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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Emerson Process Management 430 DO, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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Unfortunately, only a few customers devote their time to read an instruction of Emerson Process Management 430 DO. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
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First and foremost, an user manual of Emerson Process Management 430 DO should contain:
- informations concerning technical data of Emerson Process Management 430 DO
- name of the manufacturer and a year of construction of the Emerson Process Management 430 DO item
- rules of operation, control and maintenance of the Emerson Process Management 430 DO item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Emerson Process Management 430 DO alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Emerson Process Management 430 DO, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Emerson Process Management service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Emerson Process Management 430 DO.
Why one should read the manuals?
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After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Model 430 DO Dissolv ed Oxygen Sensor Instruction Manual PN 51-430/rev .A May 1996[...]
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Page 2
CAUTION SENSOR/PROCESS APPLICA TION COMP A TIBILITY The wetted sensor materials may not be compatible with process composition and operating conditions. Application compatibility is entirely the responsibili- ty of the user . DANGER HAZARDOUS AREA INST ALLA TION Installations near flammable liquids or in hazardous area locations must be carefully e[...]
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Page 3
MODEL 430 DO T ABLE OF CONTENTS MODEL 430 DISSOL VED OXYGEN T ABLE OF CONTENTS Section Title Page 1.0 DESCRIPTION AND SPECIFICA TIONS ................................................................. 1 1.0 Features and Applications ...................................................................................... 1 1.2 Operation ...............[...]
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Page 4
T ABLE OF CONTENTS CONTINUED LIST OF FIGURES Number Title Page 1-1 Flow Through Senson Assemblies ......................................................................... 2 1-2 Optional Mounting Bracket ..................................................................................... 3 2-1 Code 01 and 02 Flow Through Installation .............[...]
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Page 5
1 • LARGE ELECTROL YTE RESERVOIR allows up to twelve months and often longer between refills. • OPTIONAL MOUNTING BRACKET allows easy removal of the sensor from an aeration basin without the use of tools. • MODULAR PRESSURE COMPENSA TOR AND MEMBRANE RET AINER simplify recharg- ing and membrane replacement. • MEMBRANE RET AINER REPLACEMENT A[...]
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Page 6
2 MODEL 430 DO SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.3 A V AILABLE MODELS The Model 430-01 and -02 Sensor is a flow through assembly . The sensor is supplied in a 1-1/2 inch PVC tee for installation into a process line. The Model 430-03 Submersible Sensor is for use in those applications where the required flow velocity can be maintained wi[...]
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Page 7
3 MODEL 430 DO SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS FIGURE 1-2 Optional Mounting Bracket DWG. NO. REV . 40043018 B MILLIMETER INCH[...]
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Page 8
4 MODEL 430 DO SECTION 1.0 DESCRIPTION AND SPECIFICA TIONS 1.5 ORDERING INFORMA TION. The Model 430 Dissolved Oxygen Sensor: Includes PVC body with integral, oxygen-permeable membrane of T eflon 1 . T emperature and pressure compensators included. Compatible with Model1 181DO. MODEL 430 DO DISSOL VED OXYGEN SENSOR CODE MOUNTING HARDW ARE 01 1-1/2?[...]
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Page 9
5 MODEL 430 DO SECTION 2.0 INST ALLA TION SECTION 2.0 INST ALLA TION 2.1 GENERAL. This section provides instructions for the Model 430 Dissolved Oxygen Sensor . 2.2 UNP ACKING AND INSPECTION. Inspect the ship- ping container and remove the sensor . Carefully check the sensor and its associated hardware for any dam- age. Report any damage to the car[...]
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Page 10
6 MODEL 430 DO SECTION 2.0 INST ALLA TION FIGURE 2-1. Codes and 01 and 02 Flow Through Installation DWG. NO. REV . 40043001 G MILLIMETER INCH[...]
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Page 11
7 MODEL 430 DO SECTION 2.0 INST ALLA TION FIGURE 2-2. Code 03 Sensor Dimensions DWG. NO. REV . 40043002 D MILLIMETER INCH[...]
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Page 12
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Page 13
9 MODEL 430 DO SECTION 3.0 MAINTENANCE SECTION 3.0 MAINTENANCE 3.1 GENERAL. Sensor maintenance consists of keep- ing the sensor clean, recharging the sensor and replacing the membrane. The sensor should be cleaned with clean water and a soft cloth. Make sure the membrane area is kept clean and free of any accumulation of dirt, algae, fungus, hair ,[...]
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Page 14
10 4.1 GENERAL. This section contains troubleshooting data for the Model 430 Sensor Assembly . 4.2 TROUBLESHOOTING THE MODEL 430 DISSOL VED OXYGEN SENSOR. The majority of problems encountered in DO systems are because the sensor is either improperly maintained or has an inter- nal leakage causing improper temperature compen- sator resistance and hi[...]
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Page 15
11 MODEL 430 DO SECTION 5.0 P ARTS LISTS SECTION 5.0 P ARTS LISTS 5.1 GENERAL. This section contains the replacement parts lists and illustrations for the Model 430 Sensor Assembly . Parts are keyed with an item number . Use the illustration to locate the item number for the part in question. Then refer to the accompanying parts list for the part n[...]
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Page 16
12 MODEL 430 DO SECTION 5.0 P ARTS LISTS Part Number Description Qty . 3002384 Base 1 95501 16 O-ring (2-018)* 1 2002572 Reservoir housing assembly with membrane* 1 3002385 Retainer ,reservoir 1 9550133 O-ring (2-004) 1 3002382 Screw , vent 1 2002473 Recharge Kit 1 FIGURE 5-2. Model 430 Sensor Assembly DWG. NO. REV . 40043016 A[...]
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Page 17
13 MODEL 430 DO SECTION 5.0 P ARTS LISTS FIGURE 5-3. Model 430 (Code 03) Dissolved Oxygen Sensor DWG. NO. REV . 40043015 A Figure & Part Item No. Number Description Qty . 5-3 SENSOR ASSY , Model 430 Dissolved Oxygen, submersion (Code 13) RF 2 9330020 Union, 3/4” NPT RF 3 3001617 Gasket 1 4 1001021 Sensor Assy (see Figure 5-2 for details) 1[...]
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Page 18
14 MODEL 430 DO SECTION 5.0 P ARTS LISTS FIGURE 5-4. Model 430 (Code 04) Dissolved Oxygen Sensor DWG. NO. REV . 40043017 A Figure & Part Item No. Number Description Qty . 5-4 SENSOR ASSY , Model 430 Dissolved Oxygen, with agitator (Code 04) 1 2 9380053 Pump, submersible Attaching parts for item 2: 1 3 Screw , SPH SS (#8-32x3/8) 4 4 Screw , SPH [...]
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Page 19
15 Model 430 DO SECTION 6.0 RETURN OF MA TERIAL SECTION 6.0 RETURN OF MA TERIAL 6.1 GENERAL. T o expedite the repair and return of instruments, proper communication between the cus- tomer and the factory is important. A return material authorization (RMA) number is required. Call (949) 757-8500. The "Return of Materials Request" form is p[...]
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Page 20
A Worldwide Network of Sales and Service Emerson Process Management’s field sales of fices are your source for more information on the fill line of Rosemount Analytical products. Field sales personnel will work closely with you to supply technical data and application information. For more information, please contact your nearest Emerson Process [...]
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Page 21
FROM: RETURN BILL TO: _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ CUSTOMER/USER MUST SUBMIT MA TERIAL SAFETY SHEET (MSDS) OR[...]
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Page 22
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Page 23
W ARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller , and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expira- tion of the applicable warranty period. Goods are warranted for twelve (12) months[...]
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Page 24
Credit Cards for U.S. Purchases Only . The right people, the right answers, right now . ON-LINE ORDERING NOW A V AILABLE ON OUR WEB SITE http://www .raihome.com Specifications subject to change without notice. Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA 92606 USA T el: (949) 757-8500 Fax: (949) 474-7250 http://www .r[...]