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Alto-Shaam ASF-60E manual

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Table of contents for the manual

  • Page 1

     PHONE: 262.251.3800• 800.558.8744 USA / CANADA  FAX: 262.251.7067[...]

  • Page 2

    Delivery ...................................... 1 Unpacking .................................... 1 Safety Procedures and Precautions ................. 2 Installation Dimension Drawings, weights & capacities ........ 3-4 Installation Requirements .................... 5-10 Clearance Requirements ....................... 5 Site Installation & L[...]

  • Page 3

    Electric Fryer Operation & Care Manual • 1 DELIVERY This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. T[...]

  • Page 4

    Electric Fryer Operation & Care Manual • 2 INSTALLATION Electric Fryer Operation & Care Manual • 2 INSTALLATION CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. CAUTION Used to indicate the [...]

  • Page 5

    Electric Fryer Operation & Care Manual • 3 INSTALLATION Electric Fryer Operation & Care Manual • 3 INSTALLATION ASF-75E SPECIFICATIONS CAPACITY SHORTENING/OIL:  73lb (33 kg) maximum LOAD CAPACITY :  13lb (6 kg) maximum 24-13/16" (629mm) 150° 44-3/16" (1121mm) LIFT DOWN 50-3/16" (1274mm) LIFT[...]

  • Page 6

    Electric Fryer Operation & Care Manual • 4 INSTALLATION ASF-60E SPECIFICATIONS 23-3/8 " (592mm) 47-1/2 " (1206mm) 15-3/4 " (400mm) 33-5/8 " (853mm) 44-3/8 " (1127mm) 50-3/8 " (1279mm) LIFT UP 31-9/16 " (802mm) Electrical Connection 2-7/8 " (72mm) 150° 36-11/16 " (931mm) 42-3/8 " (1076mm NO LI[...]

  • Page 7

    Electric Fryer Operation & Care Manual • 5 INSTALLATION NOTE: To avoid equipment damage, remove the Mobile Oil Trolley before moving this appliance with a forklift or pallet lift. MINIMUM CLEARANCE REQUIREMENTS combustible non - combustible surfaces surfaces right side 0"(0mm) 0" (0mm) left side 0"(0mm) 0"?[...]

  • Page 8

    1. It is the responsibility of the installer to verify that this fryer installation is in compliance with the specications listedin this manualand with local code requirements. 2. Hood installation is required. 3. Both cooking and cleaning functions require unobstructed access. The frypot, control panel, and front acce[...]

  • Page 9

    Electric Fryer Operation & Care Manual • 7 INSTALLATION An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing tothe National FireProtection Association, BatterymarchPark, Quincy, MA02269.  Whenwriting refer toNFPA No. 96. VENTIL[...]

  • Page 10

    Electric Fryer Operation & Care Manual • 8 INSTALLATION The fryer must be supplied with a connector that complies with all state and local installation codes. A ny appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the movement of this applianc[...]

  • Page 11

    Electric Fryer Operation & Care Manual • 9 INSTALLATION An electrical wiring diagram is located in the front access door of the fryer. The fryer must be installed by a qualiedelectrician.  This appliancemust be branch circuit protected with proper ampacities, in accordance with the wiring diagram located in the f[...]

  • Page 12

    Electric Fryer Operation & Care Manual • 10 INSTALLATION 1. Refer to the nameplate on the FRONT of the fryer. Verify the electrical service power. Voltage and phase must match the nameplate specifications and available electrical service amperage must meet or exceed the specifications listed.    Wire gauge, insul[...]

  • Page 13

    Electric Fryer Operation & Care Manual • 11 OPERATION OIL/SHORTENING REQUIREMENTS TheASF-75E requires 73-pounds (33kg) of oil or shortening in the frypot and the ASF-60E requires 62-pounds (28kg) of oilor shortening . Use only quality, high-grade oil/shortening in the fryer. The high moisture conte[...]

  • Page 14

    Electric Fryer Operation & Care Manual • 12 OPERATION Electric Fryer Operation & Care Manual • 12 OPERATION ASF-75E, 120V WITH FILTRATION oil hi - limit reset nozzle kettle selector nozzle connection master power switch element hi - limit reset pump open closed kettle drain selector ASF-75E, 120V master power switch element hi - limit r[...]

  • Page 15

    Electric Fryer Operation & Care Manual • 13 OPERATION Electric Fryer Operation & Care Manual • 13 OPERATION NOTE: Perform an initial Boil-Out to clean and sanitize the fryer before operating. Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is i[...]

  • Page 16

    Electric Fryer Operation & Care Manual • 14 OPERATION 8.  Turnthe Master Power Switch(located behind the frontaccess door) to the “ON” position and press the CONTROL RESET . 9. To enter Boil Mode, press and hold the P key for 3 seconds. “COUNTS” will be displayed. 10. Pr ess the up o r down ar[...]

  • Page 17

    Electric Fryer Operation & Care Manual • 15 OPERATION NOTE: Perform an initial Boil-Out to clean and sanitize the fryer station before operating. 1. Service is to be performed by an authorized Alto-Shaam service agent. 2.  Ensureall local electrical codes,re codes, and all other requirements such as hood insta[...]

  • Page 18

    Electric Fryer Operation & Care Manual • 16 OPERATION THOROUGHLY CLEAN DAILY The cleanliness and appearance of this unit will contribute considerably to operating efficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. 1. Disconnect unit from power source, and let cool. 2. Remove all detachable items. [...]

  • Page 19

    Electric Fryer Operation & Care Manual • 17 OPERATION Carefulobservation of the nishedfood product will help determineoptimal ltering frequency. Filtering the cooking oil at regular intervals will help ensure food quality. FOR BEST RESULTS: Do not allow the temperature of the oil to decrease [...]

  • Page 20

    Electric Fryer Operation & Care Manual • 18 OPERATION FILTER REPLACEMENT 1.  With the DRAIN in the “CLOSED” position, pull the trolley from the fryer and disconnect the hose from the fryer. Useoptional trolley handle ifavailable, or take carewhen pulling trolley fromfryer as it has?[...]

  • Page 21

    Electric Fryer Operation & Care Manual • 19 OPERATION FILTER CLEANING & MAINTENANCE NOTE: Make certain to use hand protection when working with hot surfaces. REUSABLE MESH FILTER OPTION: Clean the reusable mesh filter (FI-27014) b y spraying thoroughly with hot water. DO NOT clean in the dishwasher. DO NOT use detergents to clean. Deterge[...]

  • Page 22

    Electric Fryer Operation & Care Manual • 20 OPERATION CLEANING & MAINTENANCE OIL DISCARD HOSE OPTION: Theoil discard hose option(HO-27686) is available as an option to assist both the boil-out and ltrationoperation. With thediscard hose attachedto the nozzle  connection, place the Kett[...]

  • Page 23

    Electric Fryer Operation & Care Manual • 21 DELUXE CONTROL OPERATION Electric Fryer Operation & Care Manual • 21 DELUXE CONTROL OPERATION PANEL IDENTIFICATION 1 3 5 6 7 2 4 8 9 1. LED DispLa y 2. H oLD inDi ca t or 3. HEa t inD ica tor 4. MEL t cy cLE inD ica tor 5. p ro graM inDi ca t or 6. p roDUct KEy inDica t or LigHts: Illumina te [...]

  • Page 24

    Electric Fryer Operation & Care Manual • 22 DELUXE CONTROL OPERATION Electric Fryer Operation & Care Manual • 22 DELUXE CONTROL OPERATION Start a Cook Cycle Press any product key to start a cook cycle. If the key is programmed, the cooking time will be displayed and will immediately start to count down in minutes and seconds. DONE will [...]

  • Page 25

    Electric Fryer Operation & Care Manual • 23 DELUXE CONTROL OPERATION DELUXE CONTROL OPERATION To Check Product Counts : press and hold the P key for 3 seconds. C OUNT S will be displayed. Press the P ke y. PR OD 1 will be displayed then the number of cooks that were completed on that key . To s ee the number for each ke y, continue to press t[...]

  • Page 26

    Electric Fryer Operation & Care Manual • 24 DELUXE CONTROL OPERATION Product Ke y Programming 10 button controllers have a single, dual-purpose display that will alternate information; for example: then ENTER PROGRAMMING MODE. Press and hold the P key for 3 seconds. Press the down arrow key . PROGRAM will be displayed. Press the P key . Opera[...]

  • Page 27

    DELUXE CONTROL OPERATION T ype in 1 7 2 4 using the product keys. Press the P key. Press the P key . All product key LEDs will light up. PROGRAM A PRODUCT KE Y. Press the product key you want to program. Press the P ke y. Depending on model, you can either press the P key to change all programmable set- tings or you can scroll using the arrow keys [...]

  • Page 28

    Electric Fryer Operation & Care Manual • 26 DELUXE CONTROL OPERATION Press the P ke y. Press the up arrow ke y. Press the P key . Either press another product key to program and repeat the programming instructions, or continue by pressing the down arrow key . OR SET GL OBAL TEMPERA- TURE. Press the P key . SET TEM P, t hen Actual Te mp will b[...]

  • Page 29

    Electric Fryer Operation & Care Manual • 27 DELUXE CONTROL OPERATION ENTER SYSTEM PRO- GRAMMING MODE. Press and hold the P key for 3 seconds. T ype in 3 2 2 8 using the product keys. Press the P key. Press the down arrow key . Press the P key . SET APPLIANCE MODE. Use the left and/or right arrow keys to choose Gas, Electric or Generic. Press [...]

  • Page 30

    Electric Fryer Operation & Care Manual • 28 DELUXE CONTROL OPERATION ENTER LIBRARY PRO- GRAMMING MODE. Press and hold the P key for 3 seconds. T ype in 3 2 2 8 using the prod- uct keys. Press the P ke y. Press the down arrow key . Press the down arrow key to select either PRODLIBR OR ALRMLIBR. Choose either PRODLIBR (Product Library) or ALRML[...]

  • Page 31

    Electric Fryer Operation & Care Manual • 29 OPERATION SUGGESTED FRYING TIMES item minutes temperature display 1. Fries ( FROZEN ) 3:30 350°F (177°C) Fries 2. Chicken Nuggets ( FROZEN ) 3:30 350°F (177°C) Nuggets 3. Fish, Breaded ( FROZEN ) 4:30 350°F (177°C) Fish 4. Chicken Pieces, Breaded ( FRESH ) 17:00 340°F (171°C) Chicken 5. prod[...]

  • Page 32

    Electric Fryer Operation & Care Manual • 30 OPERATION SUGGESTED FRYING TIMES ITEM MINUTES TEMPERATURE Eggplant  4:00 340°F (171°C) EggRolls ( froZen ) 5:00 340°F(171°C) Fries,Crinkle-Cut 5:00 340°F(171°C) Fries,Seasoned 4:00 340°F(171°C) Fries,Sour Cream &Chive 4:00[...]

  • Page 33

    Electric Fryer Operation & Care Manual • 31 SERVICE SERVICE DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL . CAUTION IT IS RECOMMENDED THIS APPLIANCE BE IN[...]

  • Page 34

    Electric Fryer Operation & Care Manual • 32 SERVICE PROBLEM CAUSE SOLUTION N o p ow er Circuit b reaker OFF Check and r es et A pplia nce not pl ug ged in Plug in cor d Defective 24V A C transformer Replace transfo rmer Replace con troller N o s ound I noperable speaker Replace con troller Button proble m Fr ozen key U nplug co ntro l ler . H[...]

  • Page 35

    Electric Fryer Operation & Care Manual • 33 SERVICE SERVICE 1. FRYER WILL NOT POWER-UP A. Make certain cord is plugged in and breaker is turned “ o n .” B. Ensure the drain switch is turned to the “ closed ” position. C. Ensure the master switch is turned to the “ o n ” position. 2. FRYER WILL NOT HEAT A. Ensure the gas valve is t[...]

  • Page 36

    Electric Fryer Operation & Care Manual • 34 ASF-60E SERVICE Electric Fryer Operation & Care Manual • 34 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS 6 5 7 8 9 10 11 1 2 3 4 380415 ASF-60E MODEL ASSEMBLY ITEM DESCRIPTION P/N QTY 1 Electric Control Assembly 380-415V 77108 1 2 Front Panel with Drain Pipe 5013786 1 3 Door Assembly 5008965 1[...]

  • Page 37

    Electric Fryer Operation & Care Manual • 35 ASF-60E SERVICE Electric Fryer Operation & Care Manual • 35 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS 1 2 3 4 4 3 2 5 2 3 1 6 SEE NOTE NOTE: 1012370 IS ONLY USED WITH NO LIFT UNITS. 5013777 DRAIN ASSEMBLY ITEM DESCRIPTION P/N QTY 1 Screw, Philips Truss Head SC-2472 4 2 Nipple, 1-1/4” NPT [...]

  • Page 38

    Electric Fryer Operation & Care Manual • 36 ASF-60E SERVICE ASF-60E 5 2 3 4 1 6 5 7 1 2 3 4 8 1 5014288 CONTROL PANEL ASSEMBLY ITEM DESCRIPTION P/N QTY 1 Nut, #8-32 NU-26526 8 2 Gasket, 1/2" Self Adhesive GS-2019 1 3 Control, ASF-60, 10 Button contact factoRy 1 4 Control Panel Weldment 5014287 1 5 Bracket, Controller Support 1011993 1 IT[...]

  • Page 39

    Electric Fryer Operation & Care Manual • 37 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS 2 3 4 5 6 1 ITEM P/N DESCRIPTION QTY 1 1008420 Guide Column 2 2 1008421 Guide Support 2 3 RD-28118 Rod, Lift Weld 2 4 MO-27011 Motor, Lift 2 5 1008419 Guide Pen 2 6 1008418 Bracket, Lift Motor Mount 2 7 PI-27539 Pin, 1/4" x 1-1/4", Clevis 4 8 PI[...]

  • Page 40

    Electric Fryer Operation & Care Manual • 38 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS          1 PP-28143 PIPE,2-1/2” SC[...]

  • Page 41

    Electric Fryer Operation & Care Manual • 39 ASF-60E SERVICE ASF-60E WITH AUTOMATIC LIFTS           1 1008453 BASE-ASF-60 1  2 TN-34402 TRANSFORMER,?[...]

  • Page 42

    Electric Fryer Operation & Care Manual • 40 ASF-75E SERVICE Electric Fryer Operation & Care Manual • 40 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 6 4 5 1 2 7 3       ?[...]

  • Page 43

    Electric Fryer Operation & Care Manual • 41 ASF-75E SERVICE Electric Fryer Operation & Care Manual • 41 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 4 2 3 3 5 6 1 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T :[...]

  • Page 44

    Electric Fryer Operation & Care Manual • 42 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS        1 5008594 WELDMENT-CONTROLPANEL 1 2 5007396 ASSY-CIRCUITBOARD 1[...]

  • Page 45

    Electric Fryer Operation & Care Manual • 43 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 8 6 1 7 1 7 1 0 1 0 1 4 1 3 1 6 4 1 5 3 5 1 5 1 2 9 7 1 1 2 1 6 1 7 17 1 0 1 0 1 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T [...]

  • Page 46

    Electric Fryer Operation & Care Manual • 44 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 4 1 3 2 5 5 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T : T C E J O R P : G W D : E T A D E Z I S T E E H S e l o s e h t s i[...]

  • Page 47

    Electric Fryer Operation & Care Manual • 45 ASF-75E SERVICE ASF-75E, WITH FILTRATION & LIFTS 0 2 9 1 3 2 8 1 6 1 2 2 2 3 1 3 6 2 6 2 5 1 4 1 6 2 8 4 2 7 6 3 5 4 2 1 2 5 2 7 1 0 3 6 7 2 9 2 3 4 8 8 2 2 6 2 1 2 1 2 31 3 0 3 3 2 9 1 6 2 4 1 5 1 4 2 0 2 7 1 2 2 6 1 8 1 5 E 5 7 L A C I R T C E L E D N A R O T O M - T N U O M N O I T A R T L I [...]

  • Page 48

    Electric Fryer Operation & Care Manual • 46 ASF-75E SERVICE ASF-75E, NO FILTRATION OR LIFTS 7 4 5 1 2 3          [...]

  • Page 49

    Electric Fryer Operation & Care Manual • 47 ASF-75E SERVICE ASF-75E, NO FILTRATION OR LIFTS 4 2 3 3 5 6 1 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T : T C E J O R P : G W D : E T A D E Z I S T E E H S e l o s e h t s i g [...]

  • Page 50

    Electric Fryer Operation & Care Manual • 48 ASF-75E SERVICE ASF-75E, NO FILTRATION OR LIFTS 0 2 9 1 3 2 8 1 6 1 2 2 2 3 1 3 6 2 6 2 5 1 4 1 6 2 8 4 2 7 6 3 5 4 2 1 2 5 2 7 1 0 3 6 7 2 9 2 3 4 8 8 2 2 6 2 1 2 1 2 3 1 30 3 3 2 9 1 6 2 4 1 5 1 4 2 0 2 7 1 2 2 6 1 8 1 5 G 5 7 L A C I R T C E L E D N A R O T O M - T N U O M T F I L / W E X U L E D[...]

  • Page 51

    Electric Fryer Operation & Care Manual • 49 ASF-75E SERVICE ASF-75E, NO FILTRATION OR LIFTS 4 4 5 3 1 6 6 2 44 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T : T C E J O R P : G W D : E T A D E Z I S T E E H S e l o s e h t s[...]

  • Page 52

    Electric Fryer Operation & Care Manual • 50 ASF-60E SERVICE Electric Fryer Operation & Care Manual • 50 ASF-60E SERVICE[...]

  • Page 53

    Electric Fryer Operation & Care Manual • 51 ASF-60E SERVICE Electric Fryer Operation & Care Manual • 51 ASF-60E SERVICE[...]

  • Page 54

    Electric Fryer Operation & Care Manual • 52 ASF-60E SERVICE[...]

  • Page 55

    Electric Fryer Operation & Care Manual • 53 ASF-60E SERVICE[...]

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    Electric Fryer Operation & Care Manual • 54 ASF-75E SERVICE Electric Fryer Operation & Care Manual • 54 ASF-75E SERVICE[...]

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    Electric Fryer Operation & Care Manual • 55 ASF-75E SERVICE Electric Fryer Operation & Care Manual • 55 ASF-75E SERVICE[...]

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    Electric Fryer Operation & Care Manual • 56 ASF-75E SERVICE[...]

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    Electric Fryer Operation & Care Manual • 57 ASF-75E SERVICE[...]

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    TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the me[...]