Taylor C706 инструкция обслуживания

OPERATOR'S MANUAL Model C706 Soft Serve Freezer Original Operating Instructions 056436-M Februar y, 2003 (Ori ginal Publ icat ion) (Up da ted 9 /2 /14 )[...]

Com plete this page for quick r efer ence when ser vic e is requi red: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the data label: Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse S ize: A Minimum Wi re Ampacity : A E 2003 Carrier Com merc ial Refriger ation, [...]

T able of Conte nts Mode l C70 6 T able of Contents Section 1 T o the Installer 1 ............................................ Section 2 T o the Operator 4 ........................................... Section 3 S afety 5 .................................................... Section 4 Op erator P arts Iden tification 7 ............................... [...]

T able of Conte nts Mode l C70 6 T able of Contents - Page 2 Cleaning 25 ............................................................. Disassemb ly 26 .......................................................... Brush Cleani ng 26 ....................................................... Se ction 7 Impor tant: Operator C heckli st 28 ..................[...]

1 Mode l C70 6 T o th e Installer 131 122 Section 1 T o th e Installer The f ollowing infor mation has been included in t he manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruct ions, please see t he Inst allat ion Checklist . Installer Safety In all ar eas of t he world, equipment should be installed in accor dance [...]

2 Mode l C70 6 T o th e Installer 101027 W ater Connecti ons (Water Cool ed Un it s On ly) An adequate c old water supply must be pr ovided wit h a hand shut - off valve. O n t he underside rear of the base pan, two 3/ 8” I. P .S. wat er connect ions for inlet and outlet have been provided f or easy hook - up. 1/2” inside diamet er wat er lines[...]

3 Mode l C70 6 T o th e Installer 130809 Supply cor ds us ed with t his unit shall be oil-res istant , sheat hed flex ible c able not light er than ordinary poly chloroprene or ot her equivalent synthet ic elastom er-s heathed cord (Code designation 60245 IEC 57) inst alled with t he proper cor d anc horage t o relieve c onductor s fr om st rain, i[...]

4 Mode l C70 6 T o th e Operator 131 122 Sec tion 2 T o the Opera tor The M odel C706 has been caref ully engineered and manuf actur ed to give y ou dependable operation. This unit, when proper ly operated and cared for, will produce a c onsist ent qualit y product. Lik e all mechanic al product s, it will require c leaning and maint enance. A mini[...]

5 Mode l C70 6 Safety 130304 Se cti on 3 Sa fety We, at T aylor Company , are concerned about the safet y of t he oper ator when he or s he comes in contac t with t he fr eezer and its part s. T aylor has gone to extr eme effor ts t o design and manuf act ure built - in safet y f eatur es to pr otect both t he operat or and t he serv ice tec hnicia[...]

6 Mode l C70 6 Safety 130304 S DO NOT allow unt rained pers onnel t o operat e this mac hine. S DO NOT operat e the freezer unles s all s ervice panels and acc ess doors are res tr ained wit h screws. S DO NOT r emove any int ernal operat ing part s (exam ples: fr eezer door , beater , sc raper blades, et c. ) unless all cont rol s witches are in t[...]

7 Mo del C706 Op erato r Parts I den ti ficat io n 140625 Section 4 Operator Parts Identif ication Figur e 1 ITE M DESCRIPTI ON P ART NO. 1 KIT A.- COVER - HOPPER X65368- SP 2 P AN - DRIP 1 1 - 5/8 L ONG 027503 3 PIN- RET AINING- HOPPER COVER 043934 4 P ANEL - SIDE- LEFT 066722- SP2 5 STUD- NOSE CONE 055987 6 SHIELD- SPLASH 049203 7 TRA Y - DRIP *B[...]

8 Mode l C70 6 Op erato r Parts I den ti ficat io n 1 10509 Model C706 S ingle Spout D oor and Beater Assem bly Figur e 2 ITE M DESCRIPTI ON P ART NO. 1 DOOR A. - W/BAFFLE X56071- SER 2 HANDLE A.- DRAW-WELDED X56246 3 SCREW-ADJUSTMENT- 5/16- 24 056332 4 O-RI NG-1/ 4 OD X .070W 50 015872 5 PIN - HANDLE - S.S. 055819 6 PLUG - PRIME 028805 7 O- RING -[...]

9 Mo del C706 Op erato r Parts I den ti ficat io n 140625 X57029 - XX Pum p A. - Mix S implified Figur e 3 ITE M DESCRIPTI ON P ART NO. 1- 7 PUMP A.- MIX SIMPLIFI ED S.S.- COMPLETE X57029- 14 1 CYLINDER- PUMP HOPPER SOFTSERVE 057943 2 PIN A. - R ET AININ G X55450 3 PIST ON - PUMP- SIMPLIFIED 053526 4 O- RING - 2- 1/8 OD X .139W 020051 5 C A P - V A[...]

10 Mode l C70 6 Op erato r Parts I den ti ficat io n 140717 Accessor ies Figur e 4 ITE M DESCRIPTI ON P ART NO. 1 TOOL-O- RING REMOVAL 048260-W HT 2 BRUSH-REAR· BRG·1IN. DX2IN. 013071 3 BRUSH-DOUBLE· ENDED 013072 4 BRUSH-DRAW· VALVE·1” ODX2 013073 5 BRUSH-MI X·PUMP·BODY- 3”X7 023316 6 SANITI ZER STERA SHEEN (JA R) 010425-CS SANITI ZER ST[...]

11 Mode l C70 6 Impor tant : T o the Oper ator 041 1 18 Section 5 Important: T o the Operator C706 Figur e 5 ITEM DESCRIP TI ON 1 MIX LOW INDI CA TOR LIGHT 2 MIX OUT INDI CA TOR LIGHT 3 MIX REFRI GERA TION KEY 4 ST ANDBY KEY 5 W ASH KEY 6 AUTO KEY ITEM DESCRIP TI ON 7 PUMP KEY 8 RESET BUTTON - BEA TER MOTOR 9 RESET BUTTON - PUMP 10 POWER SWITCH (T [...]

12 Mode l C70 6 Impor tant : T o the Oper ator Sym bol Defi nitions T o bett er c ommunicat e in the Inter national arena, sym bols have replaced words on many of our oper ator switc hes, f unction, and fault indicator s. Y our T aylor equipment is designed with thes e Int ernat ional symbol s. The f ollowing chart identif ies t he symbol def initi[...]

13 Mode l C70 6 Impor tant : T o the Oper ator 060518 WA S H K e y When the WASH key is pr essed, t he light comes on. This indicat es beat er motor oper ation. T he ST A NDBY or AUTO m odes mus t be canc elled firs t t o act ivate the W ASH m ode. AUT O Key When the AUTO k ey is pr essed, t he light c omes on. This ind icates that the main refrig [...]

14 Mode l C70 6 Impor tant : T o the Oper ator 050126 Feed T ube (B ack - up Option) If the air /mix pump has becom e inoperable because of a miss ing or damaged part , t he operat or can tem porarily oper ate the unit using t he f eed t ube. The product ejection rat e will be slower when the f eed tube is used ins tead of t he air/ mix pum p. Figu[...]

15 Mode l C70 6 Op erati ng Pro cedu res 080714 Section 6 Operating Procedures The C706 unit stor es mix in a hopper . The m ix is pumped int o the f reezing cy linder . It has a 3.4 quart (3. 2 liter) c apacity f reezing c ylinder and a 20 quart (18. 9 liter) mix hopper. We begin our inst ruct ions at t he point where we enter the st ore in t he m[...]

16 Mode l C70 6 Op erati ng Pro cedu res 0 4 111 8 Inser t t he drive s haft into the f reezing cylinder , hex end fir st, and int o the r ear shell bear ing until t he seal f its secur ely over t he rear s hell bearing. E ngage the hex end fir mly int o the driv e coupling. B e sure t he drive shaft fit s int o the dr ive coupling wit hout binding[...]

17 Mode l C70 6 Op erati ng Pro cedu res 0501 12 Slide the t wo o - rings into t he grooves on t he prime plug. Apply an even c oat of T ay lor Lube to t he o- rings and shaft . Figur e 13 Inser t t he prime plug int o the hole in t he top of t he fr eezer door , and pus h down. Figur e 14 Step 4 In stal l the draw val ve. Slide the t hree o - ring[...]

18 Mode l C70 6 Op erati ng Pro cedu res 0 4 111 8 Step 8 Inst all t he front drip tray and t he splash shield under the door s pout. Figur e 18 Step 9 Slide the r ear drip pan int o the hole in t he side panel. Slide the pum p drip pan int o the hole in t he bac k panel. Figur e 19 Mix Hopper Assembly Step 1 Inspec t the rubber pump part s. O - r [...]

19 Mode l C70 6 Op erati ng Pro cedu res Step 5 Assem ble the pis ton. Slide the r ed o- ring into t he groove of the pist on. DO NOT lubricat e the o - ring. Figur e 23 Step 6 Lightly lubr icat e the inside of t he pump cylinder at t he bott om wit h a paper thin lay er of lubr icant . Figur e 24 Step 7 Inser t t he pist on into t he bott om of t [...]

20 Mode l C70 6 Op erati ng Pro cedu res 030206 Step 9 Secur e the pump par ts in posit ion by sliding the ret aining pin through t he cros s holes locat ed at t he bott om of t he pump c ylinder . Figur e 27 Note: T he head of t he ret aining pin should be f acing UP wit h the pump c orrect ly inst alled. Step 10 Assem ble the f eed tube as sembly[...]

21 Mode l C70 6 Op erati ng Pro cedu res 080714 Step 13 Slide the lar ge black o - ring and the t wo smaller black o- rings int o the gr ooves on the drive shaf t. Thor oughly lubricat e the o- rings and s haft . DO NO T lubricat e the hex end of t he shaf t. (See F igure 31. ) Figur e 31 Step 14 Inst all t he hex end of the drive shaf t into t he [...]

22 Mode l C70 6 Op erati ng Pro cedu res 0 4 111 8 Step 4 Inst all t he pump assem bly . T o posit ion t he pump on the drive hub at the r ear of the mix hopper , align the drive hole in the pist on wit h the driv e crank of t he drive shaft . Secur e the pump in plac e by slipping the pump clip over t he collar of t he pump, m aking sur e the clip[...]

23 Mode l C70 6 Op erati ng Pro cedu res 050126 Step 8 When a s teady s tream of sanit izing solut ion is f lowing fr om the prime plug opening in t he bott om of the fr eezer door , pull the draw handle down. Dr aw off all of the sanit izing s olution. Figur e 38 Step 9 Once t he sanit izer s tops f lowing fr om the door spout, raise t he draw han[...]

24 Mode l C70 6 Op erati ng Pro cedu res 0 4 111 8 Step 2 Once a stead y stream o f mix starts t o flow from the prime plug opening in the bot tom of the fr eezer door , push down the pr ime plug. Figur e 41 Step 3 When t he mix stops bubbling down into t he fr eezing cylinder, insert the m ix f eed tube. Remov e t he locking clip fr om t he outlet[...]

25 Mode l C70 6 Op erati ng Pro cedu res 140717 Dr aining P roduct Fr om the Freez ing Cylinder Step 1 Pres s the A UTO key , cancelling c ompress or and beater m otor operat ion. Pres s the M IX RE F key , cancelling the mix hopper refrige ration system. Step 2 Remove t he hopper cov er and take it to the sink for cleaning. Step 3 If lo cal heal t[...]

26 Mode l C70 6 Op erati ng Pro cedu res 080714 Disassem bly Step 1 Be sure t he p ow er swi tch i s i n th e OF F posit ion. No light s should be illuminat ed on the contr ol panel. No te: Fail ur e to fol lo w thi s in struc tion may res ult in severe pers onal injur y to fingers or hands fr om hazardous mov ing parts. Step 2 Remove t he handscr [...]

27 Mode l C70 6 Op erati ng Pro cedu res 030102 Note: F or proper br ush cleaning of the adapt er , cap, feed t ube, and or ifice, r efer to t he f ollowing illust ration which indicat es proper br ush usage. Rinse all part s wit h clean, war m wat er . Place the pump part s on a clean, dr y sur face. Step 8 Wipe c lean all exter ior surf aces of t[...]

28 Mode l C70 6 Impor tant : Opera tor Che ck list 071205 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing Clean in g and san it iz in g sched ul es are g overn ed by fe dera l, stat e, or loca l regula tor y agenc ies , and mu st be fol lo w ed accord in gl y . I f the un it has a “ Standby m ode”, it mus t not be use [...]

29 Mode l C70 6 Impor tant : Opera tor Che ck list 080714 j 6. If your machine is air cooled, chec k the condenser s for acc umulation of dir t and lint . Dirt y condenser s will reduce the effic iency and capacit y of the mac hine. Condenser s should be cleaned monthly with a sof t brus h. Never use scr ewdrivers or ot her met al probes t o clean [...]

30 Mode l C70 6 T r oubleshoot ing Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product is being dispensed wit h draw valv e open and the m achine in the AUTO mode. a. Freez e- up in mix inlet hole. a. Call servic e technic ian to adjust t he mix hopper tem peratur e. --- b. Beater m otor out on res et. [...]

31 Mode l C70 6 T r oubleshoot ing Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 5. The m ix in t he mix hopper is too warm. a. The t emperat ure is out of adjustm ent. a. Call servic e technic ian to adjust t he mix hopper tem peratur e. --- b. The mix hopper cov er is not in pos ition. b. Place t he cover in position. 24 c. The MI X REF light[...]

32 Mode l C70 6 T r oubleshoot ing Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1 1. Pr oduct is not feeding into the f reezing c ylinder . a. Inadequate l evel of m ix in the m ix hopper . a. Fill the mix hopper wit h mix. 24 b. The mix inlet hole is fr ozen up. b. The mix hopper tem peratur e needs adjustm ent. Call serv ice technic ian. ---[...]

33 Mode l C70 6 T r oubleshoot ing Guide 030206 PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 15. Excess ive pump c ylinder wear . a. Inadequate or incorr ect lubricat ion of pum p cylinder. a. Follow lubric ation procedur es caref ully . 19 b. Incor rect ball crank rota tio n. b. Contact ser vice technic ian. --- 16. Pitt ing occur ring inside t he [...]

34 Mode l C70 6 Parts Rep lacemen t Sch edu l e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVERY 3M O N T H S EVERY 6M O N T H S ANNUALL Y Drive S haft S eal X Scr aper Blade X Fr eezer Door Gas ket X Fr ont Bearing X Beater S hoes X Draw V alv e O - Ring X Prime P lug O - Ring X Feed Tube O - Ring X Air O rific e O - Ring X Whit e Bris[...]

35 Mode l C70 6 Limite d War ra nty on Equipm ent 131 122 Section 10 Limited Warranty on Equipment T A Y LO R COM P ANY L IM IT ED WARRANTY ON F REEZ ERS T aylor Com pany , a division of Carrier Commerc ial Refr igeration, Inc . (“ T aylor ”) is pleas ed to pr ovide this lim ited warrant y on new T ay lor-branded f reez er equipment available f[...]

36 Mode l C70 6 Limite d War ra nty on Equipm ent 3. Replacement of wear it ems designat ed as Class “000” part s in the T ay lor Operat or ’s Manual. 4. Exter nal hoses, electr ical power supplies , and mac hine grounding. 5. Parts not supplied or designat ed by T ay lor , or damages res ulting fr om their us e. 6. Return t rips or wait ing [...]

37 Mode l C70 6 Li mit ed Warran ty on Parts 131 122 Section 1 1 Limited Warranty on Parts T A Y LO R COM P ANY L IM IT ED WARRANTY ON T A YL O R GENUI NE P ARTS T aylor Com pany , a division of Carrier Commerc ial Refr igeration, Inc . (“ T aylor ”) is pleas ed to pr ovide this lim ited warrant y on new T ay lor genuine replacem ent com ponent[...]

38 Mode l C70 6 Li mit ed Warran ty on Parts LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other cost s incurr ed for diagnosing, r epairing, r emoving, ins talling, s hipping, serv icing or handling of defect ive Part s, replac ement Part s, or new Part s. 2. Normal maint enance, c leaning and lubricat ion as[...]

39 Mode l C70 6 Li mit ed Warran ty on Parts LI MI T A TIO N OF W ARRANT Y THI S LI MI TE D W ARRANTY IS EX CLUS IVE AND I S I N LI EU O F AL L O THER WARRANTIE S, CO NDIT I ONS AND/O R REMEDI ES UNDER T HE LA W , I NCLUDI NG ANY I MPL IED WARRANTIE S OR CONDI TI ONS O F MERCHANT ABIL IT Y O R FI TNES S FO R A P ART ICUL AR PURP OSE . T HE ORI GI N[...]

Mod e l C706 064288-27 06/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c BLK FIG. 1 GRA/WHT GRN/YEL MIX PUMP MOTOR RESET SWITCH 1 3 1 2 5 4 C S R LINE RELAY RUN CAP. START CAP. COMPRESSOR TERMINAL COVER ABOVE ELECTRICAL DIAGRAM SHOWS WIRING NECESSARY TO HOOK UP A COMPRESSOR USING A START AND RUN CAPACITOR (CSR) WITH A RELAY. MIX RE[...]