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APC 6000 manual

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Table of contents for the manual

  • Page 1

    6739381EN/ Installation manual Single-unit UPS Modular UPS Parallel UPS with SSC Frequency converters Static Switch Cubicle MGE TM Galaxy TM 6000 50, 60 Hz 250 - 600 kV A[...]

  • Page 2

    Page 2 - 6739381EN/JD[...]

  • Page 3

    6739381EN/ Contents Characteristics Characteristics common to all cubicles ..................................................................... 4 Rectifier-inverter cubicles .......................................................................................... 5 Static Switch cubicles ...........................................................[...]

  • Page 4

    Page 4 - 6739381EN/JD Characteristics Characteristics common to all cubicles MGE TM Galaxy TM 6000 UPS: example of a rectifier-inverter cubicle ◗ After moving them to their installation location on their pallets, MGE TM Galaxy TM 6000 cubicles can be moved short distances using a forklift or pallet-mover when the front, rear and side base panels [...]

  • Page 5

    6739381EN/ Rectifier-inverter cubicles Characteristics of rectifier-inverter cubicles rated cubicle cubicle cubicle maximum inverter width W height H depth D weight output in mm (1) in mm in mm in kg in kVA 250 1600 1900 ± 10 840 1650 300 1600 1900 ± 10 840 1650 400 1600 1900 ± 10 840 2030 450 1600 2000 ± 10 840 2070 500 1600 2000 ± 10 840 220[...]

  • Page 6

    Page 6 - 6739381EN/JD Characteristics (cont.) Electrical parameters for selecting protective devices rated inverter output in kVA for 25% for 50% overload (3) overload (3) Electrical parameters for Mains 1 Mains 1 current rated current In for unit: with battery at start without battery (2) of charge cycle (1) 250 447 407 509 611 300 537 490 612 734[...]

  • Page 7

    6739381EN/ Electrical parameters for determining cable cross-sections ◗ the battery current values and cable cross-sections have been determined for a battery at the end of a charge cycle; ◗ the current values and cable sections for Mains 2 and load are given for full rated load with a power factor of 0.8. Parameters for single-unit UPS cables [...]

  • Page 8

    Page 8 - 6739381EN/JD Characteristics (cont.) The table opposite serves as an example for an installation comprising up to four frequency converters or four parallel UPSs with a centralised SSC. ◗ for installations with redundant units, take into account only the units required to supply the load power (e.g. for an installation made up of 3 paral[...]

  • Page 9

    6739381EN/ Installation comprising modular UPSs with an external maintenance bypass Fig. 3 The table opposite serves as an example for an installation with up to four modular UPSs with an external maintenance bypass. ◗ for installations with redundant units, take into account only the units required to supply the load power (e.g. for an installat[...]

  • Page 10

    Page 10 - 6739381EN/JD Installation (to be carried out by qualified personnel only) Handling Positioning the cubicles Side clearances provided by the spacing uprights Fig. 4 50 50 spacing uprights of cubicle 2 cubicle 1 cubicle 2 spacing uprights of cubicle 1 front rear Unpacked cubicles may be moved using a forklift from the front or from the back[...]

  • Page 11

    6739381EN/ Floor loads (figure 5) Cubicle footpads Fig. 5 33 33 33 33 33 33 four 60 mm dia. footpads with 12 mm average depth holes for M16 anchor bolts 736 cubicle width less 66 mm front rear Cubicle layout on false floor or normal floor (figures 6, 7, 8) Layout for a single-unit UPS with one battery cubicle Fig. 6 Layout for a single-unit UPS wit[...]

  • Page 12

    Page 12 - 6739381EN/JD Installation (cont.) Layout for an installation with two parallel UPSs and a centralised SSC Fig. 8 auxiliaries cubicle 2 (if applicable) battery cubicle(s) 2 rect./inv . cubicle 2 battery cubicle(s) 1 auxiliaries cubicle1 (if applicable) rect./inv . cubicle 1 static switch cubicle rear front Power circuit wiring diagrams Dia[...]

  • Page 13

    6739381EN/ Diagram for a frequency converter with batteries Fig. 12 Diagram for a frequency converter without batteries Fig. 11 Note: Both the rectifier-inverter cubicles and the Static Switch Cubicle can be supplied from a common mains, in which case there is only one upstream circuit breaker (same as the case of a single-unit UPS with a common Ma[...]

  • Page 14

    Page 14 - 6739381EN/JD Installation (cont.) Example of 2 multi-bypass modular UPS cubicles for redundancy (from 250 to 500kVA) Fig. 14 Q3BP Q4S + - + - QF1 Q1 Q5N Q3BP Q4S + - + - QF1 Q1 Q5N load earth mains 1 inverter 1 output modular UPS cubicle 1 earth battery cubicle beside rectifier- inverter cubicle 1 other battery cubicles (if applicable) ea[...]

  • Page 15

    6739381EN/ Example of an installation comprising three modular UPSs with an external maintenance bypass (from 250 to 500 kV A) Fig. 15 mains 1 earth static switch inverter 1 rectifier charger Q4S modular UPS cubicle 2 + - + - QF1 Q1 Q5N Q4S modular UPS cubicle 1 + - + - QF1 Q1 Q5N Q4S modular UPS cubicle 3 + - + - QF1 Q1 Q5N Q3BP Q5N External maint[...]

  • Page 16

    Page 16 - 6739381EN/JD Installation (cont.) Connection of power circuits ◗ the power cables for the connections between cubicles are not supplied; ◗ open the doors and remove the lower terminal shields (secured by screws to the cubicle chassis) of the rectifier-inverter and Static Switch Cubicles; ◗ connect the cables shown in heavy lines in [...]

  • Page 17

    6739381EN/ 160kVA to 400kVA modular UPS rectifier-inverter cubicle cross-section AA front view Cables connect by lugs: ◗ mains 1, mains 2 and load: to 40 X 4 mm copper terminals and 13 mm diameter holes; ◗ battery: ◗ ◗ 250 to 300 kVA UPSs: to 65 X 4 mm copper terminals and 13 mm diameter holes, ◗ ◗ 400 kVA UPSs: to 80 X 5 mm copper term[...]

  • Page 18

    Page 18 - 6739381EN/JD Installation (cont.) 250kVA to 450kVA frequency converter or parallel UPS with SSC rectifier-inverter cubicle cross-section AA front view Cables connect by lugs: ◗ mains 1 and load: to 40 X 4 mm copper terminals and 13 mm diameter holes; ◗ battery: ◗ ◗ 250 to 300 kVA UPSs: to 65 X 4 mm copper terminals and 13 mm diame[...]

  • Page 19

    6739381EN/ 500kVA single-unit UPS rectifier-inverter cubicle cross-section AA front view Height of connections relative to floor: ◗ mains 1: 450 mm ; ◗ mains 2 and load: 337 mm ; ◗ battery: 385 mm ; ◗ remote relay board: 1030 mm. Cables connect by lugs: ◗ mains 1: to 50 X 10 mm copper terminals and 12,6 mm diameter holes, and gudgeon 10 m[...]

  • Page 20

    Page 20 - 6739381EN/JD Installation (cont.) 500kVA modular UPS rectifier-inverter cubicle cross-section AA front view Height of connections relative to floor: ◗ mains 1: 450 mm ; ◗ mains 2 and load: 337 mm ; ◗ battery: 385 mm ; ◗ remote relay board: 1030 mm. Cables connect by lugs: ◗ mains 1: to 50 X 10 mm copper terminals and 12,6 mm dia[...]

  • Page 21

    6739381EN/ Installation (cont.) 500kVA frequency converter or parallel UPS with SSC rectifier-inverter cubicle cross-section AA front view 600kVA parallel UPS cubicles (see the appendix). Height of connections relative to floor: ◗ mains 1: 450 mm ; ◗ load: 337 mm ; ◗ battery: 385 mm ; ◗ remote relay board: 1030 mm. Cables connect by lugs: ?[...]

  • Page 22

    Page 22 - 6739381EN/JD 500/800kVA Static Switch Cubicle Height of connections relative to floor: ◗ mains 2: 1050 mm max.; ◗ inverter outputs and load: 570 mm; ◗ remote relay board: 1190 mm max. 500kVA Static Switch Cubicle: Cables connected by lugs to 80 x 5 mm copper terminals and 13 mm diameter holes. 800kVA Static Switch Cubicle: Cables co[...]

  • Page 23

    6739381EN/ 1200kVA Static Switch Cubicle cross-section AA front view Cables connected by lugs to 80 x 8 mm copper terminals and 14 mm diameter holes. Height of connections relative to floor: ◗ mains 2: 1310 mm; ◗ inverter outputs: 550 mm; ◗ load: 850 mm; ◗ remote relay board: 570 mm max. rear front mains 2 earth bar trough (if applicable) l[...]

  • Page 24

    Page 24 - 6739381EN/JD Battery cubicle (example of cubicle containing battery circuit breaker QF1) cross-section AA front view This battery cubicle shown is an example only, given that characteristics of these cubicles vary greatly from one cubicle to another: ◗ remove the terminal shield from the battery circuit breaker QF1 to make the connectio[...]

  • Page 25

    6739381EN/ 1200kVA external maintenance bypass cubicle Key to figure: AA : cross-section AA of cubicle, B : cubicle front view, C : front panel, E : connection of auxiliary wires to signal the position of switches Q5N and Q3BP, F : connection of UPS load outputs, G : connection of the maintenance bypass line, H : connection of load, I : air outlet [...]

  • Page 26

    Page 26 - 6739381EN/JD Connection of "Media Contacts 9" standard auxiliary circuits (figure 16) The standard auxiliary circuits of the rectifier-inverter and Static Switch Cubicles are connected to the remote relay board by 4 connectors (see the location of this board in the figures of the previous section). ◗ recommended cable cross-se[...]

  • Page 27

    6739381EN/ Fig. 17 Connections between rectifier-inverter cubicles Connections between cubicles Emergency shutdown The UPS emergency shutdown function is generally wired to a "mushroom-head" type emergency off button. Important: In the case of a complex installation with a number of units, there should only be one emergency shutdown pushb[...]

  • Page 28

    Page 28 - 6739381EN/JD MISI board UPS 1 MISI board UPS 2 MISI board UPS 3 A XM5 XM6 XM7 XM10 XM1 1 XM12 XM5 XM6 XM7 XM10 XM1 1 XM12 XM5 XM6 XM7 XM10 XM1 1 XM12 ACPZ board rectifier-inverter 3 ACPZ board rectifier-inverter 2 XM133 ACPZ board rectifier-inverter 1 ACPZ board of the static switch cubicle XM 131 XM 132 ribbon cable supplied ribbon cable[...]

  • Page 29

    6739381EN/ Important Outside the cubicles, group the cables between the MISI boards and those between the APOZ boards with the other auxiliary links between cubicles and separate all these cables from the power cables . Fig. 21 Connections between rectifier-inverter cubicles and external maintenance bypass cubicle ◗ make connections with 1 mm 2 w[...]

  • Page 30

    Page 30 - 6739381EN/JD Fig. 22 Connection of "Media Contacts 15" additional auxiliary circuits (option) (figure 22) The additional auxiliary circuits of the rectifier-inverter and Static Switch Cubicles are connected to additional remote relay board by means of the 4 connectors (see location of this board in the figures of the "conne[...]

  • Page 31

    6739381EN/ Connection of the battery "Temperature Monitor" (for a single-unit UPS) Connection of the battery "Temperature Monitor" (for a parallel UPS with batteries in the same room) Fig. 23 Fig. 24 Connection of the battery "Temperature Monitor" (optional) Connections This unit must be connected to connector XR4 of t[...]

  • Page 32

    Page 32 - 6739381EN/JD QF1 self-adhesive "on" light mounting brackets tie the cable to the cubicle upright tie the cable to the cubicle upright to rectifier-inverter battery cubicle "Temperature Monitor" installation in a APC by Schneider Electric battery cubicle The "Temperature Monitor" is fitted on mounting brackets[...]

  • Page 33

    6739381EN/ Installation (cont.) Link to an IBM AS/400 ® computer Connections: ◗ connections are made to the female client connectors XR1 and XR2 on the "Media Contacts 9" relay board; ◗ the corresponding male connectors are supplied; ◗ see figure 28 for the wiring diagram. A five-wire cable (not supplied) is required; ◗ on the AS[...]

  • Page 34

    Page 34 - 6739381EN/JD 1 12 1 12 1 12 1 12 XR1 XR2 XR3 XR4 remote relay board 1 2 3 4 5 6 7 8 9 10 11 12 connector XR1 output signals: connector XR2 1 2 3 4 5 6 7 8 9 10 11 12 low battery shutdown warning (battery low) load on battery (utility failure) load on inverter (UPS ON) load on By-pass (UPS By-pass active) common 0V (system ground) male 9-p[...]

  • Page 35

    6739381EN/ Appendix (to be carried out by qualified personnel only) Mains 2 line protection UPS 250 to 450kVA rated inverter output maximum permissible current (kVA) 250 to 300 10 In for 20 ms 400 to 450 13 In for 20 ms 500 to 600 27 In for 20 ms Time-current curve 630A fuse 10 -4 10 -3 10 -2 10 -1 10 1 1 10 2 10 3 10 4 t(s) 10 2 10 3 10 4 I(A) UPS[...]

  • Page 36

    Page 36 - 6739381EN/JD Cubicle mounting and connection for 600kVA UPSs Cubicle mounting Gusset plates have been fitted to the top corners on all four sides of the cubicles to provide reinforcement for transportation. ◗ prior to joining the two cubicles, remove the two gussets from the right side of the left cubicle; ◗ move the cubicles to their[...]

  • Page 37

    6739381EN/ A A L1 L2 transformer cable tie bar mains 1 L3 battery L+ L rectifier charger inverter stack inverter stack inverter stack spacing uprights cable tie bar air extraction air admission air admission connection from below trough (if applicable) rear front mains 1 battery power cable routing via the bottom FHCZ board Q1 on off Connection of [...]

  • Page 38

    Page 38 - 6739381EN/JD A A XR7 XR6 XR5 XR9 XR8 XR4 XR2 XR1 Q4S XR3 L1 L2 L3 N L1 L2 L3 N on off Q3BP on off Q5N on off inverter stack inverter stack inverter stack spacing uprights cable tie bar air extraction air admission air admission connection from below trough (if applicable) rear front power cable routing via the bottom additional remote rel[...]

  • Page 39

    6739381EN/ inverter stack inverter stack inverter stack spacing uprights cable tie bar air extraction air admission air admission connection from below trough (if applicable) rear front power cable routing via the bottom additional remote relay board (optional) remote relay board load load cable tie bar APOZ board card cage A A XR7 XR6 XR5 XR9 XR8 [...]

  • Page 40

    Page 40 - 6739381EN/JD N L1 L3 L2 N L1 L3 L2 Q5N Q3BP Q4S on off on off on off L1 L2 L3 N XF1-XF2 XM1-XM2 K2S spacing uprights card cage earth strap to be connected to the front uprights of both cubicles Cubicle mounting and connection for 2000kVA Static Switch Cubicle left cubicle right cubicle Cubicle mounting ◗ move the cubicles to their opera[...]

  • Page 41

    6739381EN/ Right cubicle of a 2000kVA Static Switch Cables connected by lugs to 5 x (5 x 100) mm copper terminals and 16 mm diameter holes. Height of connections relative to floor: ◗ mains 2 : 1400 mm; ◗ load: 800 mm. cross-section AA front view N L1 L3 L2 A A spacing uprights power cable routing via the bottom air extraction air admission air [...]

  • Page 42

    Page 42 - 6739381EN/JD Cables connected by lugs to 5 x (5 x 100) mm copper terminals and 16 mm diameter holes. Height of connections relative to floor: ◗ inverter outputs : 700 mm ◗ remote relay board: 500 mm. Left cubicle of a 2000kVA Static Switch cross-section AA front view A A spacing uprights card cage remote relay board remote relay board[...]

  • Page 43

    6739381EN/ Appendix (cont.) Details of earthing connections in the various cubicles 250 to 400kVA rectifier-inverter cubicle 450 - 500kVA rectifier-inverter cubicle connection with a bolt, nut and contact washer mains AIRZ transformer earth bar inverter input door frame door three-phase inductor battery inductor inverter transformer AIRZ connection[...]

  • Page 44

    Page 44 - 6739381EN/JD 120 to 1200kVA Static Switch Cubicles connection with a bolt, nut and contact washer mains 2 AIRZ transformer earth bar input door frame inverters AIRZ only for 120 to 800kV A static-switch cubicles door Appendix (cont.) 600kVA rectifier-inverter cubicle AIRZ AIRZ connection with a bolt, nut and contact washer mains 1 mains 2[...]

  • Page 45

    6739381EN/ Appendix (cont.) 2000kVA Static Switch Cubicles SYNI connection with a bolt, nut and contact washer door door door frame door frame earth bar earth bar mains 2 input inverters input "Tele-Monitor" unit connection with a bolt, nut and contact washer mains T ele Monitor unit COMZ[...]

  • Page 46

    Page 46 - 6739381EN/JD 6739381EN-JD[...]