Powermatic WP2510 manual

Opera ting Instructions and Parts M anual 25-inch P laner Model WP 2510 For m ac hines wit h serial no. 7050141 and higher Pow ermatic 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-1791303 Ph.: 800-274-6848 Revi si on C3 02/2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .pdf document is bookmarked[...]

2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday. W arranty Pe riod The ge neral warranty l asts for the t ime period s pecified[...]

3 Ta ble of Cont ents W arran ty and Service ............................................................................................................................... ............. 2  Table of Co ntents ............................................................................................................. ............................[...]

4 Wa r n i n g 1. Read and under st and t he enti r e ow ner ’s m anual bef ore attempti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Failur e to comply wit h all of these warning s may cause s eri ous i nj ury. 3. Replac e the warning l abe l s if t hey become obscured or rem [...]

5 19. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s t arter k ey s. 20. G i v e your work undiv ided attenti on. Looking around, c ar ryi ng on a con v ers ati on and “horse-play ” are carel ess ac t s that can r es ul t in seri ous injury . 21. Maint a i n a bal anced stance at al l tim es s o t h[...]

6 Introduct ion Thi s manual i s pr ovi ded by Powerm ati c, cov ering the saf e operat ion and m aint enance procedur es f or a Powerm atic Model W P2510 Planer . Th i s m anual cont a i ns i nstruct ions on install ation, saf ety precauti ons, general operati ng procedures, m aint enance i ns t ructi ons and part s breakd own. T his m achi ne has[...]

7 Speci ficat ions Model Nu m ber .............................................................................................................................. W P2510 Stoc k Nu m ber ............................................................................................................................... 1791303 Main Dri v e M oto r ........[...]

8 Unpacking Open shi pping cont ainer and any s m aller bo x es and check for s hi pping dam age. Report any dam age immedi a t ely to y our d ist ribut or and shippi ng agent. Do not discard any s hi pping m a t eri a l until t he p l aner is instal l ed and running properl y. Com pare t he content s of your cont ai ner with t he f o ll ow i ng pa[...]

9 Instal l ation and A ssembl y Tools Re quir ed f or Inst al lati on: For k lif t or hoist, wit h lif ting straps 4mm hex wrench (pr ov i ded) 22mm c om binat ion wrench (pr ov i ded) Rem ove any str aps or boards holdi ng the pl aner to t he pallet. Pl ace straps under the f our lift ing hooks at f ront and back to rai se the pl aner of f the pal[...]

10 Grounding Instructions Elect rical co nnecti ons must be mad e by a qu alifi e d electri cian i n comp liance wi th all rel evant cod es. Thi s machi ne must b e properl y grou nded to h e l p preven t elect rical sh ock and po ssible f atal injur y. Thi s m achine m ust be grounded. In the ev ent o f a m alfunc tion or br eakdown, grou nding pr[...]

11 Conv erting fr o m 230 Volt to 460 Vo lt Consult the diagr ams on pages 54 and 55 for specif ic i nf ormation on the foll ow i ng changes. 1. Di sconnect m achi ne fr o m pow er source. 2. Change the lead c onnecti ons to the m ain m otor and t o t he table hoist mot or. 3. Replac e the RA-30 (230V) ov erload rel ay with t he provi ded RA-30E (4[...]

12 One r e v olution of the handwheel equal s 1/32” change i n tabl e height . Use the scale or digi tal readout to determ ine distanc e f rom the cut terhead. Feed Rate The pl aner i s equipped wit h sel ectabl e f eed rat e rol lers t hat f eed stock at 20, 25 or 30 f eet per mi nute. To adj us t speed, rotat e the lev er shown in F igur e 4. I[...]

13 I M PO RT AN T : W hen removing or rotati ng insert s, clean sa w dust f rom the screw, the insert , and the c utter head plat f or m. Dust accum ulation bet w een the se elem ents can prev ent the i ns ert f rom seati ng properl y, and m ay aff ect the qualit y of the cut. Bef ore instal ling eac h s cre w , l i ghtly coat t he scre w thr eads [...]

14 To adj ust the inf eed roll er: 1. Di sconnect m achi ne fr o m pow er source. 2. Pl ace a d i al gauge (not provided) under a knif e i nsert i n t he cutt erhead. If a dial gauge is not av a i lable, use a fi nished bloc k of wood wi th notches cut out f or the t able rol lers, i n conjuncti on w i th a f eeler gauge. See F igure 10 for an ex a[...]

15 Pr essu re Ba r Most pl aning pr oblem s can be t raced to im proper sett i ng of the pressure bar. It s func ti on is t o hol d down the m at eri al af ter it passes under the c utterhead and thr oughout the rem a i nder of the c ut. I ts bas i c setti ng is to be i n li ne with t he arc of t he cutterhead k niv es. I f i t is too hig h, a s ha[...]

16 The t able roller s are adj usted at t he f ac t ory. If they shoul d need f urther or “fine” adj ustment: 1. Di sconnect m achi ne fr o m pow er source. 2. Loosen l ock handl e and po siti on the qui ck- set l ev er (Figur e 12) to zero. 3. Use a di al gauge (n ot pr o v i ded) to fi nd the dist ance f ro m t able top to t he ape x of the t[...]

17 (A, F igur e 15) beneath t he tabl e. 4. Pl ace a rod-li ke obj ec t ( s uc h as a hex wrench) int o one of t he open hol es (B , Fi gure 15) and t urn the shaf t (C, Figur e 15) to r aise the tabl e until the gauge r eads the proper m easurem ent. Or , the sam e e f f e c t can be achi e v ed by lowering t he other si de of t he t able. 5. Re-t[...]

18 Feed r es t ri ction can al so occur d ue to pi tch buil dup on the t able. Be sure the t abl e surf ace i s cl ean. Dusting t he s ur f ace w i th talc occasionall y w ill a id in s moo th er f eeding and hel p prevent pit ch buildup. Cli p M arks If clip marks occur 6” (152mm) in from each end of the boar d, the pr essure bar is too hi gh. S[...]

19 T wist ing If materi al twist s whil e f eeding through the planer , ei ther t he tabl e ro ll ers, pressure bar, or outf eed roller m ay be out of l e v e l . Ref e r to adjust m ent setti ngs on pages 14 and 15. H alted Feed i ng If the infeed r o l l er t akes the stock , the chi pbreaker l ift s, and j ust as you hear the kniv es cont act th[...]

20 Controller ( M 15S) Operat ing Instructions 1. Front P anel Over view[...]

21 2. Operati o n Modes There are tw o base oper ating m odes – MANUAL and SI NGLE. In MA NUAL m ode, the operator can raise or lower the tab l e using the Co ntrolle r keypad. In SINGLE mode, the tabl e w ill m ove to the pr e-set value w hen you push the “ T able Up” or “Tab l e Dow n” buttons on t he planer’ s contr ol pane l. Pre ss[...]

22 SINGLE MODE In sing le m ode, the device p erform s auto m atic positioning of the t able to the programm ed target pos i t i o n. The “ Table Up” o r “Table Dow n” button on th e planer should be p ushed and he ld; w hen the tabl e has ful ly adj usted to the targ et pos ition, the table w i ll autom atically stop i n pos ition. Rel eas[...]

23 Exam ple: Assume: target val ue on dis play = 100.00m m real va lue on d isplay = 100.00m m To change the target va lue to 20.2 5mm, Step 1: Press , the LE D lam p on T arget w i ndo w is blinking. Displ ay Step 2: E nter new target value (exam pl e: 20.25m m) Pre ss Displ ay Step 3: Press to com plete. The LE D lam p is blink i ng – ready for[...]

24 3. Fast P rogram (10 sets) To facil i tate freq uently use d posit ions, such as di ff erent board th i cknesses, the k eys 0 to 9 have assoc iated p reset target values. By p ressing one o f these keys, i ts ta rget val ue is loaded aut om atically, and th e pos itioning ca n be started imm edi ately. En tering preset tar g e t values: Step 1: [...]

25 Step 5: Press ..................... .................. ........[select prog ram key 1] Step 6: Press .................... .................. ......[en ter value] Step 7: Press ............ .................. .................. ............... ...[com pl ete] Step 8: Press to ex it. Execu te: Step 1: E nter s ingle m ode, LED lam p i s off. Step [...]

26 4. Select C ountin g direction You can se l ect the coun ting direct i on acco rding to the t able movem ent. Step 1: Press Displ ay ........... ............[defau l t] Step 2: Press to change the d irection. “-dir” num bers decrease as table r ises (acco rds w ith scale on p laner). “dir-“ num bers i ncreas e as table r i ses. Step 3: P[...]

27 6. Set S oftware Lim it (Hi/Lo E nd) There are H i gh and Low softw are lim i ts. If thes e are ex ceeded, the d i splay w i ll giv e an error m essage. To set the Lo_E nd press (Defau lt setting i s 7m m) To set the H i _E nd press (Defau lt setting i s 230m m) 7. Set To ler ances The tolerance defines the accu racy of the pos iti oning. Step 1[...]

28 8. Set Lo w Sp eed Li mit This funct ion def ines the sp eed level whic h is considered abnorm al for the m achi ne. W h en the C ontro ller starts the ta ble m ove m en t up or down, and the table does not m ove, or m oves w i th a spe ed lower than defined, i t stops t he m achi ne a nd displays: Pre ss to clear . To set lo w speed l imit: Ste[...]

29 9. Set Lin ear Cor rection NOT E: Sett i ng Linear Cor rection should be done i n M M (m etric ) mode, not inc hes . T h i s w i l l ens ure accur at e readi ngs for t ab l e movem ent. Step 1: Press Displ ay .................... ..[defau l t] Step 2: E nter the va l ue betw een 0.00 01 and 9 .9999. Step 3: Press to conf irm or press to c lear. [...]

30 11. Check S o ftware V ersion To check the re leased vers i on of the M15S Contro ll er program : Step 1: Press Displ ay In the rea l va l ue w i n dow , you will see the rele ased versio n. Step 2: Press to confirm or press to clear. 12. Load Da tum V alues The rea l va lue refe rs to the d i stance between the machine tab le and th e cutterhea[...]

31 Load the rea l value: Step 1: Press Displ ay Step 2: Press to confirm or press to cancel. Exam ple: The current v alue is 10 .00mm but the actua l thickness i s 10.5 0mm. Step 1: Press Displ ay Step 2: Press Step 3: Press Step 4: Press[...]

32 13. IN /MM Conv e r sion The dedicated m m /inch key allows for imm edi ate sw itch of the un i ts betw een m i llimeters and inches. The LE Ds on the k ey indicate the sel ect ed unit. Sw itchi n g betw een MM and INCHE S has no effect on the co ntrol funct i ons . 14. Set Dev ice Resolu tio n Step 1: Press Step 2: Use to select res olution. St[...]

33 16. M15S T r oubleshoo ting Display “Change RS T” m essage appears w hen the C ontrol l er detects a m otion in the w rong direct ion. For ex a m ple, the Contro ll e r switches the outp uts to m ove upw ard but the tab l e starts m ovi ng i n reverse direction. U sua lly this is ca used by inc orrect w i ring of the t hree phase m otor. Pre[...]

34 Display This m essage appears after power-on a nd indicates batte ry discharged. T he C-type battery MU ST be replaced to r esum e the operation of th e device. C hange as fo ll ow s: 1. Open the p l aner’s top right s i de panel to acce ss the rear of the C ontro ller. 2. Turn the power off. Be carefu l not to m ove the table during pow er of[...]

35 18. M15S Parameter s `[...]

36 Tr oubleshoot ing: Planer Operating Problems Trou ble Proba ble Ca use Re medy Sni pe. Tabl e rollers not set pr oper l y. Adj ust t able roller s to pr oper height . Inadequat e s upp or t o f l ong boar ds. Support long boards wit h a r oll er stand. Unev en f eed roller pressure f ront to back. Adj ust f eed roll er tensi on. Dull k nife inse[...]

37 Tr oubleshoot ing: Mechanic al and Electrical Problems Trou ble Proba ble Ca use Re medy Unev en dept h o f c ut side t o si de. Kn if e i n ser ts n ot set c o rr ec tl y. Ma ke sur e kn if e i nse r t s ar e set corr ec t ly and securel y in c utt er head. Pl aner table not l ev el wit h c utterhead. Lev el the tabl e. See pages 16-17. Board t[...]

38 Trou ble Proba ble Ca use Re medy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker or bl o w s f use s. Mot or star t er failur e. Ex a mi ne m otor start er f or bur ned or f a il ed c om ponent s. If damage is f ound, repl ace mot or s tart er . If motor start er l ooks okay but is still suspect, you hav e two opti [...]

39 Colum n Assem bly[...]

40 Par ts List: Colu mn A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-401 ............Idle r S upport Base ................................................................................. 1 2 ............... TS- 1540071 .............Hex Nu t ..............................................................M10 .....[...]

41 Ind ex No. Part No . Descrip t ion Siz e Qty 58 ............. W P 2510- 458 ............Spring .................................................................................................... 1 59 ............. W P 2510- 459 ............Plate ....................................................................................................[...]

42 Gearbox A ssembly[...]

43 Par ts List: Gear box A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty ................. WP 2510-100 ............Gearb ox As se m bly (inde x no s . 1 thr ough 40) ......................................... 1 1 ............... TS- 1505021 .............Socke t H ead Cap Screw .....................................M10 x20 .....................[...]

44 Par t s L ist : Cutterh ead Assem bly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-201 ............So cke t H ead Cap Screw .....................................M1 0x75 ...................... 2 2. .............. TS- 1550071 .............Fla t W a s he r ........................................................M10 ......[...]

45 Ind ex No. Part No . Descrip t ion Siz e Qty 53 ............. TS- 1550071 .............Fla t W a s he r ........................................................M10 ............................ 1 54 ............. W P 2510- 254 ............Spro cket .............................................................26T............................. 1 55 [...]

46 Table A ssembly[...]

47 Par ts List: T able A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-501 ............Ro l l er Bra cke t ........................................................................................ 4 2 ............... BB- 6203VV ..............Bal l Bear ing ........................................................ 620[...]

48 Base A ssembly[...]

49 Par ts List: Base A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1504031 .............Socke t H ead Cap Screw .....................................M8x16 ........................ 1 2 ............... TS- 1550061 .............Fl a t W a sh er ........................................................M8 ..................[...]

50 Ind ex No. Part No . Descrip t ion Siz e Qty 60 ............. W P 2510- 660 ............S-Ring ................................................................................................... 2 61 ............. W P 2510- 661 ............Spro cket ................................................................................................ [...]

51 Ind ex No. Part No . Descrip t ion Siz e Qty 12 0 ........... W P 2510- 6120 ..........Mo tor Co rd ............................................................................................ 1 12 1 ........... TS- 1505041 .............So cke t H ead Cap Screw .....................................M1 0x30 ...................... 4 12 2 ..........[...]

52 Par ts List: Top C ove r Assem bly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1504061 .............Socke t H ead Cap Screw .....................................M8x30 ........................ 4 2 ............... W P 2510-302 ............Hi nge ................................................................................[...]

53 Par ts List: E lectrical B ox Assem b ly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1531012 .............Screw .................................................................M3x6 .......................... 2 2 ............... W P 2510-702 ............Elec t r ica l Bo x ..................................................[...]

54 El ectri cal Connections – 230 V olt[...]

55 El ectri cal Connections – 460 V olt[...]

56 427 Ne w Sanford Rd . LaVe rgne, Tenne ssee 37086 Phone : 800-274-6848 www.p ower mat ic.com[...]