Follett HCE1400A manual

HCE1400A, HCE1400W 50Hz Icemaker s 801 Church Lane • Easton, P A 18040, USA T oll free (800) 523-9361 • (610) 252-7301 F ax (610) 250-0696 • www .follettice.com Following installation, please forwar d this man ual to the appr opriate operations person. Operation and Ser vice Manual After Serial Number C20000 Order par ts online www .f olletti[...]

2 Follett Corporation Equipment Return P olicy Follett equipment ma y be returned for credit under the f ollowing conditions: 1. The equipment is new and unused. 2. A return author ization number has been issued b y customer service within 30 days after shipment. 3. Follett receiv es the equipment at the f actor y in Easton, P A within 30 da ys aft[...]

3 W elcome to Follett Corporation Specifications Operation Cleaning W eekly e xterior care Monthly condenser cleaning Semi-annual e vaporator cleaning Service Icemaker operation W ater system Electrical system Normal control board operation T est points Time dela y and self flushing jumpers Error faults Hard error Soft errors Rela y output indicati[...]

4 W elcome to Follett F ollett equipment enjo ys a well-deser v ed reputation for e xcellent perf or mance, long-term reliability and outstanding after-the-sale suppor t. T o ensure that this equipment delivers the same degree of service, we ask that you re view the installation manual (pro vided as a separate document) bef ore beginning to install[...]

5 Specifications Electrical Each icemaker requires its o wn separate circuit with electrical disconnect within 10 ft (6m). Equipment ground required. Standard electrical – 220-240/50/1 Maximum icemak er fuse – 20 amps Amperage – 16 amps Maximum pow er – 5280 watts Climatic class – N 6 ft (2m) cord provided on icemak er CA UTION • Plug m[...]

6 Dimensions and c learances Entire front of icemaker m ust be clear of obstructions/connections to allow remov al. 1" (26mm) clearance abov e icemaker f or ser vice. 1" (26mm) minimum clearance on sides . The intake and e xhaust air grilles must provide at least 170 sq in (1098 sq cm) of open area. Air-cooled model HCC1400A icemakers –[...]

7 Operation Cleaning and preventive maintenance (all models) Note: Do not use bleach to sanitiz e or clean the icemaker . Preventive maintenance P eriodic cleaning of Follett’ s icemaker system is required to ensure peak perf or mance and delivery of clean, sanitar y ice. The recommended cleaning procedures that follo w should be performed at lea[...]

8 2. Mix 1 gallon (3.8L) 120˚F (49˚C) w ater and 7 ounces (198g) (one 7 ounce pack et of Follett Saf eCLEAN ice machine cleaner , par t# 00132001). Locate cleaning cup . Fill until HI W A TER light comes on (Fig. 2). Note: Do not use bleach to sanitize or clean the icemaker . HI W A TER Fig. 2 12 Fig. 3 LO W A TER N A E L C Fig. 4 3. Replace co v[...]

9 HI W A TER Fig. 5 12 Fig. 6 Fig. 7 5. Mix 1 gallon 120˚F (49˚C) w ater and 1.6 ounces (48ml) NU-CALGON IMS-II SANITIZER. Fill until HI W A TER light comes on (Fig. 5). Note: Do not use bleach to sanitize or clean the icemaker . 6. Replace co ver on cleaning cup . W ait until machine restar ts. Machine will sanitize, then flush 3 times in appro [...]

10 Fig. 8 1 2 3 16" (407mm) Fig. 9 Fig. 10 8. Disconnect coupling as sho wn (Fig. 8). 9. Using disposab le f ood ser vice grade glo ves, inser t dr y Sani-Sponge ™ (kit par t# 00132068). Ne xt, inser t Sani-Sponge soaked in Nu-Calgon IMS-II sanitizer solution. Push both Sani-Sponges down ice transport tube with supplied pusher tube (Fig. 9).[...]

11 Fig. 11 Fig. 12 11. Reconnect coupling. Press power s witch ON. Ice pushes Sani-Sponges through tube (Fig. 11). 12. Place a sanitary (2 gallon or larger) container in bin or dispenser to collect Sani-Sponges and ice f or 10 minutes. Collect 5.5 lbs of ice from unit. Discard ice and Sani-Sponges (Fig. 12).[...]

12 Service Icemaker operation (all models) F ollett’ s icemaker consists of fiv e distinct functional systems cov ered in detail as follows: • W ater system • Electrical control system • Mechanical assemb ly • Refrigeration system • Bin full The Horizon icemaker overview The F ollett Horizon icemaker uses a horizontal, cylindrical e vap[...]

13 W ater system The water le vel in the e vaporator is controlled b y a f eed solenoid and le vel detecting sensors . Ref erencing the diagram belo w , water sensing rods e xtend down into the reser v oir at the end of the e vapor ator assembly . The system works via electrical conductivity as follows: One of the longest probes is a common. When w[...]

14 Electrical system Normal control boar d operation The PC board indicator lights provide all the inf or mation necessar y to determine the machine's status. Green indicator lights generally represent “go” or normal operation; Y ello w indicators represent nor mal off conditions; Red indicators generally represent alarm conditions, some o[...]

15 T est points: The Horizon PC board incor porates on-board test points that can be used to determine various electrical outputs. The test point holes allow a standard probe to be inser ted for quic k voltage measurement. F or 208-230 systems, use TP-4 (L2) as the common for testing outputs f or solenoids, motors, etc. Error faults: The Horizon PC[...]

16 00135780R06 Horizon 1400 Series Self-contained Icemaker 801 CHURCH LANE EAST ON, P A 18040, USA 800-523-9361 OR 610-252-7301 FOR SER VICE CALL: ON THE WEB: www .follettice.com LE LE 2 LOW NORM 6 HIGH NORM LE 3 COM LE 4 ALARM LE LOW 7 LE 8 CLOG DRAIN COM WATER LEVEL OUT (light on) -V (3 WIRE) +V RETURN (CONTACT CLOSURE) BIN FULL S3 CLEAN MOM S2 P[...]

17 Compressor data Compressor current draw Air-cooled Ambient air temp . 60˚F/16˚C 70˚F/21˚C 80˚F/27˚C 90˚F/32˚C 100˚F/38˚C 6.9A 6.9A 7.0A 7.3A 7.9A W ater-cooled Condenser water temp 50˚F/10˚C 60˚F/16˚C 70˚F/21˚C 80˚F/27˚C 90˚F/32˚C 7.4A 7.4A 7.4A 7.5A 7.5A Locked r otor amps 96.8 Gearmotor data Brother Gearmotor current 2.8A ([...]

18 Mechanical system Evaporator disassemb ly 1. Press PURGE b utton to purge ev aporator , and then turn power OFF . 2. Unscre w and remove stream divider as sho wn. 3. Unplug and remo v e gear motor as shown. 4. Remo v e all traces of anti-seize compound from the auger shaft. Fig. 13 Fig. 14 Fig. 15 5. Unscre w and disconnect transpor t tube from [...]

19 Fig. 16 8. Loosen n ut on V -band clamp and remove . 9. Remo v e V -band clamp from front of ev aporator . 10. Remove main housing as sho wn. Fig. 17 11. Remove and discard mating ring and seal. 12. Carefully remo ve auger .[...]

20 Lube with soap touch Do not Cardboard disc Fig. 19 3. Press ne w mating r ing into main housing as shown. 4. Lube the shaft with liquid soap in the area sho wn and slip on seal and spring. Note: Do not touch the sealing surf aces. Use cardboard disk to install. Fig. 20 5. Reinstall main housing as sho wn. Fig. 18 Evaporator reassemb ly 1. Remo v[...]

21 Fig. 22 11. Reconnect transpor t tube to louvered docking assemb ly . 12. Plug sensor in at the electr ical bo x. 13. Reconnect vent tube to the shuttle housing as shown. Apply petrol-gel Fig. 23 14. Apply a light coat of petrol-gel to the auger shaft. 15. Install gear motor , making sure that insulation is properly seated between gear motor and[...]

22 Fig. 25 20. Remove bolt and reinstall the w asher and bolt. Place retainer ov er bolt and secure with nut and washer . Apply petrol-gel Fig. 26 21. Lubr icate body of stream diverter with petrol-gel and reinstall. 22. Plug gear motor power cord into electrical bo x. Fig. 24 17. Inser t a bolt into the auger shaft and finger tighten. 18. Using a [...]

23 thermostatic expansion valve compressor High pressure vapor High pressure liquid Low pressure liquid Low pressure vapor low side service port high side service port condenser filter dryer high side refrigeration line run low side refrigeration line run Refrigeration system diagram Refrigeration system Refrigerant pressure data Air temperature Ai[...]

24 Refrigeration charge All ser vice on refrigeration systems must be perf or med in accordance with all feder al, state and local laws . It is the responsibility of the technician to ensure that these requirements are met. Recharging icemaker to other than f actor y specifications will v oid the warranty . R404A icemaker char ge specifications Mod[...]

25 “Bin full” detection system The F ollett Horizon icemaker incorporates a unique “bin full” detection system that consists of the shuttle and actuator . The shuttle incor porates a flag and sensor . Referencing the figure belo w , the nor mal running position of the flag is down, out of the sensor . When the bin fills to the top and ice c[...]

26 T roub leshooting Please see “Ser vice” section for a description of each function. 1. Ice machine is in running condition but not making ice . 2. The CPU is not flashing. 3. Machine in TIME DELA Y without full bin. 4. Ice machine is not making ice . Lock ed in PURGE. 5. Ice machine is not making ice . HI AMPS. 6. Ice machine is not making i[...]

27 7. Ice machine is not making ice . Drain clog. 8. Ice machine is making ice . Excessive w ater in bin or coming into bin from transpor t tube. 9. Ice machine is not making ice . Lo water . 1. Remov e kink or bloc kage from drain hose. 2. Re-route floor drain. 3. Clean area around drain sensor and/or replace Drain solenoid v alv e. 1. Clean or re[...]

28 Replacement par ts Evaporator assemb ly Order parts online www .follettice.com 8 9 12 11 10 37 28 39 40 23 34 38 41 33 29 35 17 18 18 31 30 26 23 24 25 24 24 27 23 36 32 23 13 14 15 16 1 3 19 17 23 28 18 5 20 21 22 7 2 4 6[...]

29 Reference # Description P art # 1 T ube, ice transpor t, molded 00130666 2 Shuttle assembly (includes 00115600 & 00130666) 00130815 3 Switch, optical 00130849 4 Compression nozzle 00115774 5 Elbow , water 00134502 6 Gasket, shuttle 00115600 7 Stream divider 00142521 8 A uger bolt 00116988 9 W asher 00161513 10 Retainer , auger bolt 00161366 [...]

Air-cooled assemb ly 12 11 6 6 4 1 2 3 9 13 8 10 7 30 Order parts online www .follettice.com[...]

31 Reference # Description P art # 1 Condenser (includes 00130922) 00137588 2 Shroud, condenser 00137596 3 F an motor assembly 00121566 4 Electrical box suppor t 00156035 5 Cut-out, high pressure saf ety 00117077 6 Insulation, bulb , TXV 00106534 7 Drier 00134593 8 V alve, e xpansion, ther mal (includes 502830 and 00106534) 00136317 9 Insulation, T[...]

6 11 12 13 13 10 6 17 18 1 3 4 2 8 7 9 15 16 15 12 14 11 5 32 W ater-cooled assembly Order parts online www .follettice.com[...]

33 Reference # Description P art # 1 Electrical box suppor t 00156035 2 Elbow , water 00129486 3 V alve, w ater regulating 00131052 4 Union, water 202148 5 Cut-out, high pressure saf ety 00117077 6 Insulation, bulb , TXV 00106534 8 Drier 00134593 8 V alve, e xpansion, ther mal (includes 502830 and 00106534) 00130997 9 Insulation, TXV 502830 10 Cond[...]

34 Electrical bo x 1 2 6 4 5 7 8 9 10 3 15 14 13 12 11 Order parts online www .follettice.com[...]

35 Reference # Description P art # 1 Cov er , electrical box, air/w ater-cooled 00130872 2 Board, control circuit, 240V (includes 00130906) 00132902 3 Stand off ’ s (set of 6) 00130906 4 Capacitor , compressor r un 00133512 5 Clamp , run capacitor 00133603 6 Rela y , compressor star ting (includes wire harness) 00161810 7 Contactor 00117010 8 Cap[...]

36 Integration kit – top-mount and Satellite-fill Order parts online www .follettice.com 8 7 6 5 4 11 12 11 12 8 7 6 5 4 13 2 1 10 2 2 10 9 2 1 T op mount configuration Satellite-fill configuration[...]

37 Reference # Description P art # 1 Shuttle actuator 00171322 2 Clamp 500377 3 Actuator elbow (includes 00167122 and 209100) 00171264 4 Screws 209100 5 Gasket 00167122 6 Actuator body 00171272 7 Gasket, coupling 00126532 8 Ring, locking (includes 00126532) 00171371 9 Ice transpor t tube, 10' (3m) 00171280 9 Ice transpor t tube, 20' (6m) [...]

38 Skins assembly 1 2 14 3 5 6 7 4 15 16 18 208264 208264 Stock Module Identification Plate Stock Module Identification Plate Service No. Service No. Module No. Module No. Product Product R E F R I G E R A N T R E F R I G E R A N T M O D E L MO D E L M O T O R C O M P R E S S O R T H E R M A L L Y P R O T E C T E D M O T O R C O M P R E S SO R T H [...]

39 Reference # Description P art # 1 Grille, intake 00122846 2 F ront cover , air- & water-cooled (includes 00122846) 00137612 3 T ubing, water , 1/4" OD 502079 4 T ubing, drain 00144923 5 Fitting, drain 00109728 6 Fitting, water inlet 502924 7 Elbow , water inlet 502925 8 Coupling (includes 00144675) 00171207 9 O r ing 00144675 10 Bulkhea[...]

801 Church Lane • Easton, P A 18040, USA T oll free (800) 523-9361 • (610) 252-7301 F ax (610) 250-0696 • www .follettice.com 00171611R00 05/07[...]