Napoleon NZ6000 manual

W415-0594 / A / 02.15.07 1 W415-0442 / C / 09.01.03[...]

W415-0594 / A / 02.15.07 2 WARNINGS & SAFETY PRECA UTIONS[...]

W415-0594 / A / 02.15.07 3 T ABLE of CONTENTS PLEASE RET AIN THIS MANU AL FOR FUTURE REFERENCE PG 2 -6 INTRODUCTION Warnings and safety precautions Warranty General Instructions General Information Care of Glass & Plated Parts 7 HI-EFFICIENCY HEA TING 7- 14 INST ALLA TION / FRAMING Location & Clearance Framing Outside Combustion Air Mantel [...]

W415-0594 / A / 02.15.07 4 NAPOLEON products are manufactured under the strict Standard of the World Recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete fireplace is thoroughly inspected by a q[...]

W415-0594 / A / 02.15.07 5 INTRODUCTION GENERAL INSTRUCTIONS 1. Combustion and dilution air is brought into the unit through the fresh air intake collars located on the top rear of the unit. 2. The combustion air is brought into the firebox through many small holes in the airwash located at the top and sides of the opening. 3. The dilution air is i[...]

W415-0594 / A / 02.15.07 6 If the glass is not kept clean permanent discolouration and / or blemishes may result. Normally a hot fire will clean the glass. The most common reasons for dirty glass include: not using sufficient fuel to get the stove thoroughly hot, using green or wet wood, closing the draft so far that there is insuf- ficient air for[...]

W415-0594 / A / 02.15.07 7 4 3 / 8 " 19 3 / 8 " 25 3 / 16 " 51 1 / 2 " 50 1 / 4 " 43" 6 1 / 2 " 29 1 / 2 " 48 5 / 8 " 27 1 / 2 " 41 " 49 1 / 2 " 30 3 / 4 " 8 " 15 " 24 3 / 4 " 10 3 / 4 " 6 5 / 8 " 24 " 30 3 / 4 " 61 1 / 2 " 50 " 30 3 / 4 &q[...]

W415-0594 / A / 02.15.07 8 Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body , it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home. This will ensure that clear- ance to combu[...]

W415-0594 / A / 02.15.07 9 The fireplace face and enclosure ceiling must be framed using 2x4 metal studs. The minimum enclosure ceiling height is 7 feet. Non-combustible materials (cement board and metal studs) must be used. WHEN USING A SOLID P ACK CHIMNEY WHEN USING AN AIR COOLED CHIMNEY[...]

W415-0594 / A / 02.15.07 10 The Napoleon Model NZ6000 takes outside air directly into the fireplace through the openings in the left and right hand sides. Decide on the most convenient lo- cation for the fresh air inlet ducts and hoods which may be installed above or below floor level. The fresh air inlet ducts and hoods must be The fresh air inlet[...]

W415-0594 / A / 02.15.07 11 An acceptable 61½" x 20" non-combustible (ie: brick, stone or ceramic tile) hearth extension must be installed. Hearth must extend 20" in front of the faceplate when it is not elevated (see local building codes). Hearth must extend a minimum of 6" to both sides of the unit (61 ½"). Hearth must [...]

W415-0594 / A / 02.15.07 12 HEARTH EXAMPLES ELEV A TED HEARTH RAISED HEARTH ELEV A TED / RAISED HEARTH[...]

W415-0594 / A / 02.15.07 13 FA CE PLA TE, UPPER GRILL, KEY ST ONE & DOOR INST ALLA TION 1 Remove the facing template held in place with the 12 screws shown. Dis- card the screws and template. 2 Mount the keystone and upper grill to the face- plate, as shown, using the 4 nuts supplied. Secure the faceplate to the unit, using the 12 screws suppli[...]

W415-0594 / A / 02.15.07 14 A raised hearth together with the fireplace built on a raised platform is recommended for easier wood loading and fire viewing. The diameter of the chimney is 8". A chimney venting the fireplace shall not vent any other appliance . The minimum overall chimney height from the top of the fireplace is 15 feet. The maxi[...]

W415-0594 / A / 02.15.07 15 4 ELBOWS 2 ELBOWS STRAIGHT UP No Off-Set. Minimum overall chim- ney height is 15 feet. Single off-set with two 15°, 30° or 45° elbows. Minimum overall chimney height is 15 feet. Double off-set with four 15°, 30° or 45° elbows. Minimum overall chim- ney height is 15 feet. * The first flue offset closest to the top o[...]

W415-0594 / A / 02.15.07 16 The first flue offset closest to the top of the unit must be a minimum distance of 12" from the top of the fireplace. Attach an elbow to the chimney section, angled toward the offset. Secure with 3 - #8X1/2" sheet met al screws. T o achieve the minimum offset, attach and secure a second elbow . T o achieve long[...]

W415-0594 / A / 02.15.07 17 The Napoleon Model NZ6000 may be connected to either a lined or unlined masonry chimney . IF THE CHIMNEY IS LINED, the flues must be made of vitrified clay and be in sizes of 8" square or 8" round (inside diameters) or 8"x12" with a minimum height of 15 feet above the fireplace. Eight inch round flues[...]

W415-0594 / A / 02.15.07 18 The door latch is adjusted by moving the washer from one side of the latch to the other . T ighten the outer nut to secure the latch. FINISHING Install the air control threaded rod and knob. A TT ACHING THE HANDLE AND AIR CONT OL KNOB AIR COOLED CHIMNEY INST ALLA TION 1. Remove the knock out. 2. Cut away the insulation t[...]

W415-0594 / A / 02.15.07 19 FIREBRICK AND BAFFLE INST ALLA TION OPTIONAL NZ64 BL O WER KIT INST ALLA TION Route a 120 V olt, 60Hz electrical supply (not supplied) from the electrical box on the side of the unit to the electrical box on the blower housing. The unit comes complete with a safety switch and a ther- mally activated switch. For complete [...]

W415-0594 / A / 02.15.07 20 3. Connect the 6” collar to the blower opening located on the side of the unit. An optional opening is covered on the other side of the unit. If this location is preferred, switch the cover plate and collar . Secure by reaching through the collar and bending the tabs. Use sealant to ensure that the connection is air ti[...]

W415-0594 / A / 02.15.07 21 6. Insert the filter into the grill. Foam gasket ( 1 / 2 ” weather stripping) between the grill and blower housing is recom- mended, but not supplied. The blower filter is washable. 7. The bottom lip of the grill latches over the bottom lip of the housing. Use two screws to secure the top of the grill to the facing. 5.[...]

W415-0594 / A / 02.15.07 22 NZ64 BLOWER REPLACEMENT 1. Remove the grill and filter by removing the 2 securing screws. 2. Remove the nut securing the blower bracket to the hous- ing. 3. Lift the handles to pull the blower and bracket off of the stud. 4. Slide the bracket and blower out of the housing. 5. Disconnect the wire connector from the blower[...]

W415-0594 / A / 02.15.07 23 Roll up some newspaper , light it and place it near the fire- place flue until the chimney begins to draw . When a fire is burning, open the door slowly to avoid drawing smoke into the room. A properly installed Napoleon fireplace should not smoke. If yours does, check the following: Has the chimney had time to get hot? [...]

W415-0594 / A / 02.15.07 24 5. T o maintain a brisk fire, a hot coal bed must be estab- lished and maintained. 6. Slowly add larger wood (2x4 size pieces). Lay the pieces lengthwise from side to side in the hot coal bed with a shallow trench between, so that the primary air can flow directly into this trench and ignite the fuel above. 7. When the f[...]

W415-0594 / A / 02.15.07 25 Can't get the fireplace operating? Use more kindling and paper . Assuming the chimney and vent are sized correctly and there is sufficient combustion air , the lack of sufficiently dry quantities of small kindling is the problem. Thumb size is a good gauge for small kindling diameter . Can't get heat out of the[...]

W415-0594 / A / 02.15.07 26 A bed of ashes approximately 1 inch deep should be left on the firebox bottom to help maintain a hot charcoal bed. When the fire has burned down and cooled, remove any excess ashes. T o remove the ash, follow the directions below . 1. A fter the last coal has extinguished, let the fireplace cool at least two hours. 2. Op[...]

W415-0594 / A / 02.15.07 27 At the end of each burning season inspect the door gasket ensuring that it is not worn or loose. Replace with proper fibreglass rope. The purpose of door gasketing is to seal the firebox. If the doors are not sealed, air leaks into the firebox, creating a quick burning fire. This situation is not desireable for overnight[...]

W415-0594 / A / 02.15.07 28 When wood is burned slowly , it produces t ar and other organic vapours which combine with expelled moisture to form creosote. These vapours condense in the relatively cooler chimney flue of a slow burning fire and when ig- nited, make an extremely hot fire. Check your chimney for creosote and soot build-up monthly until[...]

W415-0594 / A / 02.15.07 29 # P ART N O. DESCRIPTION 1 W300-0069 DOOR GLASS 2* W562-0035 DOOR OR GLASS GASKET 3* W562-0036 DOOR GASKET - CENTRE 4* W010-1225 GLASS & GASKET 5* W690-0005 120V THERMOSTA T 6 W090-0099 REAR FIREBRICK 7 W090-0101 BOTTOM RIGHT FIREBRICK 8 W090-0100 BOTTOM LEFT FIREBRICK 9 W090-0098 RIGHT SIDE FIREBRICK 1 0 W090-0097 L[...]

W415-0594 / A / 02.15.07 30[...]

W415-0594 / A / 02.15.07 31 Smoke enters the room during start- up. Cold air blockage. - burn a piece of newspaper to establish a draft. Close the doors. - if the flame is not getting enough air , first make sure the air control is open. If additional air is needed, open the doors a small crack only . - open the by-pass damper TR OUBLE SHOO TING GU[...]

W415-0594 / A / 02.15.07 32 RA TING PLA TE RA TING PLA TE IS LOCA TED BEHIND THE FIREPLA CE F ACEPLA TE.[...]