Taylor 028763- M инструкция обслуживания

OPERA T OR’S MANUAL Model 220 Batch F reezer Original Operating Instructions 028763 - M 5/99 (Or igi nal Publicat ion) (Up da ted 8 /2 /14 )[...]

Com plete this page for quick r efere nce when ser vice is r equired: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the da ta label: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampacity: A E 1999 Carrier Comm ercial Ref rigerat ion, I[...]

Model 2 20 T able of Conte nts T a ble of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 ....................................................[...]

Mode l 22 0 T able of C ontents T able of Contents - Page 2 Se ction 7 I mporta nt: Ope rator Che cklist 22 .............................. During Cl eaning and Sanitizing 22 ......................................... T roubleshooting Bacterial C ount 22 ........................................ Regular Maintenance Checks 22 ..........................[...]

1 Model 2 20 T o the I nstaller 131 122 Section 1 T o the Installer The f ollowing infor mation has been included in t he manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruct ions, please see t he Inst allat ion Checklist . Installer Safety In all ar eas of t he world, equipment s hould be installed i n acc ordance w[...]

2 Model 2 20 T o the I nstaller 120806 Air Cooled Units DO NOT obst ruc t air int ake and disc harge openings: Air cooled units r equire a minimum of 3” ( 76 mm ) of clearanc e around all s ides of the f reezer and 7 - 1/ 2” (191 m m) on t he bott om t o allow f or adequate air flow acros s the c ondenser(s ). Inst all the def lect or provided [...]

3 Model 2 20 T o the I nstaller 130821 S Stat ionary applianc es which are not equipped with a power cor d and a plug or anot her device to disc onnect t he appliance f rom t he power sourc e must have an all- pole disconnec ting device wit h a cont act gap of at least 3mm installed i n the ext ernal inst allation. S Appliances that are per manent [...]

4 Model 2 20 T o the O perator 131 122 Sec tion 2 T o the O perator The f reezer you have purchased has been carefully engineered and manuf act ured t o give you dependable operat ion. Y our T aylor freezer, when properly operated and cared f or , will produce a consist ent qualit y product. Like all mec hanical product s, t his machine will requir[...]

5 Model 2 20 Safety 130821 Se cti on 3 Sa fety We, at T aylor Company , are c oncerned about the safet y of t he operator at all t imes when t hey are coming in cont act with the unit and its part s. T aylor makes every effort to design and manuf actur e built - in saf ety f eatur es to pr otec t bot h operator s and ser vice technic ians. Inst all[...]

6 Model 2 20 Safety An equipotent ial grounding lug is provided wit h this unit. S ome count ries r equire the gr ounding lug be properly at tached t o the r ear of t he frame by the authoriz ed inst aller . T he inst allation locat ion is m arked by the equipot ent ial bonding symbol ( 5021 of IEC 60417-1) on bot h the r emovable panel and the uni[...]

7 Mo del 220 Op erato r Parts I den ti ficat io n Section 4 Operator Parts Identif ication ITE M DESCRIPTI ON P ART NO. 1 PAN-DRI P 027503 2 COVER A.- HOPPER-110-220 X24778 3 GASKET-HOPPER COVER 011412 4 PANEL-REAR 031749 5 FUNNEL A.- MIX X35636 6 L O U V E R - S I D EL&R 019566 7 PANEL-UPPER SI DE R. 033125 8 PANEL A.- SIDE *RI GHT* X49481 9 C[...]

8 Model 2 20 Op erato r Parts I den ti ficat io n Beater Door A ssembly ITE M DESCRIPTI ON P ART NO. 1 ROD A.- DRAW X30079 2 HOLDER A.- BEARING X30078 3 O-RI NG-2- 1/8 OD X .139W- #225 020051 4 PISTON- VALVE 030083 5 PIN- HINGE X04329 6 PIN A. -PIVOT X34737 7 DOOR A.- PARTIAL SPOUT X32938 8 CAP A.- COVER X29667 ITE M DESCRIPTI ON P ART NO. 9 O-RI N[...]

9 Mo del 220 Op erato r Parts I den ti ficat io n 140717 Accessor ies ITE M DESCRIPTI ON P ART NO. 1 PA I L - 1 0 Q T. 013163 2 LUBRICANT- T A YLOR 047518 3 B R U S H - M I XT A N KB O D Y3X7 023316 4 FUNNEL - PLASTIC DOOR 029670 ITE M DESCRIPTI ON P ART NO. 5 BRUSH- REAR BRG 1 X 2 X 14 013071 6 BRUSH- DRAW V AL VE 1- 1/2 X 3 014753 7 PLUNGER A. X0[...]

10 Model 2 20 Importa nt: T o the Oper ator Section 5 Important: T o the Operator Figur e 1 ITE M DESCRIPTI ON 1 Control Swit ch (Swit ch - Rocker ) 2 Dial Light (Light - O range - Round) 3 T emper ature Contr ol (Control - T emp.) Sym bol Defi nitions T o bett er communic ate in the I nter national arena, the words on many of our operator switches[...]

11 Model 2 20 Operati ng P roced ures Section 6 Operating Procedures The Model 220 f reezer can produc e all f lavors of ic e cream , including t hose wit h fruit s and nut s. The freezer is designed for f illing pints, quart s or gallons t o be placed in a hardening c abinet. T he unit has a 10 quart (9.5 lit er) mix hopper. The M odel 220 will pr[...]

12 Model 2 20 Op erati ng Pro cedu res Step 2 In stal l th e beat er assembl y . Firs t c heck the sc raper blades for any nic ks or signs of wear. If t he blades are in good conditi on, place the rear scr aper blade into the grooves on the beat er (knif e edge to the out side). The pins on the blades f it under t he pins on the beat er t o prevent[...]

13 Model 2 20 Operati ng P roced ures Slide the o - ring into the gr oove on the bearing holder , and lubricat e. Figur e 9 Lightly lubricat e the draw r od, and slide t he bearing holder ont o the rod, loc king st em f irst . Figur e 10 Thr ead the valv e piston on t he end of the draw rod until tight . Figur e 1 1 Lightly lubr icat e the inside o[...]

14 Model 2 20 Op erati ng Pro cedu res T urn t he bear ing holder s o the holes ar e aligned wit h the holes in the valve body . Secure wit h the keeper pin. Figur e 15 Step 4 Insta ll the fre ezer door . Align the hole in the cr oss bar with t he hole in either hinge, and ins ert t he hinge pin. The c ross bar can be as sembled f or either right o[...]

15 Model 2 20 Operati ng P roced ures 08091 1 Step 7 In stal l th e shel f. Choos e the level desired and align the groov es in the back of the shelf with t he holding collars . Slide t he shelf down over t he holding c ollars of the s ame height on t he left and right sides . Figur e 20 Sani tizing Step 1 Prepar e a pail of approv ed 100 PPM s ani[...]

16 Mode l 220 Op erati ng Pro ced ures 140717 Figur e 25 Step 5 Place t he cont rol swit ch in the “EJEC T ” position. T his will cause t he sanit izing solut ion in the freezing cylinder t o be agit ated. A llow t o agitat e for five minut es. Figur e 26 Step 6 Place t he cont rol swit ch in the “OFF” posit ion. Wit h an empt y pail beneat[...]

17 Mode l 220 Operati ng P roced ures 060425 Prim ing Step 1 Place t he funnel in t he mix inlet hole at t he rear of t he hopper . Turn the f unnel to t he right or lef t so t hat the opening in t he f unnel does not align with the opening in the mix inlet hole. Figur e 29 Step 2 Pour 10 quar ts ( 9.5 liter s) of FRESH mix int o t he hopper . T hi[...]

18 Mode l 220 Op erati ng Pro ced ures 060425 Note: T he f unnel can be ret urned to it s closed position. Another m easure of mix c an be poured into the hopper in readiness f or t he next bat ch while the first batch of m ix is fr eezing. Figur e 33 Step 6 Place t he mix hopper cov er in posit ion. Figur e 34 Step 7 Place t he cont rol swit ch in[...]

19 Mode l 220 Operati ng P roced ures Ov errun With th e con trol switc h in the “EJECT” posit ion, take a sample of t he product to det ermi ne overr un. I f the overr un is not at the des ired level, leave the cont rol switc h in the “EJEC T ” position t o agitat e t he product and blend more air int o the mixt ure. Cont inue t o tak e sa[...]

20 Mode l 220 Op erati ng Pro ced ures 140717 Step 3 When t he fr eezing cylinder is empty of product , c lose the eject ion port and place t he contr ol switc h in t he “OFF” position. Note: T he shelf can be adjusted f or large or small container s. Lif t upwards on the front edge of the shelf to disengage f rom t he holding c ollars; then li[...]

21 Model 2 20 Operati ng P roced ures Disassem bly MAKE SURE T HE CONT ROL S WI TCH IS IN THE “OFF” POS ITION. F ailure t o follow t his instr uct ion may res ult in sev ere pers onal injury f rom hazardous mov ing part s. Step 1 Remove t he cros s bar screw assembly , t he hinges, pins, the c ross bar, the f reezer door, the beat er assem bly [...]

22 Model 2 20 Importa nt: Oper ator Che cklis t 051 101 Section 7 Important: Operator Checklist Dur ing Cleani ng and Sani tizing Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . T he following c heck point s should be str essed during t he cleaning and sanitiz ing op[...]

23 Model 2 20 Impor tant: Ope rator C heck list 080221 Winter Stor age If the place of business is to be closed dur ing t he winter mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par ticular ly if t he building is subjec t t o freez ing conditions . Disconnec t the f reezer f rom t he main power source t o pre[...]

24 Model 2 20 T rouble shooting Guide Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. Unit will not r un in the “AUTO” posit ion. a. Unit is unplugged. a. Plug in wall recept acle. -- b. Circ uit breaker is off . b. T ur n the break er on. -- c. Unit is off on res et. c. P lace cont rol swit ch in the “OFF” p[...]

25 Model 2 20 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 7. O verrun is t oo low . a. The t emperat ure cont rol is set too cold. a. Adjus t it accordingly . 10 b. Not enough air is blended into t he product . b. Plac e the cont rol swit ch in the “EJEC T” pos ition t o blend in more air. Continue blending unt il the de[...]

26 Model 2 20 Parts Rep lacemen t Sch edu l e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVER Y 3 MONTHS EVER Y 4 MONTHS EVER Y 6 MONTHS ANNUALL Y QTY . Fr ont Bearing X 1 Scr aper Blades X 3 Drive S haft Seal X 1 Funnel O - Ring X 1 Fr eezer Door O - Ring X 1 Bearing Holder and V alve Pist on O - Ring X 2 Black B rist le Brush, 1” x [...]

27 Model 2 20 Limite d War ranty on Equipm ent 131 122 Section 10 Limited Warranty on Equipment T A YL OR CO MP ANY LI MIT ED WARRANTY ON F REEZ ERS T aylor Company , a div ision of Car rier Com mercial Ref riger ation, I nc. (“ T aylor” ) is pleas ed to prov ide this lim ited warrant y on new T ay lor-branded f reez er equipment av ailable fro[...]

28 Model 2 20 Limite d War ranty on Equipm ent 3. Replacement of wear items des ignated as Class “ 000” parts in t he T ay lor Oper ator ’s Manual. 4. Ext ernal hoses, elect rical power s upplies, and mac hine grounding. 5. Part s not supplied or designat ed by T ay lor , or dam ages result ing from t heir use. 6. Return t rips or wait ing ti[...]

29 Model 2 20 Li mit ed Warran ty on Parts 131 122 Section 1 1 Limited Warranty on Parts T A YL OR CO MP ANY LI MIT ED WARRANTY ON T A YL OR G ENUINE P ARTS T aylor Company , a div ision of Car rier Com mercial Ref riger ation, I nc. (“ T aylor” ) is pleas ed to prov ide this lim ited warrant y on new T ay lor genuine replacem ent c omponents a[...]

30 Model 2 20 Li mit ed Warran ty on Parts LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other cos ts incur red for diagnos ing, repairing, r emoving, ins talling, s hipping, serv icing or handling of defec tive Part s, replac ement Par ts, or new Part s. 2. Normal maint enance, c leaning and lubricat ion as o[...]

31 Model 2 20 Li mit ed Warran ty on Parts LI MI T A TI ON O F WARRANTY THI S LI MI TE D W ARRANT Y IS EX CLUSI VE AND I S I N LI EU O F AL L O THER WARRANTIE S, CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LA W, INCLUDI NG ANY I MPL IED WARRANTIES O R CONDI TI ONS O F MERCHANT ABIL IT Y O R FI TNE SS F OR A P ARTI CULAR PURP OSE . T HE ORI GI NAL O [...]

Mod e l 220 030385 07/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c BLACK BLACK WHITE W/BLUE BLUE H P SWITCH WHITE YELLOW BLUE 95 96 DOOR SWITCH BUZZER DIAL LIGHT WHITE WHITE WHITE WHITE ORANGE 1 AUTO RED/BLK RED/BLK TEMP. CONT. A1 A2 A1 A2 COMP. RELAY BEATER RELAY BLACK COND. BLOWER (AIR COOLED ONLY) BEATER MOTOR L1 T1 T1 T2 T2 L[...]

Mod e l 220 030385-33 07/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c BLACK BLACK WHITE W/BLUE BLUE H P SWITCH WHITE YELLOW BLUE 95 96 DOOR SWITCH BUZZER DIAL LIGHT WHITE WHITE WHITE WHITE ORANGE 1 AUTO RED/BLK RED/BLK TEMP. CONT. A1 A2 A1 A2 COMP. RELAY BEATER RELAY BLACK COND. BLOWER (AIR COOLED ONLY) BEATER MOTOR L1 T1 T1 T3 T[...]

Mod e l 220 030385-62 07/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c BLACK BLACK WHITE W/BLUE BLUE H P SWITCH WHITE YELLOW BLUE 95 96 DOOR SWITCH BUZZER DIAL LIGHT WHITE WHITE WHITE WHITE ORANGE 1 AUTO RED/BLK RED/BLK TEMP. CONT. A1 A2 A1 A2 COMP. RELAY BEATER RELAY BLACK BEATER MOTOR L1 T1 T1 T3 T3 L3 T2 T2 L2 COMPRESSOR L1 T1 [...]