Jet Tools JWP-16OS инструкция обслуживания

1 OWNER’S MANUAL JWP-16OS Woodworking Planer WMH Tool Group Consumer Woodworking Division 2420 Vantage Drive Elgin, IL 60123 Ph: 888-594-5866 ▪ Fax: 800-626-9676 M-708531 Rev A 10/03 www.wmhtoolgroup.com Copyright © WMH Tool Group[...]

2 This manual has been prepared for the owner and operato rs of a JET Model JWP-16OS Plane r. Its purpose, aside from proper m achine operation, is to promote safety thro ugh the use of accepted operating and maintenance proced ures. Completely r ead the safety and mainte nance instructions before operating or servicing the machine. To obtain maxim[...]

3 Table of Contents W arranty ....................................................................................................................... ................................. 2 Table of Contents .............................................................................................................. ............................ 3 Warn[...]

4 Stand Asse mbly................................................................................................................. ...................... 34 Stand Assembly Parts List ...................................................................................................... ................ 34 Electrical Schematic for J WP-16O S Planer .[...]

5 Warning 1. Read the manual . Always read the owner’s manual carefully bef ore attempting to use the machine. Know the limitations and haza rds asso ciated with the use of this pl aner. 2. Installation. If mounting machine to the floor, use hi gh quality anchor bolts throug h the mounting holes on the base. If using a mobile base, be sure to loc[...]

6 Familiarize yourself with the follo w ing safety notices used in this manual. This means that if prec autions are not heede d, it may result in serious injury or possibly even death . This means that if precautions are n ot heeded, it may result in minor or moderate injury and/or possible machine damage . Safety Decals Familiarize yourself with t[...]

7 Features of the JWP-16OS Planer Specifications Model Nu mber ................................................................................................................... ............ JW P-16OS Stock Number ................................................................................................................... .................. [...]

8 Receiving Carefully unpack the planer and any loose items from the wood crate and inspect for damag e. Any damage should be reported im mediately to your distributor and shi pping agent. Before proceeding further, read yo ur manual thoroughly to familiarize yourself with proper assembly, maintenance and safety procedures. Remove the protective co[...]

9 Assembly Most of the JWP-16OS Planer h as been assembled at the factory. However some parts must be assembled after delivery. Use care when cleaning the cutterhead; the knives are very sharp. Stand Assembly Refer to Figure 1. 1. Cast Foot As sembly – Using parts f rom the cast foot assembly hardware bag, mount casting (2) to leg (1) by insertin[...]

10 Figure 2 Starter Box The switch assembly ( starter bo x and bracket) is pre-assembled at the factory and simply needs to be mounted to the he ad casting on the left side of the machine with two so cket head cap screws (A, Fig. 3) already in place the head casting. Figure 3 Handwheel 1. Remove the tape holding the key in the shaft. 2. Place the h[...]

11 Figure 6 Electrical Connections Electrical connections must be made by a qualified electrician in compliance with all relevant codes. The machine must be properly grounded to he lp prevent electrical shock and possible fatal injury. A power plug is not provided with the JWP-16OS planer. You may either connect a plug or "hard-wire" the [...]

12 Pulleys and Belts The belt and pulley assembly are on the left side of the planer. To inspect for pulle y alignment and correct belt tension , remove the four hex head screws (10mm) holding the cover in place. Figure 9 shows the assembly with the cover removed. Pulley Alignment 1. Place the edge of a metal ruler so it rests perpendicular against[...]

13 Figure 13 Table Rollers Two table rollers (A, Fig. 14) ease stock movement as it is fed through the planer. The height of the rollers is depende nt on the type of wood being plane d. When planing rough stock, set the rollers slightly high to keep the lumber from dragging along the table. Smooth lumber should be planed with the rolle rs set just [...]

14 Figure 17 Referring to Figure 18 – if adjustment is required: 1. Adjust the tightne ss of the mounting bolts (A) and the depth of the setscrews (B) on the extension roller frame. Various combinations of loosening and/or tightening of the setscr ews and bolts will be required to level the extension rollers with the table. Adjustment is complete[...]

15 Planer knives are dangerously sharp. Use extreme caution when inspecting, remov ing, sharpening, or replacing kniv es into the cutterhead. Failure to comply may cause serious injury. 3. To check and adjust the knives, use the provided knife gauge (Fig. 22) and check all three knives. Press the knife gauge again st the cutterhead as shown in Figu[...]

16 the dust port. Remove the cover/du st port (Fig. 20) as a unit. The cutterhead assembly can be seen from the opening on top. Refer to Figure 21: 3. Loosen the gib (C ) by turning the si x gib screws (D) into the gib. Remove gi b (C), knife (A) and spring s (E). Note: The inner t wo springs may po p out when the knife and gib are remove d. 4. Rem[...]

17 Figure 25 If the gap difference from one side to the other is equal to or less than 0.004", no further adjustment is necessary If the gap difference from one side to the other side is grater than 0.004" , but less than 0.016", go to the Adjusting Work Table Parallel to Cutterhead (Fine Adjustment) section. It the gap difference fr[...]

18 Figure 27 Transmitting Rollers Figure 28 show the positions of the rollers that are listed below a nd described in the following sections. A Anti Kickback Fingers B Infeed Roller C Chipbreaker D Cutterhead F Outfeed Roller Figure 28 Infeed & Outfeed Roller Spring Tension Adjustment The infeed roller (B, Fig. 28) and outfeed roller (F, Fig. 2[...]

19 Figure 31 Checking and Adjusting the Feed Roller Height The infeed and outfeed rollers propel the lumber through the planer. The rollers also press the lumber flat against the planer table. The infeed and outfeed rollers are adjusted at the factory and are set at 0.020" below the knife- edge at bottom dead center (Fig. 31). Note: Before pro[...]

20 Figure 33 Gearbox Referring to Figure 34: The JWP-16OS Planer is equipped with a spiral, serrated infeed roller (F) and a solid outfeed roller. When the feed rollers are e ngaged, they turn to feed the stock. The feed rollers a re driven by chains (A) and sprockets (B) in the gearbox. The gearbox is located on the right side of the planer direct[...]

21 Figure 35 After the head assembly height is adjusted, tighten the two black knobs down again. Power Feed Referring to Figure 36: The power feed features two feed rates, 16 FPM and 20 FPM. When running the machine, the operator can control the f eed speed by moving the feed control knob. Moving the knob towa rd the machine produces the 20 FPM fee[...]

22 Maintenance General Inspect your planer each time before using. Check for the following condition s and repair or replace when necessary. 1. Loose mounting bolts. 2. Worn switch. 3. Worn or damaged cords a nd plugs. 4. Damaged V-belts. 5. Any other condition that could ha mper the safe operation of this machine. Buildup of sawdust and ot her deb[...]

23 Lubrication The bearings on the cutterhead are factory lubricated and sealed for life – no lu brication required. Gearbox – The oil in the gearbox must be drained and replace d after the first 20 hours of operation. (See the Lubrication Table ). Inspect levels periodically and change yearly. Replace gear oil more frequently under heavy use. [...]

24 Figure 41 Figure 42 Figure 43 Optional Accessories 708814 ......................................................................................................................... ......... Knives (set of 3) 708119 ......................................................................................................................... . Universa[...]

25 Troubleshooting Performance Troubleshooting Problem Possible Cause Solution Table rollers not set properly. Adjust rollers to prope r height Inadequate support of long boards. Support long boards with ex tension rollers. Uneven feed roller pres sure front to back. Adjust feed roller tension Dull knives. Sharpen knives. Snipe Note: Snipe can be m[...]

26 Mechanical Troubleshooting Problem Possible Cause Solution Inadequate tension. Adjust chain tension. Sprockets misaligned. Align sprockets Chain jumping. Sprockets worn. Replace sp rockets. No incoming power. Verify unit is connected to power Overload automatic reset has not reset When planer overloads o n the circuit breaker built into the moto[...]

27 Parts List for the JWP-16OS Planer Head Assembly[...]

28 Head Assembly Parts List Index No. Part No. Description Size Quantity 1 ............... JWP16OS-101 ......... Pulley Guard ............................................................................... .............. 1 2. .............. JWP16OS-102 ......... V-belt .................................................................... M27 .......[...]

29 Head Assembly Parts List Index No. Part No. Description Size Quantity 57 ............. JWP15H-007 ............ Screw ..................................................................................... ................. 18 58 ............. TS-1503041 ............. Socket Head Cap Screw ...................................... M6× 16L ...........[...]

30 Base Assembly Base Assembly Parts List Index No. Part No. Description Size Quantity 1 ............... JWP16OS-201 ......... Lifting Handle ............................................................................. ............... 4 2 ............... JWP15H-207 ............ Nut Fixt ure..........................................................[...]

31 Base Assembly Parts List Index No. Part No. Description Size Quantity 18 ............. TS-1490041 ............. Hex Cap Screw .................................................... M8×25L .................. ..... 2 19 ............. BB-6202ZZ ............... Ball Bearing .......................................................... 6202ZZ............[...]

32 Gear Box Assembly[...]

33 Gear Box Assembly Parts List Index No. Part No. Description Size Quantity 1 ............... TS-1550041 ............. Flat Washer .......................................................... M6 ................. .............. 2 2 ............... TS-1503031 ............. Socket Head Cap Screw ...................................... M6×12L .........[...]

34 Stand Assembly Stand Assembly Parts List Index No. Part No. Description Size Quantity 1 ............... JWP16OS-401 ......... Up per Side Br ace (L) ....................................................................... ......... 1 2 ............... JWP16OS-402 ......... Up per Front Brace .......................................................[...]

35 Electrical Schematic for JWP-16OS Planer[...]

36 WMH TOOL GROUP 2420 Vantage Drive Elgin, IL 60123 Ph: 888-8097-7129 ▪ Fax: 80 0-274-6840 www.wmhtoolgroup.com[...]