Chicago Electric Model 91811 manual

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Table of contents for the manual

  • Page 1

    130 AMP TIG / 90 AMP ARC WELDER ASSEMBL Y AND OPERA TING INSTR UCTIONS 3491 MISSION OAKS BL VD ., CAMARILLO , CA 93011 VISIT OUR WEB SITE A T HTTP://WWW .HARBORFREIGHT .COM Cop yright © 2004 by Harbor F reight T ools ® . All r ights reser v ed. No por tion of this manual or any ar twork contained herein ma y be reproduced in any shape or f or m w[...]

  • Page 2

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 2 REV 10/04; 11/04; 09/05 SPECIFICA TIONS t n e r r u C g n i d l e W s p m A 0 3 1 o t 5 : e g n a R ; s p m A 0 3 1 : G I T C D s p m A 0 9 o t 5 : e g n a R ; s p m A 0 9 : C R A C D e g a t l o V d a o L s t l o V 6 . 1 2 : C R A C D ; s t l o V 2 . 5 1 : G I T C D e g a t l o [...]

  • Page 3

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 3 Electrical Safety 4. A void bod y contact with gr ounded surfaces such as pipes, radiators, rang es, and refrigerators. There is an increased r isk of electric shock if y our body is grounded. 5. Do not expose po wer tools to rain or wet conditions. W ater entering a power tool w[...]

  • Page 4

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 4 14. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations. 15. Use safety equipment. Always wear eye protection. Dust mask, nonskid safety shoes, hard hat, or hearing protection[...]

  • Page 5

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 5 SPECIFIC SAFETY RULES FOR THIS PR ODUCT 1. Maintain labels and nameplates on the welder . These carry impor tant inf or mation. If unreadable or missing, contact Harbor F reight T ools f or a replacement. 2. Maintain a safe w orking en vironment. K eep the work area well lit. Mak[...]

  • Page 6

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 6 • Remove or make safe all combustible materials for a radius of 35 feet (10 meters) around the work area. Use a fire resistant material to cover or block all open door- ways, windows, cracks, and other openings. • Enclose the work area with por table fire resistant screens. P[...]

  • Page 7

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 7 10. Alwa ys keep the Welding Hoses a wa y from welding spot. Examine the Welding Hoses for cuts, burns, or worn areas before each use. If any damaged areas are found, replace the W elding Hoses immediately . 11. Read and understand all instructions and safety precautions as outli[...]

  • Page 8

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 8 GROUNDING This welder requires a 3-prong, 220 V A C, polariz ed, twistlock plug (not supplied). This plug must be installed by a qualified electrician. W ARNING! Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician [...]

  • Page 9

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 9 SYMBOLOGY Ta b l e B UNP A CKING When unpac king, check to mak e sure that all the par ts are included. Refer to the Assemb ly section, and the Assembly Dra wing and Par ts List at the end of this manual. If any par ts are missing or brok en, please call Harbor F reight T ools at[...]

  • Page 10

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 10 OPERA TING INSTRUCTIONS Controls and Indicators TIG W elding Before beginning, please read and understand the section “Specific Safety Rules” as described on pages 5, 6, and 7. 1 . Place the Welder near the workpiece to be welded. 2 . Connect a hose and coupling from the Arg[...]

  • Page 11

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 11 10. When e v er ything is in place f or welding, press the P ow er Switch to the On position. Caution: Be careful not to touch anything else with the welding rod except the work- piece. 11. Orient yourself on the area to be welded, then hold the Arc Shaded F ace Shield ov er you[...]

  • Page 12

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 12 8 . When e v er ything is in place f or welding, press the P ow er Switch to the On position. Caution: Be careful not to touch anything else with the welding rod except the work- piece. 9 . Orient yourself on the area to be welded, then hold the Arc Shaded F ace Shield ov er you[...]

  • Page 13

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 13 7 . P er iodically clean out the TIG T orch Head b y unscrewing its components and cleaning with a brush. PARTS LIST NO TE : Some par ts are listed and shown for illustr ation pur poses only and are not av ailab le individually as replacement par ts. PLEASE READ THE FOLLO WING C[...]

  • Page 14

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 14 55 56 57 58 ASSEMBL Y DRA WING[...]

  • Page 15

    SKU 91811 For technical questions, please call 1-800-444-3353. Page 15 ELECTRICAL SCHEMA TIC[...]