Follett HCD1400N manual

HCD1400R, HCD1400N Icemaker s Following installation, please forwar d this man ual to the appr opriate operations person. Operation and Ser vice Manual After Serial Number C20000 Order par ts online www .f ollettice .com O Z M A D E IN T H E U S A P S IG M O D E L S E R I A L N O C O R P O R A T I O N P A R T N O H Z L O W S I D E C H A R G E V O L[...]

2 Follett Corporation Equipment Return P olicy Follett equipment ma y be returned for credit under the f ollowing conditions: 1. The equipment is new and unused. 2. A return author ization number has been issued b y customer service within 30 days after shipment. 3. Follett receiv es the equipment at the f actor y in Easton, P A within 30 da ys aft[...]

3 W elcome to Follett Corporation Specifications Operation Cleaning, weekly e xter ior care Cleaning, semi-annual e vaporator cleaning Service Icemaker operation W ater system Electrical system Normal control board operation T est points Time dela y and self-flushing jumpers Error faults Hard errors Soft errors Rela y output indication Compressor/r[...]

4 W elcome to Follett F ollett equipment enjo ys a well-deser v ed reputation for e xcellent perf or mance, long-term reliability and outstanding after-the-sale suppor t. T o ensure that this equipment delivers the same degree of service, we ask that you re view the installation manual (pro vided as a separate document) bef ore beginning to install[...]

5 Specifications Electrical Separate circuit and equipment ground required. Evaporator unit Standard electrical – 115/60/1 Maximum fuse – 15 amps Amperage – 6 amps Condenser unit Standard electrical – 220V , 60Hz, 1 phase Maximum fuse – 40 amps Amperage – 21.4 amps Ev aporator plumbing 3/8" OD push-in water inlet 3/4" MPT Note[...]

6 Dimensions and c learances Entire front of icemaker m ust be clear of obstructions/connections to allow remov al. 1" (26mm) clearance abov e icemaker f or ser vice. 1" (26mm) minimum clearance on sides . Condensing Unit Front Vie w Condensing Unit Side View Condensing Unit Back Vie w 40.7" (1034mm) 31.25" (794mm) 5/8" OD [...]

7 Operation Cleaning and preventive maintenance (all models) Note: Do not use bleach to sanitiz e or clean the icemaker . Preventive maintenance P eriodic cleaning of Follett’ s icemaker system is required to ensure peak perf or mance and delivery of clean, sanitar y ice. The recommended cleaning procedures that follo w should be performed at lea[...]

8 2. Mix 1 gallon (3.8L) 120˚F (49˚C) w ater and 7 ounces (198g) (one 7 ounce pack et of Follett Saf eCLEAN ice machine cleaner , par t#-00132001). Locate cleaning cup . Fill until HI W A TER light comes on (Fig. 2). Note: Do not use bleach to sanitize or clean the icemaker . 3. Replace co ver on cleaning cup . W ait until machine restar ts. Mach[...]

9 HI W A TER Fig. 5 12 Fig. 6 Fig. 7 5. Mix 1 gallon 120˚F (49˚C) w ater and 1.6 ounces (48ml) NU-CALGON IMS-II SANITIZER. Fill until HI W A TER light comes on (Fig. 5). Note: Do not use bleach to sanitize or clean the icemaker . 6. Replace co ver on cleaning cup . W ait until machine restar ts. Machine will sanitize, then flush 3 times in appro [...]

10 Fig. 8 1 2 3 16" (407mm) Fig. 9 Fig. 10 8. Disconnect coupling as sho wn (Fig. 8). 9. Using disposab le f ood ser vice grade glo ves, inser t dr y Sani-Sponge ™ (kit par t# 00132068). Ne xt,-inser t Sani-Sponge soaked in Nu-Calgon IMS-II sanitizer solution. Push both Sani-Sponges down ice transport tube with supplied pusher tube (Fig. 9).[...]

11 Fig. 11 Fig. 12 11. Reconnect coupling. Press power s witch ON. Ice pushes Sani-Sponges through tube (Fig. 11). 12. Place a sanitary (2 gallon or larger) container in bin or dispenser to collect Sani-Sponges and ice f or 10 minutes. Collect 5.5 lbs of ice from unit. Discard ice and Sani-Sponges (Fig. 12).[...]

12 Service Icemaker operation (all models) F ollett’ s icemaker consists of fiv e distinct functional systems cov ered in detail as follows: • W ater system • Electrical control system • Mechanical assembly • Refrigeration system • Bin full The Horizon icemaker overview The F ollett Horizon icemaker uses a horizontal, cylindrical e vapo[...]

13 W ater system The water le vel in the e vaporator is controlled b y a f eed solenoid and le vel detecting sensors . Ref erencing the diagram belo w , water sensing rods e xtend down into the reser v oir at the end of the e vapor ator assembly . The system works via electrical conductivity as follows: One of the longest probes is a common. When w[...]

14 Electrical system Normal control boar d operation The PC board indicator lights provide all the inf or mation necessar y to determine the machine’ s status. Green indicator lights generally represent “go” or normal operation; Y ello w indicators represent nor mal off conditions; Red indicators generally represent alarm conditions, some of [...]

15 T est points: The Horizon PC board incor porates on-board test points that can be used to determine various electrical outputs. The test point holes allow a standard probe to be inser ted for quic k voltage measurement. F or 208-230 systems, use TP-4 (L2) as the common for testing outputs f or solenoids, motors, etc. Error faults: The Horizon PC[...]

16 00127126R07 H or i zon 1000/1400 S er i es S p lit S ys t em I cema k er 801 CHURCH LANE EAST ON, P A 18040, USA 800-523-9361 OR 610-252-7301 FOR SER VICE CALL: ON THE WEB: www .follettice.com TP3 TP5 TP6 TP8 TP7 TP4 TP1 1 DRN H2O IN H2O J15 J14 J13 J16 W A TER INPUT DRAIN 120 Vac 20Wat t 20Wat t 120 Vac FCV -2 FCV -1 #32 #33 #30 #31 J8 J12 J1 1[...]

1 4 6 5 2 SR C S Cap HP LP R Cap L2 L1 Crankcase heater Dual pressure control GND Fa n Black Black Black Black Black Ye l l o w Red Red Fa n Coil Black Contactor 17 Gearmotor data Brother Gearmotor current 5.0A (nominal) Lock ed rotor amps 15 amps Resistance of windings 115 vac gearmotor (Brother) 1.7 Ω Wiring diagram, condenser unit[...]

18 Mechanical system Evaporator disassemb ly 1. Press PURGE button to purge e vaporator , and then turn power OFF . 2. Unscrew and remo v e stream divider as shown. 3. Unplug and remov e gear motor as shown. 4. Remov e all traces of anti-seize compound or petrol- gel from the auger shaft. 5. Unscrew and disconnect tr anspor t tube from louvered doc[...]

19 8. Loosen nut on V -band clamp and remov e. 9. Remov e V -band clamp from front of ev aporator . 10. Remove main housing as sho wn. 11. Remove and discard mating ring and seal. 12. Carefully remo ve auger . Fig. 16 Fig. 17[...]

20 Lube with soap touch Do not Cardboard disc Fig. 19 3. Press new mating ring into main housing as shown. 4. Lube the shaft with liquid soap in the area shown and slip on seal and spring. Note: Do not touch the sealing surfaces. Use cardboard disk to install. Fig. 20 5. Reinstall main housing as shown. Fig. 18 Evaporator reassemb ly 1. Remov e and[...]

21 Fig. 22 11. Reconnect transpor t tube to louvered docking assemb ly . 12. Plug sensor in at the electr ical bo x. 13. Reconnect vent tube to the shuttle housing as shown. Apply petrol-gel Fig. 23 14. Apply a coat of petrol-gel compound to the auger shaft. 15. Install gear motor , making sure that insulation is properly seated between gear motor [...]

22 Fig. 25 20. Remove bolt and reinstall the w asher and bolt. Place retainer ov er bolt and secure with nut and washer . Apply petrol-gel Fig. 26 21. Lubr icate body of stream div er ter with petrol-gel and reinstall. 22. Plug gear motor power cord into electrical bo x. Fig. 24 18. Using a wrench, rotate the shaft clockwise to align the ke yways i[...]

23 Refrigeration system Condenser unit operation The condensing unit is weatherproof and equipped to operate in ambient temperatures from – 2 0˚F – 120˚F ( – 29˚C – 48.9˚C). The condensing unit is controlled by a dual pressure control which w orks in concer t with a refrigerant solenoid valv e on the ev aporator module. On star t-up , t[...]

24 filter-drier low side service valve with service por t high side service valve with service por t Ev aporator unit sight glass SOLENOID V AL VE condenser Condenser unit head control valv e, 180 PSI check v alve compressor low side service valve with service por t low side refrigeration line run high side refrigeration line run Low pressure v apo[...]

25 Refrigerant replacement requirements 1. Non-contaminated refrigerant remov ed from any F ollett refrigeration system can be recycled and retur ned to the same system after completing repairs. Recycled refr igerant m ust be stored in a clean, approv ed storage container . If additional refrigerant is required, virgin or reclaimed refrigerant that[...]

26 “Bin full” detection system The F ollett Horizon icemaker incorporates a unique “bin full ” detection system, that consists of the shuttle and actuator . The shuttle incor porates a flag and sensor . Referencing the figure belo w , the nor mal running position of the flag is down, out of the sensor . When the bin fills to the top and ice[...]

27 T roub leshooting Please see “Ser vice” section for a description of each function. 1. Ice machine is in running condition but not making ice . 2. The CPU is not flashing. 3. Machine in TIME DELA Y without full bin. 4. Ice machine is not making ice. Lock ed in PURGE. 5. Ice machine is not making ice. HI AMPS. 1. Replace compressor . 2. Repla[...]

28 6. Ice machine is not making ice. Drain clog. 7. Ice machine is making ice. Excessive w ater in bin or coming into bin from transpor t tube. 8. Ice machine is not making ice. Lo water . 1. Remov e kink or bloc kage from drain hose. 2. Re-route floor drain. 3. Clean area around drain sensor and/or replace Drain solenoid v alv e. 1. Clean or repla[...]

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30 Replacement par ts Evaporator assemb ly Order parts online www .follettice.com 8 9 12 11 10 37 28 39 40 23 34 38 41 33 29 35 17 18 18 31 30 26 23 24 25 24 24 27 23 36 32 23 13 14 15 16 1 3 19 17 23 28 18 5 20 21 22 7 2 4 6[...]

31 Order parts online www .follettice.com Reference # Description P art # 1 T ube, ice transpor t, molded 00130666 2 Shuttle assembly (includes 00115600 & 00130666) 00130815 3 Switch, optical 00130849 4 Compression nozzle 00115774 5 Elbow , water 00134502 6 Gasket, shuttle 00115600 7 Stream divider 00142521 8 A uger bolt 00116988 9 W asher 0016[...]

32 4 5 6 11 10 3 2 8 14 15 1 12 7 9 13 16 Low side assembl y[...]

33 Reference # Description P art # 1 T ubing, liquid line 00142414 2 T ubing, suction line (includes insulation) 00131045 3 Sight glass 00107045 4 Electrical box suppor t 00156035 5 Split system suppor t 00156067 6 Extension 00156075 7 V alve, e xpansion, ther mal (includes 502830 and 00106534) 00136317 8 Insulation, TXV 502830 9 V alve, shut-off ,[...]

34 Electrical bo x 1 2 3 8 7 6 5 4 Order parts online www .follettice.com[...]

35 Reference # Description P art # 1 Cov er , electrical box, remote 00130898 2 Board, control circuit, 120V (includes 00132910) 00132910 3 Stand off ’ s (set of 6) 00130906 4 Switch, ev aporator purge 00114371 5 Switch, ev aporator clean 00117036 6 Switch, icemaker po wer 208867 7 Circuit breaker , 8 amp 00128090 8 P ower lead 00134452 Order par[...]

36 Integration kit – top-mount and Satellite-fill Order parts online www .follettice.com 8 7 6 5 4 11 12 11 12 8 7 6 5 4 13 2 1 10 2 2 10 9 2 1 T op mount configuration Satellite-fill configuration[...]

37 Reference # Description P art # 1 Shuttle actuator 00171322 2 Clamp 500377 3 Actuator elbow (includes 00167122 and 209100) 00171264 4 Screws 209100 5 Gasket 00167122 6 Actuator body 00171272 7 Gasket, coupling 00126532 8 Ring, locking (includes 00126532) 00171371 9 Ice transpor t tube, 10' (3m) 00171280 9 Ice transpor t tube, 20' (6m) [...]

38 Skins assembly 13 16 15 O Z M A D E I N T H E U S A P S I G M O D E L S E R I A L N O C O R P O R A TI O N P A RT N O H Z LO W SI D E C HA R G E V O L TS E a s t o n P e n n s y l v an ia Mo du l e N o . St o ck M od u l e I d en t ifi ca t io n P l at e S er v ic e N o. Pro du c t R E F R I G E R A N T R C A M P S A M P S D E S I G N P R E S S [...]

39 Reference # Description P art # 1 F ront cover , split system 00130633 2 T ubing, water , 1/4" OD 502079 3 T ubing, drain 00144923 4 Fitting, drain 00109728 5 Fitting, water inlet 502924 6 Elbow , water inlet 502925 7 Coupling (includes 00144675) 00171207 8 O r ing 00144675 9 Bulkhead fitting 00171215 10 Nut 00145342 11 Hose clamp 500377 12[...]

40 00171603R00 05/07 801 Church Lane • Easton, P A 18040, USA T oll free (800) 523-9361 • (610) 252-7301 F ax (610) 250-0696 • www .follettice.com 1 2 5 4 9 10 11 14 13 4 17 8 3 6 7 12 15 16 8 19 17 13 7 6 12 18 16 15 20 Condensing unit Order parts online www .follettice.com Reference # Description P art # 1 Shroud 00155937 2 Condenser 001106[...]