Stanley Black & Decker MB05 Bedienungsanleitung

© 2012 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 70795 4/2014 V er . 9 S afety , O pera tiOn and M aintenance USer ManUaL MB05 MOUNTED HYDRAULIC BREAKER[...]

2 ► MB05 User Manual DECLARA TION OF CONFORMITY 0B DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools ____________________ __________________________________________________ I, the undersigned: Ich, der Unte rzeichnende: Je soussigné: El abajo[...]

MB05 User Manual ◄ 3 T ABLE OF CONTENTS For the nearest authorized and certied dealer , call Stanley Hydraulic T ools at the number listed on the back of this manual and ask for a Customer Service Representative. IMPORT ANT T o ll out a Product Warranty Recording form, and for information on your warranty , visit Stanleyhydraulic.com and se[...]

4 ► MB05 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are[...]

MB05 User Manual ◄ 5 SAFETY PRECAUTIONS SERVICING THE ST ANLEY HYDRAULIC BREAKER. This manual contains safety , operation, and routine mainte- nance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine main- tenance, must be performed by an authorized and certied dealer . Please read the follo[...]

6 ► MB05 User Manual SAFETY PRECAUTIONS T ool operators and maintenance personnel must always comply with the safety pre- cautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Review them carefully before oper- ating the tool and before performing general mai[...]

MB05 User Manual ◄ 7 SAFETY PRECAUTIONS • Do not operate the tool unless thoroughly trained or under the supervision of an instructor . • Become familiar with the carrier controls before operating the carrier and the breaker . • When operating the breaker you must use ear protection, eye protection, and breathing protection. • While learn[...]

8 ► MB05 User Manual T OOL STICKERS & T AGS 70753 Model Number Sticker MB05 70756 CE Specication Plate 70754 Nitrogen Sticker 200-PSI 72074 Grease Sticker 70752 Stanley Logo Sticker Made in of Global Components USA 66764 Made in USA Sticker Refer to the Parts Illustration page in this manual for proper placement of stickers. 66218 Sound Po[...]

MB05 User Manual ◄ 9 OPERA TION PRE-INST ALLA TION INSTRUCTIONS CARRIER SIZE Check the Specications section of this manual to de - termine correct carrier size, hydraulic ow and pressure requirements. If hydraulic pressure, hydraulic back-pressure, hydraulic ow or excavator weight class are exceeded, the tool warranty is void. EXISTING E[...]

10 ► MB05 User Manual OPERA TION SECURING THE TOOL BIT 1. The tool retainer is shipped installed in the breaker . 2. Remove the stop pin and plug. 3. Drive out the tool retainer . 4. Grease the top area of the tool bit as shown in the illustration on page 9. 5. Install the tool bit making sure the notch is aligned with the lower body retainer pin[...]

MB05 User Manual ◄ 1 1 OPERA TION OPERA TING THE BREAKER PREP ARA TION FOR USE Read the section in this manual titled Pre-Operation Pro- cedures before operating a breaker . Failure to follow the preparation instructions can result in severe damage to the breaker and carrier and void the warranties of both. POSITIONING THE CARRIER BACKHOES With t[...]

12 ► MB05 User Manual OPERA TION Use a “scoring” method of breaking when cracking the material becomes difcult. This technique involves striking the rock or concrete at several places along a line where you want the crack to occur . Most materials break sooner when struck several places along a line than when struck repeatedly in one locat[...]

MB05 User Manual ◄ 13 OPERA TION BLANK FIRING T o understand “Blank Firing”, the operator needs to be aware that the tool bit is able to drop down in the lower body cavity , far enough so that the piston cannot strike it, when the tool bit is not in contact with the work surface. “Blank Firing” occurs whenever the breaker is operating and[...]

14 ► MB05 User Manual OPERA TION UNDERW A TER USAGE Underwater usage of the breaker will cause damage to internal components. Even if the breaker is partially submerged, water is introduced to an area between the tool bit and piston. On the piston down cycle, the water becomes compressed and damages adjacent compo- nents. GREASE THE BIT Grease sh[...]

MB05 User Manual ◄ 15 TROUBLESHOOTING This section describes how to nd and resolve problems users may experience. If a situation occurs that is not covered, call your Stanley Customer Service representative for assistance. WARNING Inspecting the tool or installing parts with the hydraulic hoses connected can result in severe personal injury or[...]

16 ► MB05 User Manual MAINTENANCE DAIL Y MAINTENANCE CHECKS Check for loose or missing fasteners. T ighten or replace as needed. Inspect tool retaining pins and pockets for wear . Check for hydraulic leaks at all ttings and hoses. Re - place any defective hoses. Apply grease to the grease tting in the lower body each morning. Grease as need[...]

MB05 User Manual ◄ 17 CHARGING THE ACCUMULA T OR The tools required to charge the breaker accumulators are the 505232 charge hose assy and the 28257 accu- mulator tester which are used with other Stanley model breakers. When charging the accumulators, make sure the tools and charge valves are clean. Dirt can contami- nate the charge valves and ca[...]

18 ► MB05 User Manual WEAR T OLERANCES NEW REJECT LIMIT LOWER BUSHING (Item 32) 2.650 in. / 67.3 mm 2.760 in. / 70.1 mm TOOL STOP (Item 31) A) 2.650 in. / 67.3 mm Inside Diameter A) 2.760 in. / 70.1 mm Inside Diameter B) .400 in. / 10.1 mm Depth B) .280 in. / 7.1 mm Depth RET AINER PIN (Item 35) 1.595 in. / 40.5 mm Out- side Diameter 1.510 in. / [...]

MB05 User Manual ◄ 19 PROPER CARE OF T OOL BITS MET AL-T O-MET AL CONT ACT Extreme caution should be used to avoid scratches or gouges on the surface of the tool. These areas create a stress concentration Metal-to-Metal Contact point, thus weakening the tool. Another form of metal-to-metal contact is galling, which usually occurs from the lack of[...]

PROPER CARE OF T OOL BITS 20 ► MB05 User Manual In its most extreme forms, the combination of surface damage and severe bending can quickly break even the best working steels. The illustrations below show examples of severe stress breaks. PR YING This is the most common cause of tool failure. Even when there is no surface damage, the stress from [...]

PROPER CARE OF T OOL BITS MB05 User Manual ◄ 21 T OOL F AILURE COVERED UNDER W ARRANTY INTERNAL MA TERIAL FLA W This failure occurs when a foreign material is rolled into the steel during the manufacturing process, causing an imperfection in the internal material aw grain. The re - sult is an inherent weakness in the tool shank and even- tual [...]

PROPER CARE OF T OOL BITS 22 ► MB05 User Manual Stanley Breakers are available with several different types of tool bits. The most common are the moil, chisel and the blunt. Each of these working steels has its own purpose as described below: T o obtain the maximum production from the breaker , it is important to select the proper working steel. [...]

MB05 User Manual ◄ 23 FLOW TEST PROCEDURES The correct performance of this procedure will verify if the auxiliary circuit of the carrier is adequate to properly operate a Stanley attachment. This procedure is generic in form. It is the end users responsibility to ensure that this procedure will work with his specic type of equipment. If an ade[...]

FLOW TEST PROCEDURES 24 ► MB05 User Manual HEA T LOAD TEST With the installation kit properly installed and adjusted per the above procedure, conduct the heat load test as follows. 1. Connect the ow meter between the tool inlet and outlet hoses. 2. With the carrier set in the attachment mode, re - strict the ow meter until a pressure of 100[...]

MB05 User Manual ◄ 25 DEFINITION OF TERMS T ool: The hydraulic attachment that the auxiliary circuit is intended to power . These may include hydraulic breakers, compactors, shears, etc. Operating Pressure: That pressure at which the tool will naturally operate without inuence of out - side pressure relief mechanisms. This pressure is an opera[...]

26 ► MB05 User Manual SPECIFICA TIONS NOTE: Weights, dimensions and operating specications listed on this sheet are subject to change without notice. Where specications are critical to your application, please consult the dealer . TORQUE T ABLE Item No. Illustration Description Apply Ft/Lb Nm 16 Power Cell Charge V alve Loctite™ 242 40 Po[...]

MB05 User Manual ◄ 27 ACCESSORIES DESCRIPTION P ART NO. TOOL BITS Conical............................................................................................................................................................... 69863 Chisel, Cross Cut............................................................................................[...]

28 ► MB05 User Manual MB05 POWER CELL ILLUSTRA TION D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 210.6 SCALE: 0.250 MATERIAL CODE: C4 CONFIDENTIAL - THIS DOCUMENT AND A[...]

MB05 User Manual ◄ 29 MB05 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 01605 1 O-RING 2 03709 1 HOLLOW HEX PLUG 3 09728 2 PIN RET AINER SPRING 4 09764 2 PIN RET AINER 5 16549 1 DOWEL PIN 6 19095 1 O-RING • 7 22980 2 RET AINER SPRING 8 22993 4 TIE ROD WASHER 9 22998 2 O-RING • 10 241 12 3 O-RING • 11 241 17 2 O-RING • 12 25008 1 ROD [...]

30 ► MB05 User Manual MB05 HOUSING P ARTS D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 560.5 SCALE: 0.200 CONFIDENTIAL - THIS DOCUMENT AND ALL INFORMATION CONTAINED HER[...]

MB05 User Manual ◄ 31 1 2 3 6 11 12 13 14 21 22 31 30 32 24 13 14 24 32 30 31 MB05 SKID STEER MOUNTING BRKT ITEM P ART NO. QTY DESCRIPTION 1 02773 2 ADAPTER 2 05967 2 STRAIGHT THREAD ELBOW 3 40092 1 COUPLER MALE 6 6581 1 1 COUPLER FEMALE 11 70476 1 DECAL, “ST ANLEY” 12 70728 1 BOOM PIN - MB05 13 70729 2 PIVOT PIN 14 70742 2 BUSHING 21 70804 1[...]

32 ► MB05 User Manual MB05S04 C&P027 T OP SKID STEER ITEM P ART NO. QTY DESCRIPTION 1 02773 2 ADAPTER 12 F50X 3 20876 20 W ASHER 6 58963 1 C&P027 SS COMBO BRACKET 11 70476 1 DECAL, “ST ANLEY” 12 70749 10 CAPSCREW 17 70759 2 HOSE 19 70760 1 C & P 027 MOUNTING BRKT 16 69666 1 CP027 PIN SHAFT 26 371507 10 NYLOCK NUT 29 371074 1 WASHE[...]

MB05 User Manual ◄ 33 MB05S05 SKID STEER XCHANGE T OP D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 857.2 SCALE: 0.200 CONFIDENTIAL - THIS DOCUMENT AND ALL INFORMATION C[...]

Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulic.com[...]