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Frymaster FLAT BOTTOM 1824/2424G manual

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Table of contents for the manual

  • Page 1

    NON-CE & Frymaster Dean, a m ember of the Commercia l Food Equipm ent Service Ass ociation, recommends using CFESA Certified Tec hnicians. PRINTED IN THE USA 24-Hour Service Hotline 1-800-551-8633 DEC 2008 service@frymaster.com www.frymaster.com *8196031* 24G Series Flatbottom Gas Fryers Service & Parts Manual Models SCF/SCFC 1824G, 2424G a[...]

  • Page 2

    Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER DEAN F ACTORY AUTHORIZ ED SERVICE CENTER. DANGER Do not store or use gasoli[...]

  • Page 3

    DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. WARNING No structu[...]

  • Page 4

    24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS PAGE # 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.7.5 1.7.6 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.8.5 1.9 1.9.1 1.9.2 1.9.3 1.10 1.10.1 1.10.2 1.10.3 1.10.4 1.10.5 1.10.6 1.10.7 1.10.8 1.10.9 1.10.10 SERVICE PROCEDURES Functional Description Accessing Fryers for Ser[...]

  • Page 5

    24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS (cont.) PAGE # 2. 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 2.5 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6 2.6 2.7 2.8 PARTS LIST Blower Assembly and Combustion Air Burner Manifold and Related Components Flue Caps, Top Caps, and Related Components Common Cabinet Compon[...]

  • Page 6

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description 24G Series Flatbottom gas fryers c ontain a welded steel fry pot (mild steel) with heat-transfer ducting on the frypot bottom for efficient heating of oil w ithout scorching. A draft inducer draws air over the burners for combustion. Air movem ent direct s[...]

  • Page 7

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 Pilot System Configuration The pilot system is the pilot orif ice, pilot hood, and a thermocouple. The pilot serves two purposes. The first is to light the burner, the second is to heat the thermocouple. In operation, the thermocouple is in contact with the pilot flame and generates[...]

  • Page 8

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 cycle circuit where a switch a lternately closes for approxima tely 4 seconds and opens for approximately 20 seconds. If th e temperature is 150°F (66°C) or above, the current flows through a heat circuit, bypassing the timer switch. In either case, curr ent is supplied to the oth[...]

  • Page 9

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 MELT CYCLE DISABLE 6 5 1 AC1 3 AC2 3A 2A 7 8 9 1A EXT POT PROBE 10 11 2 COM RELAY NO 12 13 NC 14 Not used Line voltage enters the inte rface board at terminals 1 and 3. The temperature controls (potentiometer) are connected to terminals 7, 8 and 9. The sensor probe ci rcuit is conne[...]

  • Page 10

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Safety Components All 24G Series Flatbottom gas fryers are equipped with a high-limit th ermostat . In the event that the fryer fails to proper ly control the oil temperature , the high-limit therm ostat prevents the fryer f rom overheating to flash point. The hig h-limit thermost a[...]

  • Page 11

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch and th e gas valve to the "OFF" position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 3. Pass a piece of wire through [...]

  • Page 12

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 5. To adjust burner gas pressure, remove the cap fro m the gas valve regulator and adjust to correct pressure (arrows). 6. Place the fryer power switch and the gas valv e in the "OFF" position. Rem ove the pressure- measuring device fitting from the pressure tap hole and r[...]

  • Page 13

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 5. Insert a thermometer or pyrometer into the frypot within 3 inches of the probe bulb. Ensure the tip of the thermometer/pyrometer does not touch the bottom or sides of the frypot. 6. If the temperature on the thermom e ter is higher or lower than 325° F (162°C), the dial is out [...]

  • Page 14

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.7 Replacing Fryer Components 1.7.1 Remove/Replace Temperature Probe or High-Limit Thermostat 1. Disconnect the fryer from the electrical supply. 2. Allow the frypot to cool for 10 minutes before draining. Drain cooking oil/shortening from the frypot. Allow the frypot to cool compl[...]

  • Page 15

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 8. Remove the sensor bulb guard to access the probe and high-limit. Current production systems have a sensor bulb clamp that m ust be removed prior to removing the probe or high-limit from the frypot. 9. On the sensor bulb being removed, loosen and unscrew completely the compressio[...]

  • Page 16

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 IMPORTANT (High-Limit): When installing new high-lim it, ensure the capillary tube and bulb are positioned properly with the mounting hardware installed prior to tightening the compression nut . Once tightened, the capillar y tube cannot be repositioned. IMPORTANT (Temperature Prob[...]

  • Page 17

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.3 Replacing the Gas Valve DANGER Drain the frypot or remove drain valve handl e to prevent accidental opening before proceeding further. 1. Disconnect fryer from elect rical and gas supplies. 2. Disconnect the wires from the gas valve terminal block, m arking each wire to facil[...]

  • Page 18

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.4.2 Replacing Direct-Spark Ignitor Assembly (Units wi th Electronic Ignition Only) 1. Remove the burner shield from the burner-box slots. 2. Disconnect sense wire and ignition cable from the ignitor. 3. Remove the mounting screw from the ignitor mounting-bracket and remove the [...]

  • Page 19

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 2. Remove blower assembly by removing four screws (two screws securing the flue outlet to the firebox, and two screws securing the blower inlet housing to the firebox). Pull the assembly out of the slot and lower to the side. Do not remove the electrical connections at this tim e. [...]

  • Page 20

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 1.7.6 Replacing the Frypot Unit should be at room temperature, disconnected from gas and electr ical service, and em pty of oil or shortening prior to beginning procedure. 1.7.6.1 Frypot Baffle Inspection 1. Remove cabinet door(s) by holdi ng door and lifting up on hinge pi n. Curr[...]

  • Page 21

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.6.2 Frypot/Firebox Removal/Replacement Procedure 1. Perform Procedure 1.7.5, Removing/Replacing Blower Assembly or Air Pr over Switch, Steps 1 – 4. 2. Disconnect the union at the gas valve. Remove four bolts connecting the burner manifold brackets to the burner box. Remove th[...]

  • Page 22

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 6. Remove two screws securing topcap to wireway box. Remove topcap. Remove four screws securing wireway box to fryer cabinet (arrows) and carefully lower wireway box out of the way. Use care not to stretch or distort the wiring. 7. Remove two screws from the firebox heat shield (ar[...]

  • Page 23

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 10. Remove firebox back, along with insulation from back of frypot. From the rear of the unit, use a prying bar to carefully pry the top assembly from the frypot and cabinet frame (single units only), and set aside. (The top assembly is secured to the frypot with high-temp silicone[...]

  • Page 24

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 13. Install new firebox into cabinet. Replace screws (12) removed during removal of the old firebox. Use spray adhesive ( Zep Aero Tac High-Strength Spray Adhesive or equivalent) to install new insula tion in firebox bottom as shown. The insulation must not go above the t op of the[...]

  • Page 25

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 The probable causes of each category are discu ssed in the following sections. Troubleshooting guides are included in Section 1.9 to assist in identifying some of the more common problems. 1.8.1 Ignition Failures Ignition failure occurs when the ignition module fails to sense a fla[...]

  • Page 26

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.8.2 Improper Burner Functioning With problem s in this category, the burner ig nites but exhibits abnorm al characteristics such as "popping", incomplete lighting of burner, fluctuating flam e intensity, and flames "rolling " out of the fryer. " Popping &[...]

  • Page 27

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 If the fryer’s gas and air supplies are okay, the pr oblem most likely is with one of the electrical components. Examine the ignition m odule for signs of melting/distortion and/or discoloration due to excessive heat build-up in the fryer. (This conditi on usually indicates impro[...]

  • Page 28

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.8.3 Improper Temperature Control Temperature control, including the melt cycle, is a function of several interrelated components, each of which must operate correctly. The principal co mponent is the temperature probe. Depending upon the specific configuration of the fryer, other[...]

  • Page 29

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 A pump seized by debris or hard shortening must be disassembled, cleaned and reassembled as follows: 1. Disconnect power to the filter system. 2. Remove the front cover of the pump to access th e gears inside, if the p ump is accessible while still inside the cabinet. If th e front[...]

  • Page 30

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.8.5 Leakage Frypot leaks are usually due to improperly sealed high-limit, tem perature pr obe or oil-return and drain fittings. When installed or replaced, each of these component s must be sealed with Loctite PST567 sealant or equivalent to pr event leakage. In ve ry rare cases,[...]

  • Page 31

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.9 Troubleshooting Guides The following procedures must be performed by an ASA, and are provided as an aid to expedite troubleshooting and repair of 24G Series frying systems. 1.9.1 Pilot Burner Malfunctions PROBLEM CORRECTIVE ACTIO N Pilot will not ignite; no evidence of gas at p[...]

  • Page 32

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.9.2 Main Burner Malfunctions PROBLEM CORRECTIVE ACTIO N Main burner will not come on even though air blower is in operation; no gas pressure at main burner. 1. Check that the combination gas valve is ON. 2. Check that the pilot is lit and is operating properly. 3. Check high temp[...]

  • Page 33

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.9.3 Indicator Lights The fryer’s indicator lights serve a diagnostic purpose. All lights ar e lit when the fryer is working properly. (The green lig ht on the co ntrol panel will cycle o n and off as the fryer calls f or heat). Use the following procedures to isolate pr oblems [...]

  • Page 34

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.10 WIRING DIAGRAMS Note: The diagrams in this section depict wi ring as of the date of manual publication. It may not reflect design chang es made to the equipment after publica tion. Always refer to the wiring diagram affixed to the unit w hen actually troubleshooting this equip[...]

  • Page 35

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.10.2 24G Series Single Fryers, Non-CE with Boil-Out Switch[...]

  • Page 36

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.10.3 24GTI With Drain Safety Swit ch, a nd Boil-Out Option Enabled – LJS[...]

  • Page 37

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.10.4 24GTI with Drain Safety Switch, and Boil-Out Option Enabled – 120V Non-LJS[...]

  • Page 38

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.10.5 24GTI with Drain Safety Switch, and Boil-Out Option Enabled – 250V Non-LJS[...]

  • Page 39

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.10.6 24GTI with Drain Safety Switch , and Boil-Out Option Disabled – KFC[...]

  • Page 40

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.10.7 24GTI With Drain Safety Switch , and Boil-Out Option Disabled – Non-KFC[...]

  • Page 41

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.10.8 24G Series Single Fryers – CE-Approved High-L imit Thermos tat Temperature Probe Air Prov er Swit ch 230 VAC Power Swit ch SPST Thermocouple Solder Connection Valve Adapter Blower Motor Assembly Drain Valv e Safety Switc h Gas V alve 24 VAC/50 Hz G20, G25 Nat Gas G31 Propa[...]

  • Page 42

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.10.9 Wiring, Standing Pilot – SCFC Models 805-1747C[...]

  • Page 43

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.10.10 24GTI Oil Re turn/Filter System[...]

  • Page 44

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Blower Assembly and Combustion Air 6 5 1 3 4 2 ITEM PART # COMPONENT 1 Motor, Blower Assembly 108-0471SP 120V, Blower with Pressure Switch (non-CE) 108-0470SP 230V, Blower with Pressure Switch (CE) 2 807-3746 Switch, Sail (Air Prover Sw itch – previous style fryers) 3 823-3162 Duct As[...]

  • Page 45

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.2 Burner Manifold and Related Components 1 2 3 18 17 16 15 14 13 12 11 20 10 9 8 19 6 7 5 4 21 22 23[...]

  • Page 46

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.2 Burner Manifold and Related Components (cont.) ITEM PART # COMPONENT 1 810-2129 Tube, Burner 2 200-1670 Support, Le ft or Rig ht Manifol d 3 810-2168 Burner Mani fold Assem bly 4 Orifice 810-2827 2.82mm (#34) Natural Gas 810-2830 1.78mm (#50) Propa ne (LP) Gas 5 813-0154 Plug, ⅛ -inc [...]

  • Page 47

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.3 Flue Caps, Top Caps, and Related Components 1 2 3 5 7 8 9 10 11 12 13 14 15 16 4 6 17[...]

  • Page 48

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.3 Flue Caps, Top Caps, and Related Components (cont.) ITEM PART # COMPONENT 1 106-3253SP Frame, Single Crum b Dump 2 106-1638SP Frame, Double Crum b Dump 3 823-4125 Insert, Pan Crumb Dum p ½ Size 4 823-4127 Tray, 12424 S ingle 5 106-2840SP Cover, 1824G Frypot (use 106-2 839SP for 2424G F[...]

  • Page 49

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.4 Common Cabinet Components (SCFC Models) 2.4.1 Cabinetry – SCFC Models[...]

  • Page 50

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.4.1 Cabinetry – SCFC Models (cont. ) ITEM PART # COMPONENT 1 220-4752 Back, Upper Cabinet 2 220-0365 Back, Lower Cabinet 3 Panel, Left Side 231-0395 Stainless Steel Cabinet 221-1456 Painted and Cold Rolled Steel Cabinet 4 Panel, Right Side 232-0395 Stainless Steel Cabinet 222-1456 Paint[...]

  • Page 51

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.4.2 Door Assemblies and Component Parts – SCFC Models 3 4 2 1 5 ITEM PART # COMPONENT 1 824-1912 Panel, Door 2 220-4128 Liner, Door 3 106-4067 Pin Assem bly 4 810-0275 Spring 5 210-8077 Handle[...]

  • Page 52

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.4.3 Control Panels, Wireways, and Related Components – SCFC Models[...]

  • Page 53

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.4.3 Control Panels, Wireways, and Related Components – SCFC Models (c ont.) ITEM PART # COMPONENT 1 106-2607SP Probe,1824G/2424G , 20" Leads 2 220-0843 Vent, 1824G Wireway 3 823-5765 Box, 1824G Wir eway * 200-9 812 Cover, Com ponent Bo x 4 807-38 43 Fuse, 3-amp Buss 5 807-3536 Pot[...]

  • Page 54

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.4.4 Oil Return and Suct ion Manifolds – SCFC Models[...]

  • Page 55

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.4.4 Oil Return and Suct ion Manifolds – SCFC Models (cont.) ITEM PART # COMPONENT 1 810-3088 Oil Return Manifold 106-5461 Oil Return Plumbing 2 810-2125 Drain Valve, ⅜ " Ball Valve 3 810-3011 Tubing, Drain Valve, Front 4 810-3014 Tubing, Oil Return, Rear 5 813-0165 Elbow, Street[...]

  • Page 56

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.4.5 Filter Unit – SCFC Models ITEM PART # COMPONENT 1 106-8465SP Filter Pan (with 2" casters) 2 220-1145 Screen 3 810-3082 Hold Down Ring 4 823-5833 Crumb Basket 5 106-6131 Lid, Filter Pan 6 810-2805 Caster, 2" * 816-0596 O-rings (for filter pan pick up tube) * 803-0342 Filte[...]

  • Page 57

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.4.6 Frypot, Drain, and Oil Re turn Components – SCFC Models[...]

  • Page 58

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.4.6 Frypot, Drain, and Oil Re turn Components – SCFC Models (cont. ) ITEM PART # COMPONENT 1 826-1821 Frypot Kit, 1824G (Front Drain, Front Return) (use 826-1821 for 2424G) 2 823-3934 Divider, Frypot 3 823-3174 Plug, Frypot Drain 4 823-3190 Baffle, Secondary Air 5 210-1409 Spreader, Si[...]

  • Page 59

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.5 Previous Style SCF Models 2.5.1 Cabinetry – SCF Models[...]

  • Page 60

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.5.1 Cabinetry – SCF Models (cont.) ITEM PART # COMPONENT 1 Back, Single Fry er Cabinet 200-1608 Standard 1824G (for 2424G, use 200-1500) 210-3006 Short Flue 1824G (for 2424G, use 200-2005) 2 Panel, Left Side 823-3459 Stainless Steel Cabinet 823-4349 Painted Steel Cabinet 3 Panel, Right[...]

  • Page 61

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.5.2 Door Assemblies and Component Parts – SCF Models 6 2 3 1 7 6 5 4 9 8 A B ITEM PART # COMPONENT * 809-0413 Spacer, Nylon (Universal Door Bushing) A 106-2768 **1824G Single-Pin Door Assembly, 17.80" (for 2424G, use 106-2769) B 106-2816 1824G Double-Pin Door Assembly (for 2424G, [...]

  • Page 62

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.5.3 Control Panels, Wireways, and Related Components – SCF Models[...]

  • Page 63

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.5.3 Control Panels, Wireways, and Related Components – SCF Models (cont.) ITEM PART # COMPONENT 1 106-0882 Probe, Therm ostat Assembly , bottom 62.5” with connect or (use 106-2607SP for 20” Top) 2 824-1140 Vent, 1824G Wireway (use 824-1139 for 2424G ) 3 823-400 1 Box, 1824G W irewa[...]

  • Page 64

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.5.4 Oil Return and Suct ion Manifolds – SCF Models 30 26 10 a 29 26 26 16 29 10 a 28 27 10 a 25 18 19 20 17 16 21 2 22 23 19 10 19 18 4 3 6 7 9 5 8 24 13 1 12 15 10 a 13 14 11 33 32 31 34 35 16 106-1823SP Hose Assembly[...]

  • Page 65

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.5.4 Oil Return and Suct ion Manifolds – SCF Models (cont.) ITEM PART # COMPONENT 1 810-2100 Motor, 120-230VAC ⅓ -HP Filter Pump 2 810-2098 Pump, 8 GPM Filter Haight 3 810-2245 Hose, 16¾” x ½” x ½”Vacuum Filter Pan to Pump 4 810-2173 Disconnect- Female, ½-inch 5 813-0735 Red[...]

  • Page 66

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.5.4 Oil Return and Suction Manifolds – SCF Models (cont.) ITEM PART # COMPONENT 810-2691 Tubing, 56.27” 810-2692 Tubing, 73.41” 30 813-0452 Plug, ⅜ -inch NPT Pipe 31 823-4547 Handle, Drain Flush W/A 32 816-0549 Sleeve, Blue Vinyl (Drain Flush Handle Cover) 33 200-6135 Bracket, Fl[...]

  • Page 67

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.5.5 Filter Unit – SCF Models 5 3 4 2 1 ITEM PART # COMPONENT 1 106-1693SP Filter Pan Caddy Assembly 810-2807 Caster, 2-inch Rigid (use 810-2805 for 2-inch Swivel Caster) 809-0428 Bolt, ¼-20 x ½-Inch Hex Head 106-1692SP Filter Pan Complete (incl. Pan, Filter, Leaf, Crumb Basket and Li[...]

  • Page 68

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.5.6 Frypot, Drain, and Oil Return Components – SCF Models[...]

  • Page 69

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-26 2.5.6 Frypot, Drain, and Oil Return Components – SCF Models (cont.) ITEM PART # COMPONENT 1 826-1823 Frypot Kit, 1824G (Front Drain, Front Return) (use 826-1821 for 2424G) * 826-1822 Frypot Kit, 1824G (Fr ont Drain, w/o Filtration) (use 826-1820 f or 2424G) * 826-1828 Frypot Kit, 1824G ([...]

  • Page 70

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.6 Drain Valve and Components ITEM PART # COMPONENT Valve Assembly, 18/24 Drain 1 810-2052 Valve, Drain 1¼-inch (1-inch Std. Port) 2 106-4526 Bracket Assembly 3 816-0220 Insulation 4 807-2103 Switch, Micro CE Straight Lever 5 902-2348 Cover, Safety Switch11 6 826-1366 Nut, 4-40 KEPS Hex [...]

  • Page 71

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-28 2.7 Wiring Connectors, Pin Terminals, and Power Cords 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT Power Cords * 106-0913SP Power Cord Assembly 120V 10’ 16 gauge * 106-0516 Power Cord Assembly 220/250V 15A 5’8” 14 gauge Connectors 1 807-1068 2-Pin Female 2 807-0158 6-Pin Femal[...]

  • Page 72

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-29 2.8 Screws, Nuts, and Fasteners ITEM PART # COMPONENT * 826-1389 Screw, ¼-20 x ¾-inch (Pkg. of 10) * 826-1359 Screw, 4-40 x ¾-inch Slo tted Round Head (Pkg. of 25) * 809-0853 Screw, 10-32 x 1.5-inch Slotted Pan Head * 809-0839 Screw, 8-32 x .75-inch Slotted Pan Head * 809-0918 Screw, 10[...]

  • Page 73

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-30 APPENDIX: ND90 Built-In Filter System Components NOTES: Early model 24G fryers were available only as single units. To cr eate multi-fryer batteries, a number of single fryers were ba ttered together with top connecting strips. To provide built-in filtration for these batteries, a filter ([...]

  • Page 74

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-31 APPENDIX: ND90 Built-In Filter System Components (cont.) NOTE: The parts illustrated below are available as individual parts only . See page 2-17 for the complete replacem ent filter assembly. DRAIN LINE PARTS 11 9 10 8 7 1 2 3 41 42 44 43 40 36 37 38 22 13 23 24 39 25 26 27 28 29 31 30 13[...]

  • Page 75

    24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-32 APPENDIX: ND90 Built-In Filter System Components (cont.) ITEM PART # COMPONENT 1 823-3637 Filter Frame Assembl y 2 810-2135 Caster without Brake, 3-inch 3 810-2136 Caster with Brake, 3-inch 4 Filter Pum p and Motor Com p onents 810-2100 Motor, 120/230V 1/3 HP Filter Pum p 810-2252 Pum p , [...]

  • Page 76

    Frymaster/Dean, 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2220 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6031 DEC 2008[...]