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Campbell Hausfeld HV2100 manual

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Table of contents for the manual

  • Page 1

    HVLP Paint Sprayers Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future ref[...]

  • Page 2

    2 Operating Instructions and Parts Manual Description This product is a High Volume Low Pressure (HVLP) Paint Sprayer, a durable, self-contained painting system suited for painting cabinets, furniture, machinery, equipment, walls, trim, and many other surfaces. HVLP systems operate differently than those used with air compressors because HVLP syste[...]

  • Page 3

    HVLP Paint Sprayers 3 Operating Instructions and Parts Manual General Safety Information (Cont.) • Hazardous vapors: Paints, solvents, insecticides, and other materials may be harmful if inhaled, causing severe nausea, fainting, or poisoning. • Always wear a mask or respirator and eye protection when painting. Be certain mask or respirator will[...]

  • Page 4

    4 Operating Instructions and Parts Manual HVLP Paint Sprayers How Y our HVLP System W orks Your turbine system has three components: the turbine unit, an air hose and a spray gun. The turbine unit, when connected to the correct electrical power supply and powered on, provides a continuous source of clean, warm, dry, High Volume Low Pressure air. Th[...]

  • Page 5

    5 Operating Instructions and Parts Manual Pr e-Operation (Cont.) 4. Loosen the air cap locking ring one or two turns. This will feather the top and bottom of the fan pattern and slightly reduce the fan pattern size. COATINGS COATING PROPERTIES: Coatings are a blend of resins and additives to create a product that will provide a protective and beaut[...]

  • Page 6

    6 Pr e-Operation (Cont.) PREPARING TO SPRAY After some practice, you should be ready to spray your coating of choice on your work piece. (See the Operation section for more information on spray patterns, spray gun use, and other usage procedures). Good quality results with your HVLP system are a combination of: - Careful preparation of your project[...]

  • Page 7

    7 HVLP Paint Sprayers Operating Instructions and Parts Manual www.chpower.com HV2100, HV2105 Operation (Cont.) 13. Pull the trigger. Notice the pattern has become smaller. (You can continue reducing the material flow and move the spray gun even closer to the surface and the pattern will keep getting smaller). 14. Rotate the air cap to a diagonal po[...]

  • Page 8

    8 Operating Instructions and Parts Manual HVLP Paint Sprayers Operation (Cont.) USING PRESSURE POTS WITH TURBINE SYSTEMS (HV2105) When using a remote cup or pressure pot, it is necessary to introduce compressed air in order to pressurize the remote pot and move the fluid from the pot to the tip/nozzle of the spray gun. In general, 5 pounds of press[...]

  • Page 9

    9 HVLP Paint Sprayers Operating Instructions and Parts Manual Additional Instructions for Model HV2105 (Cont.) return valve, leaving the valve attached to the lower section of the tube. This will provide safe storage while using the spray gun without the cup in a production mode. b. With a wrench, loosen the center bolt and remove the cup assembly.[...]

  • Page 10

    10 Operating Instructions and Parts Manual HVLP Paint Sprayers Additional Instructions for Model HV2105 (3F485) (Cont.) NOTE: The following action should be done without the turbine running. 10. When your desired pot pressure has been set, pull the spray gun trigger back. The first time you are using the pressure pot each day, or after the pressure[...]

  • Page 11

    11 HVLP Paint Sprayers Operating Instructions and Parts Manual www.chpower.com HV2100, HV2105 Maintenance (Cont.) necessary to remove the tip/nozzle and needle for cleaning, the following procedure should be used: a. Unscrew the material flow knob. Remove the needle spring, and then withdraw the needle. b. Remove the tip. c. Clean both tip and need[...]

  • Page 12

    12 Operating Instructions and Parts Manual HVLP Paint Sprayers www.chpower.com HV2100, HV2105 No paint comes out when trigger is pulled Excessive overspray Coating on surface of work piece is not flat and level after drying (orange peel effect) When spray gun is connected to turbine and turbine is on, air continually flows through air cap even if t[...]

  • Page 13

    13 Operating Instructions and Parts Manual www.chpower.com HV2100, HV2105 T urbine Repair Parts 2-1/2 Gallon (10L) Cart and Fluid Feed System Part No. HV210510AV Filter Assembly Part No. CH4098 5’ Whip Hose Part No. HV0125 25’ Air Hose Part No. HV0126 For Replacement Parts, Call 1-800-626-4401 Please provide following information: -Model number[...]

  • Page 14

    14 www.chpower.com Operating Instructions and Parts Manual HV2100, HV2105 Spray Gun with Quick Release Cup[...]

  • Page 15

    15 www.chpower.com Operating Instructions and Parts Manual HV2100, HV2105 Ref. No. Description Part Number Qty. 1 Air cap ring A.5200 1 2 Air cap #2 HV104505AV 1 Air cap #3 A.5297 1 3 Air distributor plate (stainless) HV104511AV 1 4 Air distributor spring (stainless) HV104512AV 1 5 Not applicable 6 ▲ Fluid nozzle/jet (stainless) 0.75mm HV104520SV[...]

  • Page 16

    www.chpower.com Operating Instructions and Parts Manual HV2100, HV2105 16 Cart Assembly For Model HV2105 only[...]

  • Page 17

    17 www.chpower.com Operating Instructions and Parts Manual HV2100, HV2105 Ref. No. Description Part Number Qty. 1 Cart base plate paint blue A.4554 1 2 Cart axle (zinc plated) A.4555 1 3 Wheel spacer (6061 alu.) A.4556 2 4 10” x 1-3/4” wheel A.4558 2 5 1/2” Axle cap A.4374 2 6 Frame tube (chrome) A.4551 2 7 Rubber tip for frame tube A.4559 2 [...]

  • Page 18

    18 Operating Instructions and Parts Manual www.chpower.com HV2100, HV2105 Fluid Tank Assembly For Model HV2105 only[...]

  • Page 19

    19 www.chpower.com Operating Instructions and Parts Manual HV2100, HV2105 Ref. No. Description Part Number Qty. 1 Fluid tank A.4901 1 2 Lid assembly A.4902 1 3 Handle A.4903 1 4 Gasket A.4904 1 5 Material pickup tube A.4905 1 6 Material filter housing A.4906 1 7 Filter base A.4907 1 8 Material filter element A.4908 1 9 Snap ring A.4909 1 10 T-bolt [...]

  • Page 20

    20 Operating Instructions and Parts Manual www.chpower.com HV2100, HV2105 Limited Warranty 1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Paint Application Systems and all Paint Application Accessories - 1 year, Serious Duty Paint Application Systems - 3 years, Extreme Duty Paint Application System s - 5 [...]