuGlide 3 High S[...]

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61 201 1 July 700r-NA Frame Assemblies 700r Random Case Sealer Figure 5919 Figure 15239 Figure 5920 Figure 5921 Figure 3437 Figure 5670 Figure 3439 Figure 15104 Figure 10440 Figure 15238 Frame Assemblies[...]

62 2 7 5 9 10 3 1 16 18 17 11 11 16 20 7 4 20 18 19 15 21 14 13 12 8 6 1 2 8 20 18 11 22 201 1 July 700r-NA 700r Figure 10440[...]

63 201 1 July 700r-NA 700r Figure 10440 Ref. No. 3M Part No. Description 10440-1 78-8076-4633-2 T ape Roll Bracket Assembly 10440-2 78-8070-1565-2 T ape Drum Bracket Assembly 10440-3 78-8070-1566-0 Bracket – T ape Drum 10440-4 78-8070-1395-4 Bracket – Bushing Assembly 10440-5 78-8070-1568-6 Cap – Bracket 10440-6 78-8076-4519-3 Shaft – T ape[...]

64 17 15 12 17 16 16 19 44 14 43 45 46 23 24 22 20 20 21 31 30 29 28 28 27 26 36 2 7 5 8 9 10 40 41 42 39 36 11 12 13 34 33 33 32 35 25 6 6 1 6 6 37 4 3 5 = OPTIONAL 25 25 27 201 1 July 700r-NA 700r Figure 3437 Optional Caster Option* 52 51 49 50 48 = 2, 3, 4, 5[...]

65 201 1 July 700r-NA 700r Figure 3437 Ref. No. 3M Part No. Description 3437-1 78-8091-0320-9 Conveyor Bed Assembly 3437-2 78-8091-0321-7 Bed – Conveyor 3437-3 78-8091-0307-6 Support – Drive 3437-4 26-1003-5842-8 Screw – Hex Hd, M8 x 20 3437-5 78-8017-9318-9 Washer – Plain, 8 mm 3437-6 78-8076-5381-7 Leg Assembly – Inner , W/Stop 3437-7 7[...]

66 38 38 38 37 40 41 34 34 36 26 27 23 22 21 20 10 10 11 12 28 29 24 25 35 39 33 30 32 31 3 3 8 8 7 9 5 6 1 3 4 2 29 17 17 17 19 16 18 14 15 13 17 17 39 42 44 43 C C B B B N M M N G G H H I I L L O O A A A D D E E F F = 201 1 July 700r-NA 700r Figure 3439[...]

67 201 1 July 700r-NA 700r Figure 3439 Ref. No. 3M Part No. Description 3439-1 78-8076-4663-9 Cylinder – Air /32 x 580 + 20 3439-2 78-8094-6457-7 Cap – 1/8 Inch 3439-3 78-8091-0313-4 Elbow – 3199.08.10 3439-4 78-8076-4680-3 Screw – Cushioning, Cyl/32 3439-5 26-1005-6358-9 V alve – R/O-3-M5 26-1005-6359-7 Fitting - Barb N-M5-Pk3 3439-6 78-[...]

68 201 1 July 700r-NA 700r 18a 18b 18b 32 13 Figure 5670[...]

69 201 1 July 700r-NA 700r 5670-1 78-8094-6379-3 Support – Box 5670-2 78-81 13-6759-4 Box – W/English Language Label 5670-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5670-4 78-8005-5740-3 Washer – Plain, 4 mm 5670-5 26-1003-6914-4 Nut – Plastic Insert, M4 5670-6 78-8076-4715-7 Cord Grip 5670-7 78-8076-521 1-6 Set Nut – GMP 13.5 567[...]

70 700r Random Case Sealer 700r 201 1 July 700r-NA 700r 4 45 45 46 44 42 4 43 3 2 20 22 21 26 47 25 24 23 28 29 30 27 48 16 15 12 11 14 14 19 18 68 66 67 17 13 50 50 57 56 55 54 53 59 49 49 58 63 51 52 60 61 62 64 65 63 60 31 71 (R/H) 72 (L/H) Figure 15238 / 1[...]

71 201 1 July 700r-NA 700r Figure 15238 / 1 Ref. No. 3M Part No. Description 15238-1 78-8100-1 150-8 Bottom Drive Assembly – W/O Motor 15238-2 78-8070-1580-1 Frame – Drive 15238-3 78-8070-1514-0 Spacer 15238-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12 15238-7 78-8052-6710-7 Roller – Idler 15238-8 78-8052-6709-9 W asher – Special 15238-9 78-8[...]

72 700r 201 1 July 700r-NA 10 40 41 41 14 69 36 36 37 37 35 34 38 38 32 33 40 7 8 9 74 73 39 39 (R/H) (L/H) 72 71 39 31 (R/H) (L/H) 1 70 Figure 15238 / 2[...]

73 201 1 July 700r-NA 700r Figure 15238 / 2 Ref. No. 3M Part No. Description 15238-40 78-8052-6713-1 Ring – Polyurethane 15238-41 78-8060-8416-2 Nut – Special, M20 x 1 15238-42 78-8054-8987-9 Chain – 3/8 Inch P=57 15238-43 78-8070-1531-4 Belt – Drive With Hook 15238-44 78-8070-1585-0 Cover – Drive, Rear 15238-45 26-0001-5862-1 Screw – F[...]

74 700r 201 1 July 700r-NA 46 7 8 45 47 40 41 15 50 49 44 48 37 42 38 38 5 5 3 28 32 34 13 43 4 2 21 1 20 31 37 38 48 19 29 23 24 20 39 30 12 11 27 16 = 15 22 18 40 18 26 41 42 35 8 5 36 33 14 13 6 10 9 13 46 36 5 1 4 47 23 22 17 7 44 17 + 18 + 1 9 20 + 2 1 45 1 8 Figure 15104 * NOTE - IMPORT ANT : - Parts #40 & 41 are for "NORMAL" Po[...]

75 201 1 July 700r-NA 700r Figure 15104 Ref. No. 3M Part No. Description 15104-1 78-8076-4539-1 Column - Outer 15104-2 78-8076-4540-9 Pin - Air Cylinder 15104-3 78-8060-8035-0 E-Ring 7 DIN 6799 15104-4 78-8054-8821-6 End - Cap 15104-5 26-1003-7964-8 Screw Soc. Hd. Hex. Soc. Dr ., M8 X 20 15104-6 78-8137-0830-8 Plate - Bumper Support 15104-7 78-8137[...]

76 201 1 July 700r-NA 700r 29 42 43 43 51 29 36 37 35 39 38 38 40 40 39 34 42 26 27 28 71 70 41 41 (R/H) (L/H) 69 68 41 33 (R/H) (L/H) 1 67 Figure 15239 / 1[...]

77 201 1 July 700r-NA 700r Figure 15239 / 1 Ref. No. 3M Part No. Description 15239-1 78-8100-1 155-7 Upper Drive Assembly – W /O Motor 15239-2 78-8070-1588-4 Frame – Drive, Upper 15239-3 78-8070-1520-7 Guide – Drive Belt 15239-4 26-1005-4757-4 Screw – Flat Hd, M5 x 20 15239-5 78-8070-1589-2 Clamp – Upper Head 15239-6 78-8070-1590-0 Shaft [...]

78 700r Random Case Sealer 700r 201 1 July 700r-NA 3 3 9 8 2 20 5 6 66 16 4 7 32 31 60 65 61 44 45 48 49 47 46 56 58 58 58 57 52 59 54 55 53 51 50 30 23 19 16 16 17 11 12 14 12 18 15 13 59 59 59 21 22 62 63 64 10 33 Figure 15239 / 2[...]

79 201 1 July 700r 700r-NA Figure 15239 / 2 Ref. No. 3M Part No. Description 15239-38 78-8070-1529-8 Support – Shaft 15239-39 78-8070-1530-6 Bearing – 6205-2RS 15239-40 78-8057-5739-6 Key – M5 x 5 x 30 mm 15239-41 78-8076-5105-0 Pulley Assembly – Drive 15239-42 78-8052-6713-1 Ring – Polyurethane 15239-43 78-8060-8416-2 Nut – Special, M2[...]

80 2 1 3 9 9 9 8 7 9 7 5 4 5 6 6 16 15 14 13 10 12 11 700r Random Case Sealer Figure 5919 700r 201 1 July 700r-NA[...]

81 700r Figure 5919 Ref. No. 3M Part No. Description 5919-1 78-8091-0660-8 Housing – Wire 5919-2 78-8076-4702-5 Grommet – /28 5919-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 5919-4 78-8076-4636-5 Strap – Wire 5919-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10 5919-6 78-8005-5741-1 Washer – Plain, M5 5919-7 78-8010-7417-6 Nut – Hex, M5 5919-8[...]

82 700r Random Case Sealer Figure 5920 700r 700r-NA 201 1 July[...]

83 Figure 5920 Ref. No. 3M Part No. Description 5920-1 78-8100-1 156-5 Infeed Conveyor Assembly 5920-2 78-8100-1 157-3 Frame – Infeed 5920-3 78-8076-4566-4 Frame 5920-4 78-8076-4518-5 Spacer – Bearing 5920-5 78-8023-2551-0 Bearing – 6005-2RS 5920-6 78-8076-4567-2 Pivot – Infeed 5920-7 78-8076-4568-0 Key – 7 x 8 x 25 5920-8 78-8100-1 158-1[...]

84 14 14 14 12 10 11 5 7 8 6 3 9 4 2 13 13 15 15 1 1 700r Random Case Sealer 700r 700r-NA 201 1 July Figure 5921[...]

85 Figure 5921 Ref. No. 3M Part No. Description 5921-1 78-8100-1 163-1 Conveyor Assembly – Infeed 5921-2 78-8129-6224-5 Plate – Reinforcement 5921-3 78-8100-1 164-9 Plate 5921-4 78-8076-4625-8 Screw – Special, M5 x 16 5921-5 78-8076-4579-7 Roller – /32 x 492 5921-6 78-8100-1 166-4 Plate – Roller 5921-7 78-8010-7157-8 Screw – Hex Hd, M4 [...]

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Accuglide 3 Upper and Lower High Speed T aping Heads 2 Inch T ype 10800 AccuGlide ™ is a T rademark of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2012 44-0009-2070-0 (E010712-NA) Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. Important Safety Inform[...]

[...]

i 4000563 I N T E R T E K 3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the [...]

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Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number list[...]

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7 Instruction Manual AccuGlide ™ 3 High Speed 2 Inch Upper and Lower T aping Heads T ype 10800 T able of Contents Page Replacement Parts and Service Information ............................................................................................ i - ii T able of Contents.....................................................................[...]

8 AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are T rademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment W arranty and Limited Remedy: Equipment W arranty and Limited Remedy: THE FOLLOWING W ARRANTY IS MADE IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO , ANY IMPLIED WARRANTY OF MERCHANT ABILITY OR FITNES[...]

1 AccuGlide 3 - 2" - NA 2012 January Intended Use The intended use of the AccuGlide™ 3 Upper and Lower T aping Heads - 2 Inch is to apply a "C" clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M-Ma[...]

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3 T aping Head Contents AccuGlide ™ 3 High Speed 2 Inch Upper and Lower T aping Heads consist of: Qty . Part Name 1 T aping Head Assembly 1 T ape Drum and Bracket Assembly 1 Hardware and Spare Parts Kit 1 Threading T ool The manual is an important part of the machine; all information contained herein is intended to enable the equip- ment to be ma[...]

4 Important Safeguards This safety alert symbol identif es important safety messages in this manual. READ AND UNDERST AND THEM BEFORE INST ALLING OR OPERA TING THIS EQUIPMENT . • T o reduce the risk associated with mechanical hazards: − Read, understand and follow all safety and operating instructions before operating or servicing the case seal[...]

5 AccuGlide 3 - 2" - NA 2012 January Important Safeguards (continued) 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . See "Replacement Parts Illustrations and Parts Lists" for label part number[...]

6 AccuGlide 3 - 2" - NA 2012 January Specif i cations 1. T ape: For use with Scotch ® pressure-sensitive fi lm box sealing tapes. 2. T ape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. T ape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch [...]

7 AccuGlide 3 - 2" - NA 2012 January Specif i cations Figure 2/1 Dimensional Drawing Optional T ape Drum Mounting Position 6mm [1/4 in.] Maximum 18mm [1 1/16 in.] Box Feed Direction 18mm [1 1/16 in.] Side View End View 76mm [3 in.] 50mm T ape Leg 76mm [3 in.] 6mm [1/4 in.] Maximum 405mm [16 in.] Maximum Roll Diameter 405mm [16 in.] Maximum Rol[...]

8 Installation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. 2. If a pusher or cleated conveyor is being used, steps should be taken in the conveyor design to prevent the pusher from con[...]

9 AccuGlide 3 - 2" - NA 2012 January Operation Figure 3-2 T aping Head Components/Threading Diagram - Lower Head (Left Side) View) Figure 3-1 T aping Head Components/Threading Diagram - Upper Head (Left Side) View) T ape Drum T ape Drum T ape Supply Roll T ape Supply Roll T ape Adhesive Side T ape Adhesive Side T ension Wrap Roller T ension Wr[...]

10 It is recommended that the detailed instructions and sketches in this manual be referred to the fi rst few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation. Note – Remove tape roll before removing taping head from machine to minimize weight. Operation (continued) Figure 3-[...]

11 Operation (continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller . Excess tape can be cut with a scissors at applying roller . Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. [...]

12 3. Bottom the blade slots against the screws. (This will position the blade at the correct angle.) T ighten the blade screws to secure the blade. Blade Guard The blade guard covers the blade whenever a box is not being taped. Periodically check to be sure the blade guard is functioning properly and returning to cover the blade. Replace any defec[...]

13 Maintenance (continued) Applying/Buff i ng Roller Replacement Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw . T o ease removal of second screw , a 5 mm hex socket has been provided at the bottom of the threads in both ends of the[...]

14 T ape Drum Friction Brake – Figure 5-3 The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring. T urn the nut clockwise to increase the braking force, and counterclockwise to[...]

15 Adjustments (continued) Applying Mechanism Spring T o obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when fi nished. The applying mechanism spring, shown in Figures 5-4A and 5-4B , controls applying and buf fi ng roller pressure on the box and returns the mechanism to the reset position. The spr[...]

16 AccuGlide 3 - 2" - NA 2012 January Adjustments (continued) T ape Leg Length 1. Remove and retain two hex head screws and remove the brush from normal position “A” on side frame. 2. Remount and secure brush in position “A-A” on side frame forward of normal location using original fasteners. 3. Remove cut-off bracket extensions from p[...]

17 T roubleshooting Cause The tape is threaded incorrectly The tape tension is too low The knurled roller drags T ape tracks to one side or drags on the support tabs of applying frame The one-way tension roller is not correctly positioned T aping head is not set up properly The blade is dull and/or has broken teeth T ape tension is insuf fi cient [...]

18 Problem T ape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller T ape not centered on box seam Cause There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Rollers in the tape path do not rotate freely The blade is not cut[...]

19 AccuGlide 3 - 2" - NA 2012 January Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear . These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper T aping Head - 2 inch Qty . Part Number Description 4 78-8076-45[...]

20 Replacement Parts Illustrations and Parts Lists AccuGlide™ 3 High Speed 2 Inch Upper T aping Head, T ype 10800 AccuGlide™ 3 High Speed 2 Inch Lower T aping Head, T ype 10800 1. Refer to the T aping Head Assemblies Figure to fi nd all the parts illustrations identi fi ed by f gure numbers. 2. Refer to the fi gure or fi gures to determine [...]

21 AccuGlide 3 - 2" - NA 2012 January T ape Head - AccuGlide ™ 3 - 2 inch AccuGlide ™ 3 - 2" Figure 10919 (Haute) Figure 10920 (Bas) Figure 10921 Figure 10922 Figure 10925 (Haute) Figure 10401 Figure 10923 Figure 10924 (Bas)[...]

AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2" 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 22 Figure 10925 – Upper Head[...]

23 Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – T ape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2 10925-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10925-6 78-8010-7416-8 Nut – Hex Jam, M4 [...]

24 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 AccuGlide 3 - 2" - NA 2012 January Figure 10922 – Upper and Lower Heads AccuGlide ™ 3 - 2"[...]

25 Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – T ape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller – Knurled Assembly 10922-6 78-8070-1266-7 Roller – Wrap 10922-7 78-8052-6580-4 S[...]

26 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10919 – Upper Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

27 Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Buf fi ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Buf fi ng Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Buf fi ng Assembly 10919-5 78-8070-1220-4 Spacer – Spring 10919-6 78-8052-6580-4 Spacer 10919[...]

28 28 AccuGlide 3 - 2" - NA 201 1 July Figure 10923 – Upper and Lower Heads 1 7 7 3 8 5 5 4 4 9 9 6 6 Figure 10923 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

29 Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buf fi ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw – Bearing Shoulder 10923-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10923-7 78-8137-3305-8 Spacer – Applying Pivot 10923-8 78-8137-3306-6 Sh[...]

30 Figure 10921 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

31 Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off W eldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. T ooth Lockwasher 10921-4 78-8070-1371-5 Blade Guard Assembly – W/English Language Label 10921-5 78-8052-6597-8 [...]

32 Figure 10401 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2" 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11[...]

33 Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – T ape Drum, 50mm 10401-3 78-8017-9169-6 Nut – M18 x 1 10401-4 78-8098-8827-0 T ape Drum Sub Assembly – 2 Inch Wide 10401-5 78-8098-8749-6 T ape Drum 10401-6 78-8098-8817-1 [...]

34 26 8 2 4 8 13 13 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 23 23 5 Figure 10924 – Lower Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

35 Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – T ape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1 10924-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10924-6 78-8010-7416-8 Nut – Hex, M4 1092[...]

36 9 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10920 – Lower Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

37 Figure 10920– Lower Head AccuGlide 3 - 2" - NA 2012 January Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Buf fi ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Buf fi ng Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Buf fi ng Assembly 10920-5 78-8070-1220-4 Spacer – Spring 1092[...]

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