ADC AD-540 manual

PHASE 5 COIN USER’S MANUAL American Dryer Corporation 88 Currant Road Fall River MA 02720-4781 USA T elephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447 e-mail: techsupport@amdry .com ww w .amdry .com ADC Part No. 1 12146-56[...]

Retain This Manual In A Safe Place For Futur e Refer ence Please read this manual carefully to thoroughly familiarize yourself with the Phase 5 Coin computer system features, operational instructions, and programming characteristics. This manual contains important information on how to use ALL the features of your new ADC dryer in the safest and fa[...]

Table Of Contents SECTION I INTRODUCTION ....................................................................................................... 4 Phase 5 Coin Microprocessor Controller (Computer) Features .......................................................... 4 SECTION II L.E.D. DISPLA Y AND CODES ..............................................[...]

PL1 1 - T ime For Amount To S tart (tF AS) ....................................................................................... 23 PL12 - Amount T o S tart (AtS t) .................................................................................................. ..... 23 PL13 - Minimum Amount For Additional T ime (AF A T) .......................[...]

SECTION VII F ACTOR Y PRESET PROGRAMS/P ARAMETERS .......................................... 5 1 A. Single Coin Only For all dryer models except AD-26/AD-295 and AD-540/WDA-540 ....................................... 52 B. Dual Coin Only For all dryer models except AD-26/AD-295 and AD-540/WDA-540 ....................................... 53 C . Singl[...]

4 SECTION I INTRODUCTION The Phase 5 Coin Computer System is a fully programmable, highly sophisticated dryer control system. American Dryer Corporation has designed the Phase 5 coin microprocessor controller (computer) to be the most versatile and reliable coin-operated control system available. T o eliminate as many moving parts as possible, ALL [...]

5 TIME FOR AMOUNT T O ST AR T This program retains the time the owner wishes to vend. The feature allows any additional purchase that is made to be calculated to the second. There is no calculation necessary by the owner . The Phase 5 coin microprocessor controller (computer) calculates the vended time. ACCUMULA TIVE COIN This program selection req[...]

6 COOL DOWN TIME ALL three (3) temperature selections are programmable from a minimum of 0 minutes to a maximum of 9 minutes in 1 minute increments. COOL DOWN TEMPERA TURES In the automatic or free dry modes, the cool down cycle termination is programmable from a minimum of 70° F to a maximum of 190° F in ten-degree increments or from a minimum o[...]

7 TEMPERA TURE DISPLA Y This program selection enables the temperature in the dryer to be viewed (°F or °C) either while the dryer is off or running. This service feature shows that the dryer is maintaining the selected temperature. DIAGNOSTICS ALL major circuits, including door , microprocessor temperature sensor , heat, and motor circuits are m[...]

8 SECTION II L.E.D. DISPLA Y AND CODES A Automatic Cycle (Slope Program Factor) ACOn Accumulative Coin Adrt Maximum Auto Dryness Time AF At Amount for Additional T ime AGt Active Anti-W rinkle Guard T ime AtIn Accumulative T ime AtS t Amount To Start AUtO Automatic Mode (Patent No. 4,827,627) b Automatic Cycle (Heat Loss [offset] Factor) bCLO Bad C[...]

9 Grd Anti-W rinkle Program Active HICd High Cool Down Hot Overheating Condition* LCC Left Coin Count LCdE Left Coin Denomination LOCd Low Cool Down nbUZ No Buzzer (T one) nFLS No Flash Display nGrd No Anti-W rinkle nSEn No Rotational Sensor Selected PdrY Percent Dry PL Program Location PLOC Program Location Automation Review PPCd Permanent Press C[...]

10 SECTION III OPERA TING INSTRUCTIONS NOTE: Unless otherwise specified at the time of ordering, the Phase 5 coin microprocessor controller (computer) has been preprogrammed by the factory with the parameters shown on page 52 and page 53 (for ALL dryer models except AD-26/AD-295 and AD-540/WDA-540 ) and page 54 and page 55 (for dryer models AD-26/A[...]

11 B. AUT OMA TIC MODE (PA TENT NO. 4,827,627) 1. When turning on power or when no cycle is in progress, the light emitting diode (L.E.D.) display will read “FILL” and/or “Amount T o S tart” (“AtS t”). 2. Insert coin(s). Once correct “Amount T o Start” has been inserted, the L.E.D. display will read “PUSH.” 3. Select temperature[...]

12 C. FREE DR Y MODE 1 When turning on power or when no cycle is in progress, the light emitting diode (L.E.D.) display will read “FILL” and/or “FrEE.” 2. Select temperature. The dryer will start, the L.E.D. display will read the temperature cycle selected and the drying time portion of the L.E.D. display will read the temperature cycle sel[...]

13 SECTION IV PROGRAM SELECTION NOTE: Programs are stored in the Phase 5 coin microprocessor controller (computer) memory and are cataloged as Program Locations (PL). TEMPERA TURE DISPLA Y MODE By closing the Program Switch (PS) located on the back side of the Phase 5 coin microprocessor controller (computer), the light emitting diode (L.E.D.) disp[...]

14 AUT OMA TIC REVIEW OF PROGRAM LOCA TION This selection allows for the AUTOMA TIC REVIEW of what the program locations are set (programmed) for , thereby eliminating the need to go into each and every Program Location (PL) manually for verification. By closing the Programming Switch (PS) with no cycle in progress, the light emitting diode (L.E.D.[...]

15 PL01 - TEMPERA TURE CONVERSION ST A TUS This program controls whether the temperature related programs will be operated in Fahrenheit (°F) or Celsius (°C). The programs affected are: 1. T emperature Display Mode 2. Selection Cycling T emperatures 3. Cool Down T emperatures AUT OMA TIC MODE (AUtO) Patent No. 4,827,627 When this parameter (“AU[...]

16 ANTI-WRINKLE PROGRAM (Grd) This feature can be used in conjunction with any of the three (3) operating modes (Coin Mode, Auto Mode, or the Free Dry Mode). In this program (“Grd”), when the drying and cooling cycles are completed, the dryer will shut off, the buzzer (tone) will sound, and the light emitting diode (L.E.D.) display will read ?[...]

17 COIN MODE (COIN) In this program mode (“Coin”), coins are required to start the dryer , even if the Phase 5 coin microprocessor controller (computer) is set in the Automatic Mode (Patent No. 4,827,627) . NOTE: When programming the use of the Coin Mode, (“Coin”), the following parameter/programs need to be checked and/or changed according[...]

18 ACCUMULA TIVE TIME (AtIn) ( SINGLE COIN) In this program mode (“AtIn”), each coin inserted has a specific value in time which is determined by the “T ime For Amount To Start” (“tF AS”) program (PL1 1) . Example No. 1: If the dryer is equipped with a 25¢ coin acceptor and the desired time is 30 minutes, each additional coin inserted [...]

19 Example No. 2: If the dryer is equipped with a 10¢/25¢ dual coin acceptor and the desired “Amount T o Start” (“AtSt”) is 35¢ for 14 minutes, each additional 10¢ inserted would yield 4 minutes and each additional 25¢ would yield 10 minutes. Formula: (LCdE/AtSt) (tF AS) = V ended T ime for “LCdE” (10¢/35¢) (14 minutes) 4 minutes[...]

20 ACCUMULA TIVE COIN (ACOn) When this program mode (“ACOn”) is selected, additional time can only be achieved when the “Amount For Additional T ime” (“AF At”) PL13 has been inserted. NOTE: When programming, to use the Accumulative Coin Mode (“ACOn”), the following parameters/ programs need to be checked and/or changed accordingly: [...]

21 Formula: (AF At/AtSt)(tF AS) = V ended T ime for “AF At” (25¢/35¢) (14 minutes) = 10 minutes Settings: PL09 (LCdE) ........................ 1 0 PL10 (rCdE) ......................... 2 5 PL1 1 (tF AS) .......................... 1 4 PL12 (AtS t) ........................... 3 5 PL13 (AF At) ......................... 2 5 ROT A TIONAL SAFE GUAR[...]

22 PL04 - HIGH COOL DOWN TEMPERA TURE/TIME (HICd) The first part of this program controls the cool down temperature when the Phase 5 microprocessor controller (computer) is used in the automatic mode. The cool down temperature is programmable from a minimum of 70° F to a maximum of 190° F in ten-degree increments or from a minimum 21° C to a max[...]

23 PL10 - RIGHT COIN SLOT DENOMINA TION (rCdE) This program need only be set when a dual coin acceptor is used. The program setting is determined by the value of the right coin acceptor slot (higher value). Program settings are from a minimum of 1 to a maximum of 9999. When used in conjunction with the Left Coin Slot Denomination program, the Phase[...]

24 PL15 - ANTI-WRINKLE TIMING 1. Guard Delay T ime (GdL Y) This program controls the dwell (stop) time and activation of anti-wrinkle “Guard On T ime” (“Gont”). The dwell (stop) time can be programmed from a minimum of 1 minute to a maximum of 9 minutes in 1 minute increments. 2. Guard On T ime (Gont) The setting controls the amount of time[...]

25 SECTION V PROGRAMMING INSTRUCTIONS A. INTRODUCTION TO PROGRAMMING The various program (parameters) dryer selections are stored in the computer memory and are cataloged as “Program Locations” (PL) 1 through 17. These programs (parameters) have been preprogrammed by the factory as noted on page 52 and page 53 (for ALL models except AD-26 / AD-[...]

26 If the change to be made is a numerical one (i.e., time or temperature), the operator must now press the “HI TEMP” key to increase the number value, or press the “LO TEMP” key to lower/increase the number value. Pressing the “PERM PRESS” key will store the change and advance to the next step (bit) or program location. NOTE: T o accel[...]

27 Dryer Off (Power On) Display Reads T o enter temperature display Display Reads T o enter program locations press the “Perm Press” keyboard (touch pad) selection button. Display Reads T o advance to next program location press the “HI T emp” selection button. Display Reads T o accelerate advance, press and hold in “HI T emp” selection[...]

28 T o accelerate press and hold in “LO T emp” selection button. Display reads program locations and will advance downward until “LO T emp” selection button is released. T o enter a specific program location (i.e. PL01) push the “Perm Press” selection button. Display will read specific program location called up. T o exit program mode, [...]

29 SECTION VI PROGRAMMING A. TEMPERA TURE DISPLA Y MODE and/or (Amount T o Start) (Dryer T emperature Display) (T emperature Selection/T ime) Cycle In Progress (Dryer T emperature Display) FILL 25 (Close Program Switch) 75F HI°2°0 13°5°F 135F (Close Program Switch) (Open Basket [Tumbler] Door-Dryer Shuts Off) HI Temp LO Temp Perm Press LO°2°0[...]

30 B. LEFT COIN COUNT (No Cycle in Progress) and/or (Amount T o Start) (Dryer T emperature Display) Press “HI T emp” key . Display will read “LCC” (left coin count). Press “Perm Press” key to display coin count. Display will read actual coin count. I.E. 0126 = 126 units or coins. T o retain or save existing coin count press “Perm Pres[...]

31 C. RIGHT COIN COUNT (No Cycle In Progress) and/or (Amount T o Start) (Dryer T emperature Display) Press “HI T emp” key . Display will read “LCC” (left coin count). Press “HI T emp” key . Display will read “rCC” (right coin count). Press “Perm Press” key to display coin count. Display will read actual coin count. I.E. 0192 = 1[...]

32 D. PROGRAM LOCA TION 01 (PL01) (No Cycle In Progress) and/or (Amount T o Start) T o enter program mode, close program switch. (Dryer T emperature Display) Press “Perm Press” key . Display will read “PL01,” program location 01. Press “Perm Press” key . Display will read temperature conversion status, either Fahrenheit or Celsius. If n[...]

33 Display will read anti-wrinkle (guard) program status. If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then “Perm Press.” If guard (Grd) was selected, display will read tone/buzzer status. If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then “Perm Press” ke[...]

34 or Display will read light emitting diode (L.E.D.) display status. Either no flash (nFLS) or flash (FLS). If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then “Perm Press” keys. If no flash is selected, display will read “fixed display” status. I.E. “AtSt” amount to start dryer or “Free Dry [...]

35 or or or or Display will read coin/time accumulation status. I.E. “AtIn” accumulative time or “ACOn” accumulative coin. If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then press “Perm Press” key . Display will read basket rotational sensor status. “SEn” sensor active or “nSEn” sensor [...]

36 E. PROGRAM LOCA TION 02 (PL02) Percent dry from 90 to 100% Dryness level Increase Dryness level decrease Summary: The percentage of dryness is programmable from a minimum of 90% to a maximum of 100%. or PL02 Pdry PL03 Perm Press 100 HI Temp Perm Press To exit program mode open program switch LO Temp Refer to Section V for instructions on enterin[...]

37 F . PROGRAM LOCA TION 03 (PL03) HI T emp Location to be viewed/changed. Press “Perm Press” key . Display will read “HI°F ,” “HI T emp” key status for 3-seconds and then the actual temperature programmed. If no changes, press “Perm Press” key otherwise press “HI” or “LO” keys and then “Perm Press” key . T emperature I[...]

38 G . PROGRAM LOCA TION 04 (PL04) HI T emp cool down temperature/time Location to be viewed/changed. Press “Perm Press” key . Display will read “HICd,” HI Temp cool down status for 3-seconds and then the actual temp and time programmed. If no change press “Perm Press” key twice, otherwise press “HI” or “LO” keys and then “Per[...]

39 Summ ary: LO T emp is programmable from a minimum of 100° F to a maximum of 190° F in ten-degree increments or from a minimum of 38° C to a maximum of 88° C in five-degree increments. For the AD-26 and AD-295 any three (3) of the selections (HI/LO/PP) are programmable from a minimum of 100° F to a maximum of 170° F in ten-degree increments[...]

40 I. PROGRAM LOCA TION 06 (PL06) LO T emp cool down temperature/time PL06 LOCd Perm Press · 100 · 2 HI Temp Perm Press LO Temp Refer to Section V for instructions on entering program locations. (Wait 3-Seconds) 100 · 2 LO Temp HI Temp Perm Press PL07 Proceed to next location to be changed To exit program mode, open program switch Location to be[...]

41 J. PROGRAM LOCA TION 07 (PL07) Perm Press T emp Location to be viewed/changed. Press “Perm Press” key . Display will read “PP°F ,” “Perm Press” temperature key status for 3-seconds and then actual temperature programmed. If no change, press “Perm Press” key otherwise press “HI” or “LO” keys and then “Perm Press.” T e[...]

42 K. PROGRAM LOCA TION 08 (PL08) Perm Press Cool Down T emperature/T ime Location to be viewed/changed. Press “Perm Press” key . Display will read “PPCd,” “Perm Press” key cool down status for 3-seconds and then cool down temperature and time programmed. If no changes, press “Perm Press” key twice. Otherwise, press “HI” or “L[...]

43 L. PROGRAM LOCA TION 09 (PL09) Left Coin Denomination Location to be viewed/changed. Press “Perm Press” key . Display will read “LCdE,” left coin denomination for 3-seconds and the left coin acceptor denomination programmed (I.E. 25¢). If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then “Perm [...]

44 M. PROGRAM LOCA TION 10 (PL10) Right Coin Denomination Location to be viewed/changed. Press “Perm Press” key . Display will read “rCdE,” right coin denomination for 3-seconds and the right coin acceptor denomination programmed (I.E. 25¢). If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then “Pe[...]

45 N. PROGRAM LOCA TION 1 1 (PL1 1) T ime For Amount To Start Location to be viewed/changed. Press “Perm Press” key . Upper display will read “tF AS” (T ime For Amount T o S tart) and the lower display will read the actual amount programmed. If no change, press the “PERM PRESS” key , otherwise press the “HI TEMP” key or the “LO TE[...]

46 O. PROGRAM LOCA TION 12 (PL12) Amount To Start Location to be viewed/changed. Press “Perm Press” key . Display will read “AtSt,” amount to start for 3-seconds and then time programmed. If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then “Perm Press” key . Summary: The amount to start is progr[...]

47 Location to be viewed/changed. Press “Perm Press” key . Display will read “AF At,” amount for additional time (ACOn mode only) for 3-seconds and then amount programmed. If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then “Perm Press” key . P . PROGRAM LOCA TION 13 (PL13) Coin Accumulation Min[...]

48 Q. PROGRAM LOCA TION 14 (PL14) Maximum T ime for Auto Dry Location to be viewed/changed. Press “Perm Press” key . Display will read “Adrt,” automatic maximum drying time for 3-seconds and then time programmed. If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then “Perm Press” key . Summary: The[...]

49 Location to be viewed/changed. Press “Perm Press” key . Display will read “GdL Y ,” guard delay time for 3-seconds and then time programmed. If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then “Perm Press” key . R. PROGRAM LOCA TION 15 (PL15) Anti-W rinkle T iming Su m ma r y: Guard delay tim[...]

50 S. PROGRAM LOCA TION 16 (PL16) AND PROGRAM LOCA TION 17 (PL17) Maximum Active Anti-W rinkle T ime Location to be viewed/changed. Press “Perm Press” key . Display will read “AGt,” maximum guard time for 3-seconds and then time programmed. If no change, press “Perm Press” key , otherwise press “HI” or “LO” keys and then “Perm[...]

51 SECTION VII F ACT OR Y PRESET PROGRAMS/P ARAMETERS Unless otherwise specified at the time of ordering, the Phase 5 microprocessor controller (computer) has been preprogrammed by the factory with the following programs/parameters. Should changes be found necessary , please read this Phase 5 Coin User ’ s Manual carefully to thoroughly familiari[...]

52 A. SINGLE COIN ONL Y For ALL dryer models except AD-26/AD-295 and AD-540/WDA-540 . (For Single Coin models AD-26/ AD-295 and AD-540/WDA-540 refer to page 54 ). PL01 - ° F Ar - T emperatures in Fahrenheit tInE - T imed mode G r d - Anti-wrinkle guard on bUZ - Anti-wrinkle guard buzzer (tone) on Coin - Coin(s) required to start FLS - Display will[...]

53 B. DUAL COIN ONL Y For ALL dryer models except AD-26/AD-295 and AD-540/WDA-540 . (For Dual Coin models AD-26 / AD-295 and AD-540/WDA-540 refer to page 55 ). PL01 - ° F Ar - T emperatures in Fahrenheit tInE - Timed mode G r d - Anti-wrinkle guard on bUZ - Anti-wrinkle guard buzzer (tone) on Coin - Coin(s) required to start FLS - Display will fla[...]

54 C. SINGLE COIN ONL Y For dryer models AD-26/AD-295 and AD-540/WDA-540 ONL Y PL01 - ° F Ar - T emperatures in Fahrenheit tInE - T imed mode G r d - Anti-wrinkle guard on bUZ - Anti-wrinkle guard buzzer (tone) on Coin - Coin(s) required to start FLS - Display will flash in intervals between “FILL” and “Amount T o Start” bCrS - Bad coin re[...]

55 D. DUAL COIN ONL Y For dryer models AD-26/AD-295 and AD-540/WDA-540 ONL Y PL01 - °F Ar - T emperatures in Fahrenheit tInE - Timed mode G r d - Anti-wrinkle guard on bUZ - Anti-wrinkle guard buzzer (tone) on Coin - Coin(s) required to start FLS - Display will flash in intervals between “FILL” and “Amount T o S tart” bCrS - Bad coin reset[...]

56 SECTION VIII PHASE 5 COIN SYSTEM DIAGNOSTICS ALL major circuits, including door , microprocessor temperature sensor , heat and motor circuits are monitored. The Phase 5 coin microprocessor controller (computer) will inform the user via the light emitting diode (L.E.D.) display of certain failure codes along with indicators both in the L.E.D. dis[...]

57 3. “SEFL” - Indicates rotational sensor circuit failure meaning that there is a fault somewhere in the basket (tumbler) rotation detection circuit or the microprocessor controller (computer) program related to this circuit (PL01) is set incorrectly in the active mode (“SEn”), where the dryer is not equipped with optional rotation sensor [...]

58 C. PHASE 5 MICROPROCESSOR CONTROLLER (COMPUTER) RELA Y OUTPUT LIGHT EMITTING DIODE (L.E.D.) INDICA T ORS There are three (3) L.E.D. indicators (“red” lights) located at the lower back side area of the microprocessor controller (computer) which are identified/labeled as “DOOR,” “HEA T ,” and “MTR” (motor). These L.E.D.s indicate t[...]

59 NOTE: If the failure was elsewhere (i.e. dryer ’ s door switch circuit) the light emitting diode (L.E.D.) display would read “door” if a keyboard (touch pad) entry was attempted. If the display L.E.D. indicators are on, and the door L.E.D. indicators are on, and the door L.E.D. input and motor/heat output L.E.D.s are on, yet the motor and/[...]

60 * “A” and “b” Factors N/A at time of printing. NOTE: For letter designations refer to the following page ( page 61) . SECTION IX PHASE 5 AUT O CYCLE (PA TENT NO. 4,827,627) “A” and “b” Factor Parameters GAS ELECT R I C ST E A M Mo d el "A" "b " Mo d el Kw "A " "b " Mo d el Ty p e "A &q[...]

61 (A) For 60 Hz models ONL Y (B) For 50 Hz models ONL Y IMPOR T ANT : The “A” and “b” Factors have been preprogrammed by the factory and should be changed in the field unless the Phase 5 coin microprocessor controller (computer) should fail and is replaced. THE REPLACEMENT PHASE 5 COIN MICROPROCESSOR CONTROLLER (COMPUTER) MUST BE REPROGRAM[...]

62 SECTION X OPTIONAL 9 VOL T BA TTER Y BACKUP Dryers ordered from the factory with the 9 volt battery backup option (battery is not included) allow the Phase 5 microprocessor controller (computer) to maintain its operating status should a momentary power interruption occur while the dryer cycle is in progress. It is suggested that the battery be r[...]

63 Notes _____________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________[...]

ADC Part No. 1 12146 56 - 10/28/08 - 1[...]