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Chicago Electric 95136 manual

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Table of contents for the manual

  • Page 1

    [...]

  • Page 2

    Page 2 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP T able of Contents Safety ......................................................... 2 Setup .......................................................... 5 Specications ............................................. 5 Operation .........[...]

  • Page 3

    Page 3 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP • Wear an approved head covering to protect the head and neck. Use aprons, cape, sleeves, shoulder covers, and bibs designed and approved for welding and cutting procedures. • When welding/cutting overhead or in conned spaces, we[...]

  • Page 4

    Page 4 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP 12. Proper cylinder care. Secure cylinders to a cart, wall, or post, to prevent them from falling. All cylinders should be used and stored in an upright position. Never drop or strike a cylinder . Do not use cylinders that have been den[...]

  • Page 5

    Page 5 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Specications Rated Input 240V~, 50/60Hz, 19.2A Rated Duty Cycle 60% 80% 100% @ @ @ 40 A 34.6 A 31 A Air Requirements 3.5 CFM @ 60-80 PSI Power Switch Rocker T ype Weight 49.6 lb. Cutting Current 15-40 A Cutting Thickness 1/2″ Mild [...]

  • Page 6

    Page 6 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Setup Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Note: For additional information regarding the parts listed [...]

  • Page 7

    Page 7 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Air Supply TO PREVENT SERIOUS INJUR Y FROM EXPLOSION: Use only clean, dry , regulated, compressed air with this tool. Do not use oxygen, acetylene, carbon dioxide, combustible gases, or any other bottled gas as a power source for this t[...]

  • Page 8

    Page 8 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Figure A: Portable Air Supply Setup G A E E H F B Non-lubricated T ools Lubricated T ools A B C C D A Description Function A Air Hose Connects air to tool B Filter Prevents dirt and condensation from damaging tool or work piece C Regula[...]

  • Page 9

    Page 9 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Figure B: Stationary Air Supply Setup N L L O M C C Non-lubricated T ools Lubricated T ools H I I J J K H F G E Slope F F B B A A C D Description Function A Vibration Pads For noise and vibration reduction B Anchor Bolts Secures air com[...]

  • Page 10

    Page 10 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Operating Instructions Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Controls and Indicators POWER ON POWER WOR[...]

  • Page 11

    Page 1 1 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Basic Operation 1. Mount the metal to be cut to the metal welding-cutting table. It should be mounted so that the cutting debris falls to the cement oor . 2. Place the Air Plasma Cutter unit no closer than six feet from the workpie[...]

  • Page 12

    Page 12 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP T echnique Using a plasma cutter is a skill that requires time and effort to do well. Practice striking and maintaining an arc on scrap work pieces before beginning work. This will help you gauge the best settings for the plasma cutter[...]

  • Page 13

    Page 13 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Service Procedures not specically explained in this manual must be performed only by a qualied technician. TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION OR ELECTRIC SHOCK: Make sure the Power Switch of the Plasma Cutter [...]

  • Page 14

    Page 14 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP T roubleshooting IMPORT ANT! Be CERT AIN to shut off the Plasma Cutter , and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should discharge all capacitors before performing any interna[...]

  • Page 15

    Page 15 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP T roubleshooting (cont.) Check that the grounding point and the metal being cut are both clean, dry , and free from all coatings and paint. These sections need to be able to conduct electricity efciently . Air pressure too high or t[...]

  • Page 16

    Page 16 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP T roubleshooting (cont.) IMPORT ANT! Be CERT AIN to shut off the Plasma Cutter , and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should discharge all capacitors before performing any[...]

  • Page 17

    Page 17 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP T roubleshooting (cont.) IMPORT ANT! Be CERT AIN to shut off the Plasma Cutter , and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should discharge all capacitors before performing any[...]

  • Page 18

    Page 18 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Parts List and Diagrams PLEASE READ THE FOLLOWING CAREFULL Y THE MANUF ACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE P ARTS DIAGRAM IN THIS MANUAL AS A REFERENCE T OOL ONL Y . NEITHER THE MANUF ACTURER NOR DISTRIBUTOR MAKES ANY REPRESENT[...]

  • Page 19

    Page 19 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Assembly Diagram[...]

  • Page 20

    Page 20 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP Wiring Diagram P1 3 2 A / 5 0 0 V F AN 1 QA17050HA2BL/230V BD 1 M D Q100- 1 6 1 1 3 1 3 2 3 0 1 1 3 4 3 5 1 1 2 8 2 8 1 1 1 0 1 2 1 1 1 1 2 2 2 0 2 4 1 1 2 5 1 3 1 4 1 5 1 6 1 7 1 1 2 7 1 9 5 1 5 2 I o u t 1 1 2 2 v 1 1 3 1 3 2 3 0 1 1[...]

  • Page 21

    Page 21 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP P1 3 2 A / 5 0 0 V F AN 1 QA17050HA2BL/230V BD 1 M D Q100- 1 6 1 1 3 1 3 2 3 0 1 1 3 4 3 5 1 1 2 8 2 8 1 1 1 0 1 2 1 1 1 1 2 2 2 0 2 4 1 1 2 5 1 3 1 4 1 5 1 6 1 7 1 1 2 7 1 9 5 1 5 2 I o u t 1 1 2 2 v 1 1 3 1 3 2 3 0 1 1 3 4 3 5 1 1 2 [...]

  • Page 22

    Page 22 For technical questions, please call 1-800-444-3353. SKU 95136 SAFETY SER VICE OPERA TION TECHNIQUES SETUP 90 Day W arranty Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workma[...]

  • Page 23

    Page 23 For technical questions, please call 1-800-444-3353. SKU 95136[...]

  • Page 24

    3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 9301 1 • (800) 444-3353[...]