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Multiquip DCA-45US1 manuel d'utilisation

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Tout d'abord, le manuel d’utilisation Multiquip DCA-45US1 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Multiquip DCA-45US1
- nom du fabricant et année de fabrication Multiquip DCA-45US1
- instructions d'utilisation, de réglage et d’entretien de l'équipement Multiquip DCA-45US1
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Multiquip DCA-45US1, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

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Table des matières du manuel d’utilisation

  • Page 1

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL P ARTS LIST NO . M1871400004B Re vision #2 (04/22/05) DCA-45USI UL TRA-SILENT TM SERIES GENERA TOR THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES.[...]

  • Page 2

    P A GE 2 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05)[...]

  • Page 3

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 3 © COPYRIGHT 2004, MUL TIQUIP INC . Multiquip Inc, MQ P ower Inc , Ultra-Silent series, the MQ logo and the MQ P ower logo are registered trademarks of Multiquip Inc. and ma y not be used, reproduced, or altered without written per mission. All other trademarks are the[...]

  • Page 4

    P A GE 4 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) T ABLE OF CONTENTS MQ POWER DCA-45USI MQ POWER DCA-45USI MQ POWER DCA-45USI MQ POWER DCA-45USI MQ POWER DCA-45USI AC GENERA AC GENERA AC GENERA AC GENERA AC GENERA TOR TOR TOR TOR TOR Here's How T o Get Help ............................................. 3 T [...]

  • Page 5

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 5 P ARTS ORDERING PR OCEDURES MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET: www .mqpower .com When ordering parts, please supply the following informat[...]

  • Page 6

    P A GE 6 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MI S U 5 4 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g n o [...]

  • Page 7

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 7 DCA-45USI — DIMENSIONS (SIDE AND FRONT) Figure 1. Dimensions[...]

  • Page 8

    P A GE 8 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — SAFETY MESSA GE ALERT SYMBOLS This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ower Model DCA45USI UL TRA-SILENT™ GENERA T OR. Bef ore using this GENERA T OR, ensure that[...]

  • Page 9

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 9 Accidental Starting AL W A YS place the engine ON/OFF switch in the OFF position, when the trowel is not in use. Over Speed Conditions NEVER tamper with the factory settings of the engine gov er nor or settings. P ersonal injur y and damage to the engine or equipment c[...]

  • Page 10

    P A GE 10 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — R ULES FOR SAFE OPERA TION CAUTION CAUTION CAUTION CAUTION CAUTION : F ailure to f ollow instr uctions in this manual ma y lead to ser ious injur y or ev en death! This equipment is to be operated by trained and qualified personnel only! This equip[...]

  • Page 11

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 11 DCA-45USI — R ULES FOR SAFE OPERA TION ■ Backfeed to a utility system can cause electrocution and or property damage. DO NOT connect to any building's electrical system except through an approved device or after building main s witch is opened. AL W A YS have[...]

  • Page 12

    P A GE 12 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — R ULES FOR SAFE OPERA TION ■ NEVER run engine without air filter . Se v ere engine damage ma y occur . ■ AL W A YS ser vice air cleaner frequently to prev ent engine malfunction. ■ AL W A YS disconnect the negative batter y ter minal bef ore [...]

  • Page 13

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 13 Emergencies ■ AL W A Y S know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ In emergencies always know the location of the nearest phone or keep a phone on the job site . Also know the phone nu[...]

  • Page 14

    P A GE 14 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) Figure 2. T ypical Generator Grounding Application DCA-45USI — INST ALLA TION[...]

  • Page 15

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 15 Outdoor Installation Install the generator in a clear area. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. T[...]

  • Page 16

    P A GE 16 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 3) that suppor ts the gener ator and the towing v ehicle are in good operating condition and both units are mechanically sound. The [...]

  • Page 17

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 17 Explanation of Chart: This section is to provide the user with trailer service and maintenance inf or mation. The ser vice and maintenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will en- sure s[...]

  • Page 18

    P A GE 18 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) The DCA-45USI generator is equipped with a number of saf ety decals. These decals are provided f or operator saf ety and maintenance inf or mation. The illustration belo w and on the preceding page show the decals as the y appear on the machine. Should an y of t[...]

  • Page 19

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 19 DCA-45USI — GENERA T OR DECALS[...]

  • Page 20

    P A GE 20 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — GENERAL INFORMA TION DCA-45USI F AMILIARIZA TION Generator The MQ P ow er Model DCA-45USI (Figure 4) is a 36 kW generator that is designed as a high quality por tab le (requires a trailer f or transpor t) po wer source f or telecom sites, lighting [...]

  • Page 21

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 21 DCA-45USI — MAJOR COMPONENTS Figure 4. Major Components 3 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e l f f u M 2y l b m e s s A e n i g n E 3y l b m e s s A r e n a e l C r i A 4y l b m e s s A [...]

  • Page 22

    P A GE 22 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-45USI " Generator Control Panel " (Figure 5). 1. Main Circuit Breaker – This three-pole, 110 amp main break er is provided to protect the U [...]

  • Page 23

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 23 DCA-45USI — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-45USI " Engine Operating Panel " (Figure 6). 1. Panel Light - Normally used in dark places or at night. When activated, panel will luminate . When the[...]

  • Page 24

    P A GE 24 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) Output T erminal Familiarization The “ Output T erminal Panel ” (Figure 7) is provided with the following: z Three (3) 120/240V output receptacles, 50 amp z Three (3) Circuit Breakers 240V @50 amps z T wo (2) 120V GFCI receptacles, 20 amp z T wo (2) GFCI Cir[...]

  • Page 25

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 25 120 V AC GFCI Receptac les There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break er .[...]

  • Page 26

    P A GE 26 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) Figure 12. Connecting Loads Connecting Loads Loads can be connected to the generator by using the Output T erminal Lugs or the convienience receptacles (See Figure 12). Make sure to read the operation manual bef ore attempting to connect a load to the generator [...]

  • Page 27

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 27 DCA-45USI — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the equipment. Gen[...]

  • Page 28

    P A GE 28 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — GENERA T OR OUTPUTS GFCI Receptacle Load Capability The load capability of the GFCI receptacles is directly re- lated to the voltage being supplied at either the output termi- nal lugs or the 3 twist lock auxilliary receptacles. T ables 8 and 9 sho[...]

  • Page 29

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 29 DCA-45USI — GA UGE READING How to Read the Output T erminal Gauges. The gauges and selector switches on the control panel DO NO T eff ect the generator output. The y are provided to help observe how much power is being supplied at the Out- put T erminal Lugs . Bef o[...]

  • Page 30

    P A GE 30 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) Figure 21. V oltag e Selector Switch 240/139V Three-Phase P osition DCA-45USI — OUTPUT TERMINAL P ANEL CONNECTIONS UVW O T erminal Output V oltages V arious output voltages can be obtained using the using the Output T erminal Lugs . The voltages at the termina[...]

  • Page 31

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 31 Figure 26. V oltage Selector Switch 480/277V Three-Phase P osition 3Ø 480/277 Output T erminal Lug V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 26. Figure 27 . Output T erminal Lugs 277/480V Three Phase Connections 2. [...]

  • Page 32

    P A GE 32 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole , but DO NO T ov erfill. Make sure the generator is le vel. and verify that the oil level is maintained between the two notches (Figure 30) on the dipstic k. See T able 10 f o[...]

  • Page 33

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 33 DCA-45USI — PRE-SETUP Refueling Procedure: 1. Level T anks – mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 32). DANGER: DANGER: DANGER: DANGER: DANGER: WARNING: WARN[...]

  • Page 34

    P A GE 34 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) Coolant (Ethylane Gl ycol [Green] / W ater — 50/50 mix) Use only dr inkable tap water . If hard water or w ater with many impurities is used, the inside of the engine and radiator may become coated with deposits and cooling efficiency will be reduced. An antic[...]

  • Page 35

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 35 DCA-45USI — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery ter minals when the ignition s witch is in the PRE-HEA T/ R UN position. AL W A YS make sure that the ignition s witch is in the STOP position when con[...]

  • Page 36

    P A GE 36 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) 5. Preheat the engine glow plugs by turning the ignition k ey (Figure 42) to the PRE-HEA T/RUN position. When the preheat lamp (Figure 43) turns off, proceed to step 6. Figure 43. Pre-Heat Indicator Lamp WARNING: WARNING: WARNING: WARNING: WARNING: The engine&ap[...]

  • Page 37

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 37 Figure 47. V oltag e Adjust Control Knob Figure 48. Ammeter (No Load) 11. The ammeter (Figure 48) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from the generator . DCA-45U[...]

  • Page 38

    P A GE 38 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — GENERA T OR ST ART -UP PR OCEDURE Figure 51. Engine T achometer 14 . The tachometer (Figure 51) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this speed is approximately 1800 RPM’ s. 15. [...]

  • Page 39

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 39 Normal Shut-down Procedure T o shutdown the generator , use the following procedure: 1. Switch the MAIN , AU X and GFCI circuit breakers (Figure 54) to the OF F position (no load). Figure 54. Main, A UX. and GFCI Circuit Breakers (OFF) Emergency Shut-down Procedure 1.[...]

  • Page 40

    P A GE 40 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — MAINTENANCE E C N A N E T N I A M / N O I T C E P S N I . 4 1 E L B A T s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t [...]

  • Page 41

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 41 DCA-45USI — MAINTENANCE Flushing Out Radiator and Replacing Coolant z Open both cocks located at the crankcase side and at the low er par t of the radiator and dr ain coolant. Open the radiator cap while draining. Remove the overflow tank and drain. z Check hoses fo[...]

  • Page 42

    P A GE 42 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — TRAILER BRAKES MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 56) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked [...]

  • Page 43

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 43 DCA-45USI — TRAILER MAINTENANCE Tires/Wheels/Lug Nuts Tires and wheels are a very impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. CAUTION: DO NO T [...]

  • Page 44

    P A GE 44 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1.[...]

  • Page 45

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 45 DCA-45USI — TRAILER WIRING DIA GRAM Figure 59. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 46

    P A GE 46 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — ENGINE WIRING DIA GRAM Figure 60. Engine Wiring Diagram[...]

  • Page 47

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 47 DCA-45USI — ENGINE WIRING DIA GRAM Figure 60. Engine Wiring Diagram(Continued)[...]

  • Page 48

    P A GE 48 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — GENERA T OR WIRING DIA GRAM Figure 61. Generator Wiring Diagram[...]

  • Page 49

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 49 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tab le (T able 19) sho wn below f or basic Generator T roubleshooting. If the problem cannot be remedied, consult our company's bu[...]

  • Page 50

    P A GE 50 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model N[...]

  • Page 51

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 51 DCA-45USI w/ ISUZU BB-4JG1T 1 T O 3 UNITS DCA-45USI — SUGGESTED SP ARE P AR TS P ar t number on this Suggested Spare P ar ts list may supercede/ replace the P/N shown in the text pages of this book. NOTE Qty . P/N Description 3 ......... 8970497081 .............. OI[...]

  • Page 52

    P A GE 52 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 53

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 53 GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B3110100202 ROT O R ASSY . 1 1 - 1 FIELD ASSY . 1 1- 2 8051070003 F AN 1 1- 3 0010310035 HEX, HEAD BOL T 8 1- 4 0042510000 SPRING W ASHER 8 1- 5 8041611004 COUPLING DISK 4 1- 6 8041015003 BALANCING PLA TE[...]

  • Page 54

    P A GE 54 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 55

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 55 CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1214000102 CONTROL BO X 1 2 0601808825 CIRCUIT BREAKER, 3-POLE, 110A ................... 1 ............. KAF361101039 3 0021005080 MACHINE SCREW 4 4 0601823863 R E L A Y UNIT ...........................[...]

  • Page 56

    P A GE 56 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 57

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 57 CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 9 0601840073 RHEOST A T(VO L T AGE REGULA T OR) .................. 1 ........ RA20A2SE102BJ 2W 1K OHM 3 0 0601840121 KNOB 1 3 1 0602100009 S T A R TER SWITCH .............................................[...]

  • Page 58

    P A GE 58 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) ENGINE AND RADIA T OR ASSY . DCA-45USI — ENGINE AND RADIA T OR ASSY .[...]

  • Page 59

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 59 ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1924200014 ENGINE ............................................................... 1 ........ ISUZU BB-4JG1T 1- 1 897049-7081 C A R TRIDGE, OIL FIL TER ................................... 1 ....[...]

  • Page 60

    P A GE 60 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) ENGINE & RADIA T OR ASSY . DCA-45USI — ENGINE AND RADIA T OR ASSY .[...]

  • Page 61

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 61 ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0603300285 ROCKNUT 1 3 2 0605511395 V A L V E 1 3 3 0603306395 HOSE JOINT 1 3 4 0602021070 C A P 1 3 5 0269200310 DRAIN HOSE 1 3 6 M2320300103 DRAIN JOINT 1 3 7 M920020004 PLUG 1 3 8 0150000[...]

  • Page 62

    P A GE 62 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY .[...]

  • Page 63

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 63 DCA-45USI — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1230700103 TERMINAL P ANEL 1 2 M9220100204 OUTPUT TERMINAL BOL T 5 3 M9220100104 T I E SCREW 5 4 0039310000 HEX, NUT 1 0 5 0040010000 SPRING W ASHER 1 5 6 0041410[...]

  • Page 64

    P A GE 64 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 65

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 65 BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220187 BA TTER Y 1 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 BA TTER Y BOL T SET 2 5 0040006000 SPRING W ASHER 2 6 M1347200004 BA TTER Y CABLE 1 7 M1347200104 BA TTER Y[...]

  • Page 66

    P A GE 66 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) MUFFLER ASSY . DCA-45USI — MUFFLER ASSY .[...]

  • Page 67

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 67 MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1331100102 MUFFLER 1 2 0017112030 HEX, HEAD BOL T 4 3 M1334000003 EXHA UST PIPE 1 4 0602320101 G A S K E T ............................................................. 1 ........ 894369-0210 5 0039308000 HE[...]

  • Page 68

    P A GE 68 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 69

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 69 DCA-45USI — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1364000102 FUEL T ANK 1 1 A 0605505070 FUEL T ANK CAP 1 1 B 0605501072 FUEL SENDER UNIT 1 1 C 0605516090 G A S K E T 1 2 M1364200004 T ANK BAND 4 3 M9310500104 SUPPORTER SH[...]

  • Page 70

    P A GE 70 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

  • Page 71

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 71 DCA-45USI — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1414000202 BASE 1 1A M1494000004 ACOUSTIC SHEET 1 2 M1414800003 ENVIR ONMENT AL T ANK 1 3 0603306797 PLUG,1-1/2 1 4 0017110040 HEX, HEAD BOL T 8 5 M1424000012 FRONT FRAME 1 5[...]

  • Page 72

    P A GE 72 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

  • Page 73

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 73 ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 26 A 0040016000 SPRING W ASHER 6 26 B 0041216000 PLAIN W ASHER 6 2 7 0010116040 HEX, HEAD BOL T 4 27 A 0040016000 SPRING W ASHER 4 27 B 0041216000 PLAIN W ASHER 4 2 8 M1444000102 REAR FRAME 1 28 A M1494300003[...]

  • Page 74

    P A GE 74 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

  • Page 75

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 75 ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 49 A M1494400404 ACOUSTIC SHEET 1 5 0 M1454000103 SIDE DOOR 1 50 A M1494400104 ACOUSTIC SHEET 1 5 1 M1454000503 SIDE DOOR 1 51 A M1494400504 ACOUSTIC SHEET 1 5 2 M1454000303 SIDE DOOR 1 52 A M1494400304 ACOUS[...]

  • Page 76

    P A GE 76 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

  • Page 77

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 77 DCA-45USI — R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229200950 SEAL R UBBER 1 2 0228901385 SEAL R UBBER 3 3 0228900900 SEAL R UBBER 3 4 0229400900 SEAL R UBBER 1 5 0228900795 SEAL R UBBER 1 6 0028900590 SEAL R UBBER 1 7[...]

  • Page 78

    P A GE 78 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) DCA-45USI — NAMEPLA TE AND DECALS ASSY . NAME PLA TE ASSY .[...]

  • Page 79

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 79 DCA-45USI — NAMEPLA TE AND DECALS ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1511400002 DE C AL , G EN E R A TOR CONTROL ................................ 1 ............. M11140000A 2 M1511400102 DECAL, ENGINE OPERA TING .................[...]

  • Page 80

    P A GE 80 — DCA-45USI — OPERA TION AND P ARTS MANU AL (STD) — REV . #2 (04/22/05) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin. Multi[...]

  • Page 81

    DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 81 NO TE P A GE[...]

  • Page 82

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpo wer .com HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHE[...]