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American Power Conversion 480kW manual

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Table of contents for the manual

  • Page 1

    APC Silcon 480kW 400/415V UPS User Guide Copyright ©2002 APC Japan Information in this document is subject to change without notice and does not represent a commitment on the part of the vendor[...]

  • Page 2

    2 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Thank You Thank you for chosing APC Silcon. Please read this User Guide thoroughly prior to installing the system as it provides important information on safe and efficient installation and use. The installation and use of this product must comply with national, federal, state, municipal and loc[...]

  • Page 3

    990-4058GB User Guide APC Silcon 480kW 400/415V UPS 3 Contents: 1.0 Introduction 4 1.1 Display Unit 4 2.0 Stop/Start UPS and Operating the External Service Bypass Panel 5 2.1 Stop UPS (for stand-by) 5 2.2 Start UPS (from stand-by) 5 2.3 Stop UPS (for complete power down) 6 2.3.1 Switching off the UPS 6 2.4 Start UPS (from complete power down) 8 2.4[...]

  • Page 4

    4 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Introduction 1.0 Introduction This UPS system is designed to offer reliable and problem-free power supply for several years. The system requires only a minimum of maintenance, but we recommend you follow the maintenance guidelines described in section 6.0 Maintenance & Testing. 1.1 Display U[...]

  • Page 5

    Stop/Start UPS and Operating the External Service Bypass 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 5 2.0 Stop/Start UPS and Operating the External Service Bypass Panel Only qualified electricians should start up or shut down APC Silcon UPS systems and instructions in the Installation Guide should be followed. Prior to being serviced, the [...]

  • Page 6

    6 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Stop/Start UPS and Operating the External Service Bypass 2.3 Stop UPS (for complete power down) 2.3.1 Switching off the UPS CAUTION! If the UPS system is equipped with a Service Bypass Panel, and if the load must remain energized by mains, refer to the Operating Service Bypass Panel sections in [...]

  • Page 7

    Stop/Start UPS and Operating the External Service Bypass 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 7 The UPS is now isolated. Maintenance/repair, disconnection or removal can now be carried out. 1. Open front doors 2. Note that step 3 will interrupt output v oltage and activate the alarm! The red LED alarm below the display will light up [...]

  • Page 8

    8 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Stop/Start UPS and Operating the External Service Bypass 2.4 Start UPS (from complete power down) 2.4.1 UPS start-up CAUTION! Make sure all cable connections are in place prior to first start-up. NOTICE! After first system start-up, check that battery temperature is displayable (press and simult[...]

  • Page 9

    Stop/Start UPS and Operating the External Service Bypass 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 9 System start-up now completed. NOTICE! One of the following display messages will appear by UPS start-up: • “ STD ” : Standard (single system) • “ PAR ” : Parallel System • “ ECO ” : Economy mode (single or parallel syste[...]

  • Page 10

    10 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Stop/Start UPS and Operating the External Service Bypass 2.5 Operating the External Service Bypass Switch (single systems) 2.5.1 Bypassing the Single System UPS APC Silcon UPS Mains Load Service Bypass Switch Action 1. Press on the ke yboard 2. Press or on the ke yboard until 3. Press on the ke[...]

  • Page 11

    Stop/Start UPS and Operating the External Service Bypass 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 11 2.5.2 Switching the Single System UPS from External Bypass into Normal UPS Operation CAUTION! Do not leave UPS out of service for more than 48 hours. Refer to section 2.3 Stop (for complete power down). APC Silcon UPS Load Service Bypass [...]

  • Page 12

    12 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Stop/Start UPS and Operating the External Service Bypass NOTICE! If battery has been disconnected, please refer to section 2.4.1 UPS start-up. Action 1. Set the input s witch (Q001) to position 1 2. W ait 5 sec. Open the front door of the UPS and press the green ON k ey 3. Press on the k eyboar[...]

  • Page 13

    Stop/Start UPS and Operating the External Service Bypass 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 13 2.6 Operating the External Service Bypass Switch (parallel systems) 2.6.1 Bypassing the Parallel UPS System (All UPSs) Service bypass switch Load Mains APC Silcon UPS APC Silcon UPS CAUTION! Do not leave UPS out of service for more than 4[...]

  • Page 14

    14 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Stop/Start UPS and Operating the External Service Bypass Action Steps 1-4 apply to all the parallel systems. Note that this will switch all systems into bypass oper ation 1. Press on the ke yboard 2. Press or on the ke yboard until 3. Press on the ke yboard 4. Press on the ke yboard All systems[...]

  • Page 15

    Stop/Start UPS and Operating the External Service Bypass 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 15 2.6.2 Switching the Parallel System from External Bypass into Normal UPS Operation NOTICE! If battery has been disconnected, please refer to section 2.4.1 UPS start-up. Service bypass switch Load Mains APC Silcon UPS APC Silcon UPS[...]

  • Page 16

    16 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Stop/Start UPS and Operating the External Service Bypass Action 1. Check that the output s witch (Q004) is set to position 0 2. Check that all output s witches (Q002) are set to position 1 3. Set input s witches (Q001) to position 1 4. W ait 10 secs. Open the UPS front door and press the green [...]

  • Page 17

    Stop/Start UPS and Operating the External Service Bypass 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 17 2.7 Isolating one UPS in a Parallel Configuration for Service/Maintenance 2.7.1 Isolating one UPS in a Parallel/Redundant System In a redundant system one UPS may be isolated for service/maintenance without affecting other parallel UPS(s)[...]

  • Page 18

    18 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Stop/Start UPS and Operating the External Service Bypass NOTICE! With Q002 in position 0, the UPS can be operated and tested as a single system without affecting the other parallel UPS(s) if correct monitoring device has been installed. Applicable to all bypass panels.[...]

  • Page 19

    Operation 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 19 3.0 Operation The display unit will read parameters, alarms/messages and measured values. LED alarm incorporates audible alarm, indicating unusual operating situations. The keyboard is used to program and control parameters and to display alarm messages and measured values. 3.1 Keyboa[...]

  • Page 20

    20 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Operation 3.2 Display of Measured Values To read measurements, press one or two keys simultaneously as shown below. (Illustrated values are examples only). 3.3 Using the Remote Display The remote display is an inactive unit that is unable to influence the operation of the APC Silcon UPS. It is [...]

  • Page 21

    Operation 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 21 3.4 Economy Mode When the UPS is running in Economy Mode, the load will be supplied directly from mains and output voltages are UPS monitored. In the event of a mains disruption, the UPS will switch to battery mode without affecting the load. Prior to switching to bypass mode, leave t[...]

  • Page 22

    22 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Parameter Settings 4.0 Parameter Settings Below tables show operating parameters programmable from keyboard. Only qualified users should alter programming parameters. See below examples. Parameter Settings * Factory settings in bold ** For systems with active Battery Monitor only *** Do not lea[...]

  • Page 23

    Parameter Settings 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 23 4.1 Programming Keys 4.2 Switching to Bypass Operation Programming Example Scrolls up through list Scrolls down through list Stores parameters/enters parameter stack Silences the audible alarm Chooses or changes parameters Displays time Return to normal window Accesses the al[...]

  • Page 24

    24 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Parameter Settings To return to normal operation Follow same procedure to program other parameters. Action 6. Press to enter parameter stac k 7. Press or until 8. Press until 9. Press to store 10. Press to exit Display sho ws Bypass operation : YES Bypass operation : N O Normal operation load p[...]

  • Page 25

    Alarms and Events 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 25 5.0 Alarms and Events Alarms are indicated by the red lamp (above the left hand corner of the keyboard) and a 30 seconds acoustic signal. An alarm is registered in the alarm stack as long as it is present, and if more in the same order as they arise. Certain alarms, such as ba[...]

  • Page 26

    26 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Alarms and Events 5.3 Possible Alarms Alarms Description Action 1. Peak current limiter active Peak current limiter activated and UPS switched to bypass operation. System overload Check for blown fuses in installation 2. Bypass power supply fault Fault in redundant PSU for bypass. UPS still 100[...]

  • Page 27

    Alarms and Events 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 27 Alarms Description Action 23. Main inverter failure Temperature of main inverter, too high or inverter fuse blown Check fan, check for airflow obstructions, check for overload, check fuse 24. High temperature of delta inverter Temperature of delta inverter, too high Check fan,[...]

  • Page 28

    28 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Alarms and Events 5.4 Rectifying Alarm Messages Following actions may rectify alarm: • Check local mains supply. Fuses may be blown or supply switched off accidentally • Check if UPS cooling air intake is blocked • Check if load exceeds maximum output capacity • If, with mains power swi[...]

  • Page 29

    Maintenance & Testing 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 29 6.0 Maintenance & Testing UPS maintenance should be carried out by trained service engineers only. Service and maintenance contract is recommended. 6.1 Fan It is recommended to replace fans every 3 years. 6.2 Battery Monitoring Test Systems with built-in batteries [...]

  • Page 30

    30 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB Maintenance & Testing If the UPS is to be taken out of operation for an extended period, disconnect the battery in order to prevent discharging. For details, refer to Installation Guide. Action 1. Press 2. Press or until 3. Press 4. Press 5. W ait about 1 sec. 6. W ait until backup times e [...]

  • Page 31

    Warranty 990-4058GB User Guide APC Silcon 480kW 400/415V UPS 31 7.0 Warranty 7.1 APC Silcon UPS Limited Factory Warranty APC warrants that the unit, when properly installed and commissioned by APC or APC authorized service personnel, shall be free from defects in materials and workmanship for a period of (1) year from the date of installation or ma[...]

  • Page 32

    32 User Guide APC Silcon 480kW 400/415V UPS 990-4058GB How to Contact APC 8.0 How to Contact APC APC Corporate 132 Fairgrounds Road West Kingston, RI 02892 USA Telephone: +1 401 789-5735 Fax: +1 401 789-3710 Pre-sales Technical Support +1 877-474-5266 Post-sales Technical Support +1 877-287-7835 APC Denmark Silcon Allé DK-6000 Kolding Denmark Tele[...]