Jet Tools JPM-13CS инструкция обслуживания

Opera ting Instructions and Parts M anual Planer /Molder Model JP M-1 3CS JET 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-708524 Ph.: 800-274-6848 Revi s i on G 2 06/2014 www.jet tool s.c o m Copyri ght © 2014 JET This .pdf document is bookmarked[...]

2 1.0 W arranty and Service JET wa rrants eve ry produc t it sel ls aga inst manu factu rers’ de fects. If one of ou r tools ne e ds se rvice o r re pair, please contact Te chnical Se rvice by calling 1-800-2 74-6846, 8AM to 5PM CST, M onday t hrough F r iday. W arranty Perio d The ge ne ral warranty lasts for the tim e period s pe cified in the [...]

3 2.0 Table of content s S e c t i o n P a g e 1.0 Warranty and Service ............................................................................................................................... ...... 2  2.0 Table of contents ...................................................................................................................[...]

4 3.0 Safe ty warnings Fo r y ou r own safety, read this instru ction manual before op erat ing the tool . Wear Eye Pro t ect i on 1. KEEP G UA RDS IN PLA CE and in working order. 2. REMO VE A DJ USTI NG KEY S A ND WRE NCH ES. Form th e habit of check in g to see t hat keys and adj u s tin g wrenches are removed f rom the tool before turning it o n[...]

5 18. NEVE R STA ND ON A TO OL. Seri ous injury co ul d occur if the tool is tipped or i f the cutting tool i s unintentionally contacted. 19. CHECK DA MA GED PA RTS. Before furth er use of th e tool, a guard or ot h er part t h at is damaged should be carefully c hecked to deter min e that it will operate properly and perform its intended f uncti [...]

6 5.0 Electrical connections 5.1 Groun ding in stru ctions In the event of a m alfun ct ion or break down, grounding prov ides a path of least resistance f or electric c urrent to reduce the risk of el ectric shock. T his too l is eq u ipped with a n el ectr i c cord h av in g an equipment-groundi n g conductor and a gro unding plug. The pl ug must[...]

7 4. The planer/molder with a 230 v olt plug should only be c on n ected to a n ou tlet h aving the same con figu ration as illus trate d by th e groun ded ou t l et box in Figu re 3 . No ad apte r is availa bl e or should be used wi th the 230 volt pl u g. Important: In all cases (115 or 230 volts), m ake certain t he receptacle in q u estio n is [...]

8 7.0 Speci f ications Model nu mber .................................................................................................................. ...................... JPM-13C S Stock Number .................................................................................................................. ........................... 708524 Ca[...]

9 8.0 Glossar y • Cu tterhead (A, Figure 5) – metal cyl in der t h at holds the pl an er knives or the moldi n g cu tters. • Table – part of machi ne over whi c h the lumber pa sse s. • Feed Rollers – two rubber covered cylinders th at push lumber through the machine. • Planer Kn ife – o n e of three knives found i n the cutterhead [...]

10 9.0 Setup and assembl y 9.1 Sh ipping con tents 1 Mol der/Planer 1 Dust Chute 2 Extensi on Roll er Assembli es 1 A ccesso ry Package, co ntaini ng : 1 Handl e Ass em bly 1 10/ 12mm W rench* 1 11/ 13mm W rench* 1 Screw driv e r* 1 3mm Hex W rench* 1 4mm T-Handl e Hex W r enc h* 1 5mm Hex W rench* 1 Knif e Set ting Gauge* 1 Mol ding Cutter Gauge* [...]

11 2. Meas u re the cut piece. 3. A d j u st pointer accordi n gly. 10.3 Feed rat e ad justm ent The planer/molder has two speeds that feed the work piece, at 10 feet per m inute (FPM) f or improved su rf ace finish wh en molding and 20 FPM f or faster planing. To change the feed rate gears: 1. Di sconnect machi n e from power source (Unplug). 2. R[...]

12 12. Repeat s teps f i ve t h rough ele v en f or bl ades two and three. 10.6 Knife r epl acemen t Use caution when placing h a nds n ear the cutterhead. Knives are extremely sharp. Failu re to com ply may cause s e rio u s in ju ry . 1. D i sconnect mac h ine from power sou rce. (Unplug) 2. R emove screws s ecuring t h e d us t hood and dust chu[...]

13 7. Ins ert the b lock labeled “Feed Roller P l ani n g” into the planer opening. 8. Raise or lower t h e feed roller unti l it rest s on top of th e bl ock end to end. To adjust t h e feed roller (Fig 12): • Loosen the j a m nu t on bot h sides of inf eed roller with the wrenc h provided. • Turn t h e threaded b ushin g co un ter- clockw[...]

14 W ood warped lengthwise - F eed rolle rs will f l atten a lengthwise warped board a s if it were flat, but the board will spring back to its or igin al sh ape once out of the pl aner. A len gthw is e warped board must be jointed flat o n one side o n a j oin ter bef ore be in g th i c kn ess pl an ed . Twisted wood - Twisted lumber or lumber tw [...]

15 • Install s pec i al l ock bar that is in c lu ded wi th the knife set. Make su re set screws are loose to allow l ocking adjus tment. Do n ot ti ghten at this time. • In st all cu tter. Make sure i t is facin g proper direction and is full y seated in the cutterhead. 8. Install molding cutter gauge with hex socket cap screw and tighten to h[...]

16 12.3 Makin g & installin g a be dboard You must use a board ov er t he planer/mol der table when moldi n g. This prevents the k n i v es fr om hitting t he table and allows the knives to c u t into t h e guide boards to clean up the sides of t h e moldi n g. 1. Di sconnect machi n e from power source (unplug). 2. C u t a piece of 3/4” part[...]

17 8. Pos ition seco n d guide rai l on the table. Placement of th is rail depe n ds o n the w i dth of the board and if th e board req u ires outer edge clean-up. Review moldin g procedure s ect ion f or pre-s izin g stock guidelines. W h en usin g kniv es t h at req uire outer edge clean- u p, t h e workpiece will contact the guide rails only whi[...]

18 12. Run all stock to be m ol ded t h rough the machine at this time. N ote: If you are molding sev eral boards with the same profile and have to make several passes to complete the profile, yo u m u st r un all boards t h rough at eac h setting. T h is assu res all stock will match the desired sh ape. This is especially im portant w h en splicin[...]

19 15.0 Troublesho oting the J PM-13CS 15.1 Mech anical an d elec trical problems Trouble Probabl e Cause Rem edy Table diff icu lt to adj u s t. Lack of lu bri cat i on on cor n er posts and scr ew s. Lubricate corner posts a n d s crews. Chain is j u mping. In adequ ate tension. Adjus t chain tensi on. Sprockets mis ali gned . Ali gn spr o ckets [...]

20 15.2 Per forman ce problem s Trouble Probabl e Cause Rem edy Sni pe. Table rollers n ot set properl y . Adjust rollers to proper h eight. Inadequ ate support of long boards. Support l ong boards wit h extension rollers. Unev en feed rol l er press u re fro n t to back. Adjust feed roller pre ssu re. Dull knives. Sharpen or replace knives. Lumber[...]

21 16.0 Replacem ent Parts Replacement parts are l isted on t h e f ol lowi n g pages. To order part s or reach our servi ce depa rtment, call 1- 800-274-6848 Mon day t h rough Friday (see our website f o r bu sin ess hours, www.jettools .com). Havi n g the Model Number an d Seri al N u mber of your machin e a vail abl e when you call will allow us[...]

22 16.1.1 Tabl e and Base A ssembly – Explod ed View[...]

23 16.1.2 Tabl e and Base A ssembly – Par ts List Ind ex No Part No Descrip t ion Siz e Qty 1 ................ MHA -B01 W ............... Cover (left) ............................................................... ..... ................................. 1 2 ................ TS-0680021 .............. Flat W ash er ................................[...]

24 16.2.1 Cutter h ead an d Roller A ssem bly – P arts List 16.2.2 Cutter h ead an d Roller A ssem bly – P arts List Ind ex No Part No Descrip t ion Siz e Qty .................. MH A-C W ................... Dus t Hood Ass e mbly CP ......................................... ............... ....................... 1 1 ................ M HA-C01A W[...]

25 Ind ex No Part No Descrip t ion Siz e Qty 15 .............. PGE-B19C ................ Stu d ......................................................................... ... ................................... 1 20 .............. TS -1503021 .............. Hex Socket Cap Screw 2 .......................................... M6x 10 .....................[...]

26 16.3.1 Gear box A ssembly – Par ts List[...]

27 16.3.2 Gear box A ssembly – Par ts List Ind ex No Part No Descrip t ion Siz e Qty .................. MHA -G ...................... Gearbox Assy (# ’s 1-33,35) (serial #810xxxx and lower) ....................... ........ 1 .................. MHA-G UW ................ Gearbo x #’s (# ’s 1-12,14,16-32,35-36) ( ser ial #811xxxx and high er).[...]

28 16.4.1 Stan d an d Motor A ssembly – P arts List[...]

29 16.4.2 Stan d an d Motor A ssembly – P arts List Ind ex No Part No Descrip t ion Siz e Qty 1 ................ V B-M45 ..................... V -Bel t ....................................................................... ...................................... 2 2 ................ TS-0051011 .............. Hex C ap B ol t.......................[...]

30 17.0 Electri cal Connections[...]

31[...]

32 427 New S an ford Road LaVergne, Tennessee 37086 Phon e: 800-274-6848 www . jettools.com[...]