GE LP11U manual

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Table of contents for the manual

  • Page 1

    INSTALLATION / USER MANUAL Digital Energy™ LP 11U Uninterruptible Power Supply 5-6-8-10 kVA GE Digital Energy General Electric Company Te l ephone +41 (0)91 / 850 51 51 CH - 6595 Riazzino (Locarno) Fax +41 (0)91 / 850 51 44 Switzerland Website www. gedigitalenergy.com Technology for the Digital World. ver 3.0 - US LP 11U UP S g GE Industrial Syst[...]

  • Page 2

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  • Page 3

    LX: OPM_LPU_11U_5K0_10K_1US_V030 1 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g OPERATING MANUAL Digi tal Energy LP 5/6/8/10-11U UPS LX -D OC Fi l e: OPM _LPU_11U_5K0_10K_1US_V030 Manual ver si on 3. 0 So ft wa re v er si on R 2. 11 INSTALLATION / USER MANUAL Digital Energy™ LP 11U Uninterruptible Power[...]

  • Page 4

    LX: OPM_LPU_11U_5K0_10K_1US_V030 2 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g CONTENTS 1 IMPORTANT SAFETY INSTRUCTIONS ..................................... 4 1.1 Save these instructions 1.2 General 1.3 Installation 1.4 Storage 1.5 Batteries 2 INTRODUCTION ...............................................[...]

  • Page 5

    LX: OPM_LPU_11U_5K0_10K_1US_V030 3 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 6 INTERFACING FEATURES ...................................................... 35 6.1 RS232/Contact Interface 6.2 Emergency Shutdown 6.3 Relay Card (optional) 6.4 SNMP Interface (optional) 7 OPTIONAL FEATURES ..................[...]

  • Page 6

    LX: OPM_LPU_11U_5K0_10K_1US_V030 4 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 1.1 Save these instructions This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. It also gives all necessary information about the correct use of the[...]

  • Page 7

    LX: OPM_LPU_11U_5K0_10K_1US_V030 5 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g • It is important that the unit has adequate ventilation. Maintain air movement around and through the unit. Do not block the air vents. • Avoid placing the unit in direct sunlight or near heat sources. • Do not plug hou[...]

  • Page 8

    LX: OPM_LPU_11U_5K0_10K_1US_V030 6 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 2.1 Description More than ever before, today's advanced electronic equipment, with complex integrated circuits and other sensitive electronics, needs a stable and continuous AC power supply to operate correctly. While the[...]

  • Page 9

    LX: OPM_LPU_11U_5K0_10K_1US_V030 7 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 3.1 The Principles of Operation The UPS stores electric energy in batteries. This allows the UPS to supply output power even when the incoming utility power is cut off completely. Energy is stored as Direct Current (DC), while[...]

  • Page 10

    LX: OPM_LPU_11U_5K0_10K_1US_V030 8 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 3.4 Automatic Bypass Switch If the output converter is unable to deliver the demanded output power because of overload or overtemperature, the automatic bypass switch will automatically transfer the load to the utility. When t[...]

  • Page 11

    LX: OPM_LPU_11U_5K0_10K_1US_V030 9 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 4.1 Transport NOTE: Transport the UPS only in upright position. Check for sufficient floor and elevation loading capacity. Move the UPS in its original package to the final destination room. Do not stack other package on top. [...]

  • Page 12

    LX: OPM_LPU_11U_5K0_10K_1US_V030 10 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g • Ensure that the total power requirement of the equipment to be protected does not exceed the rated output power of the UPS. (output power for your unit is indicated on the rating label on the rear panel). • When using t[...]

  • Page 13

    LX: OPM_LPU_11U_5K0_10K_1US_V030 11 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 4.5.1 Installation Procedures 4.5.1.1 Standard installation procedure: input voltage 208-240Vac, output voltage 120/208/220/230/240Vac. If a battery extension pack is to be installed, please proceed with section 4.5.5. If 2, [...]

  • Page 14

    LX: OPM_LPU_11U_5K0_10K_1US_V030 12 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 4.5.1.2 Installation procedure: input voltage 120Vac (optional, 5-6kVA only ), output voltage 120/208/220/230/240Vac. If a battery extension pack is to be installed, please proceed with section 4.5.5. If 2, 3 or 4 parallel op[...]

  • Page 15

    LX: OPM_LPU_11U_5K0_10K_1US_V030 13 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 4.5.2 Available input voltages: hardware modifications The following input voltages are possible: 208, 240 Vac (see 4.5.2.1) and 120 Vac (see 4.5.2.2) 4.5.2.1 Input voltage 208 or 240Vac. 1. Input voltage is 208 Vac. This is [...]

  • Page 16

    LX: OPM_LPU_11U_5K0_10K_1US_V030 14 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 4.5.2.2 Input voltage 120Vac (optional, 5/6kVA only ). LP-U UPS equipped with an (optional) step-up transformer (5/6kVA models only) can be connected to an input voltage of 120Vac. 1. Connect the utility supply wires to termi[...]

  • Page 17

    LX: OPM_LPU_11U_5K0_10K_1US_V030 15 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g Output tap changed to 240 Volt (p ark ) (p ark ) ( connect ) (p ark ) (p ark ) ( connect ) Output tap factory setting: 208 Volt 4.5.3.2 Output voltage 120Vac split-phase 1. The factory setting of the output tap (208Vac) has t[...]

  • Page 18

    LX: OPM_LPU_11U_5K0_10K_1US_V030 16 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 4.5.3.3 Output voltage 220/230/240Vac 1. The factory setting of the output tap (208Vac) has to be changed to 240Vac. Follow the procedure as described in section 4.5.3.2 steps 1.1 and 1.2. 2. Connect the load wires between th[...]

  • Page 19

    LX: OPM_LPU_11U_5K0_10K_1US_V030 17 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g For LP 8/10kVA: 8. Remove all links between the terminals. 9. Split both the load wires and spread one wire over terminal 1-2 and the other over 3-4 respectively. 10. Connect the ground wire to terminal 5. Ground connection i[...]

  • Page 20

    LX: OPM_LPU_11U_5K0_10K_1US_V030 18 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 4.5.5 Installation of GE Digit al Ener gy ™ LP-U battery extension pack(s) The numbers between (brackets) refer to figures 19-21 in section 5.1. Battery extension pack(s) are shipped with all materials necessary to connect [...]

  • Page 21

    LX: OPM_LPU_11U_5K0_10K_1US_V030 19 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 4.5.6 LP 11U series: 2 / 3 / 4 parallel operating units – additional info The RPA option (Redundant Parallel Architecture) allows you to create a redundant UPS system in which 2, 3 or 4 LP-U units operate in parallel. The f[...]

  • Page 22

    LX: OPM_LPU_11U_5K0_10K_1US_V030 20 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 5. The right option slot (14) at the rear of the unit contains the the RPA-card. Before the parallel system can be put into operation a unique number has to be appointed to each UPS in the system. This can be 0, 1, 2 or 3. St[...]

  • Page 23

    LX: OPM_LPU_11U_5K0_10K_1US_V030 21 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 4.5.6.3 Notes concerning use / maintenance of a parallel system ECO-mode: If LP-U units operate in parallel, the ECO-mode feature is not available. No-load shutdow n: If LP-U units operate in parallel, the no-load shutdown fu[...]

  • Page 24

    LX: OPM_LPU_11U_5K0_10K_1US_V030 22 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 5.1 Description of Front and Rear Panel 1 LCD screen 2x16 characters, shows UPS system data, status messages, settings. The language is selectable: English, German, French, Italian, Spanish. Section 5.3.4 describes the select[...]

  • Page 25

    LX: OPM_LPU_11U_5K0_10K_1US_V030 23 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g Rear panel of the step-up transformer: 11b Input terminals L, N and GND 17 Conduit box 18 Cable inlet Rear panel of (optional) battery extension pack: 15 DC socket (14Ah only) 15a DC connector 16 Battery fuse holder(s) 7Ah: 2[...]

  • Page 26

    LX: OPM_LPU_11U_5K0_10K_1US_V030 24 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 5.2 Start-up The numbers between (brackets) refer to figure 19 in section 5.1. Note: the UPS can be started on battery power if the utility input voltage is not available or if circuit breaker ‘utility’ is in off-position[...]

  • Page 27

    LX: OPM_LPU_11U_5K0_10K_1US_V030 25 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 5.3 Use Once the unit is in operation, there is no need to switch the unit on/off during use. If the manual bypass switch (rear panel, 10) is in position '1', switching off by the on/off switch (rear panel, 7) resul[...]

  • Page 28

    LX: OPM_LPU_11U_5K0_10K_1US_V030 26 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 5.3.2 Status and Alarm Menu The UPS alerts the user with a standard alarm screen that the operating mode has changed and/or that an alarm situation occurs: The actual operating mode, the possible modes are mentioned below. Th[...]

  • Page 29

    LX: OPM_LPU_11U_5K0_10K_1US_V030 27 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g LOADnotPROTECTED BATTERY DEPLETED LOADnotPROTECTED BATTERY LOW UPS SHUTDOWN LEFT 2 MINUTES BYPASS ERROR FUSE FAILURE After 24 hours of charging time, the battery voltage did not reach the normal float voltage. This may be cau[...]

  • Page 30

    LX: OPM_LPU_11U_5K0_10K_1US_V030 28 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g The output converter frequency is not synchronized to the utility (input) frequency. In this situation the automatic bypass switch is not able to transfer the load from output converter to bypass and reverse: automatic bypass[...]

  • Page 31

    LX: OPM_LPU_11U_5K0_10K_1US_V030 29 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g Service information on internal timer. Frequency tracking range: output converter frequency will follow the bypass frequency within these limits before returning to its own internal frequency. Standard setting: nominal ±2%. [...]

  • Page 32

    LX: OPM_LPU_11U_5K0_10K_1US_V030 30 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 5.3.4 Set-up Menu To enter the set-up menu: 1. Be sure the UPS is switched off. 2. Press push-button 'Enter/Reset' (front panel) and then turn switch ‘UPS on/off’ (rear panel) into position ‘on’ (up). Keep E[...]

  • Page 33

    LX: OPM_LPU_11U_5K0_10K_1US_V030 31 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g Controls functioning of the automatic bypass switch. Range: ENABLED/DISABLED. If the UPS is used as a frequency converter you may change the setting to ‘DISABLED’. Bypass operation will then be inhibited and all alarms re[...]

  • Page 34

    LX: OPM_LPU_11U_5K0_10K_1US_V030 32 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 5.4.3 Deep Battery Test The runtime as shown on the LCD screen is calculated, and the value is initially based on the capacity of new batteries. As batteries age, their capacity deteriorates, and as a result the initial batte[...]

  • Page 35

    LX: OPM_LPU_11U_5K0_10K_1US_V030 33 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 5.5 Other Features 5.5.1 Shutdow n 'Remote shutdown' : Using communication capabilities, the computer can direct the UPS to turn itself off following controlled shutdown of the system. Subsequently the UPS will rema[...]

  • Page 36

    LX: OPM_LPU_11U_5K0_10K_1US_V030 34 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 5.5.5 ECO-mode The UPS is equipped with the ‘ECO-mode’ feature. If the feature is enabled, the load is operated on utility through the electronic bypass switch. If the utility is interrupted or out of limits the load is a[...]

  • Page 37

    LX: OPM_LPU_11U_5K0_10K_1US_V030 35 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g The UPS is equipped with 3 ‘option slots’ (rear panel, 12-14). In the most left slot (12) an RS232/contact interface card is factory installed. See 5.1. In the middle slot (13) additional Relay or SNMP plug-in Cards can b[...]

  • Page 38

    LX: OPM_LPU_11U_5K0_10K_1US_V030 36 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 7.1 Extended Runtime Extended runtime versions are equipped with additional separate battery packs to increase the runtime of the unit. Additional batteries will increase the recharging time for the unit. All other operationa[...]

  • Page 39

    LX: OPM_LPU_11U_5K0_10K_1US_V030 37 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 7.4 PDM: Power Distribution Module This Power Distribution Module (PDM) contains 4 x Nema 5-20R, 2 x Nema L6-30R and 1 x Nema L14-30 R Power sockets (see fig. 23). The PDM replaces the conduit box (17), and converts the LP-U [...]

  • Page 40

    LX: OPM_LPU_11U_5K0_10K_1US_V030 38 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g 8.1 General When used properly, the UPS is virtually maintenance free other than keeping the air inlets/outlets free from dust. 8.2 Cooling fan The expected operational life of the cooling fans is approximately 20,000 to 40,0[...]

  • Page 41

    LX: OPM_LPU_11U_5K0_10K_1US_V030 39 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g Whenever a malfunction occurs, first check external factors (e.g. connections, temperature, humidity or load) to determine whether the problem is caused by the unit itself or by its environment. Subsequently check whether the[...]

  • Page 42

    LX: OPM_LPU_11U_5K0_10K_1US_V030 40 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g UPS Type : 5-11U 6-11U 8-11U 10-11U Output power (kVA/kW) : 5/4 6/4.8 8/6.4 10/8 AC input voltage : 120/208/240 Vac (120V only with step-up transformer for LP 5/6-11U) Input frequency : 60/50 Hz AC output voltage : 120/208/22[...]

  • Page 43

    LX: OPM_LPU_11U_5K0_10K_1US_V030 41 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g UPS Type : 5-11U 6-11U 8-11U 10-11U A UTOMA TIC BYPA SS SWITCH The automatic switch provides transfer of the load to the utility voltage without any interruption of the supply. The transfer is initiated by a signal from the o[...]

  • Page 44

    LX: OPM_LPU_11U_5K0_10K_1US_V030 42 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g UPS Type : 5-11U 6-11U 8-11U 10-11U ENCLOSURE Sheet steel cubicle : VSD2 VSD2 VSD2 VSD2 Colour front : RAL 9006 (aluminum) Colour cabinet : RAL 9010 (w hite) Protection : IP 20 Dimensions (hxw xd, mm) : 680x313x730 680x313x73[...]

  • Page 45

    LX: OPM_LPU_11U_5K0_10K_1US_V030 43 GE DE LP 11U UPS: Installation / User Manual 3.0 (US) Digital En e rg y ™ LP Serie s g Dimensions Conduit Box Center of Gravity UPS cabinet, dimensions hxwxd: 680 x 310 x 710 mm 26.8 x 12.3 x 28.7 inch Center of gravity, position : H = 275 mm / 10.8 inch W = 155 mm / 6.1 inch D = 300 mm / 11.8 inch W D H front [...]

  • Page 46

    Digital Energy ™ LP Serie s g LP 5/6/8/10-11U installation drawings Model Heat dissipation Linear load 240 Volt Dimensions Air flow 100% load Rel. humidity non-cond. Altitude (max 4000m) Input wiring Output wiring 100% load 50% load h w d Weight Amb. temp. utility volt. 120V utility volt. 208V utility volt. 240V output volt. 120V output volt. 208[...]

  • Page 47

    Digital Energy ™ LP Serie s g LP 5/6/8/10-11U 208-240V input d h w CASTORS NORMAL: POSITION 1 (LOAD ON UPS) SERVICE: POSITION 2 (LOAD ON BYPASS) MANUAL BYPASS SWITCH INPUT/ OUTPUT TER MINAL S EARTH CONNECTION IS ESSENTIAL INPUT OUTPUT OPTION SLOTS RS232 / CONTACT, SEE BELOW SNMP CARD OR RELAY CA RD RPA CARD PARALLEL OPERATION BATTERY PA CK CONNEC[...]

  • Page 48

    Digital Energy ™ LP Serie s g LP 5/6-11U 120V input d CASTORS NORMAL: POSITION 1 (LOAD ON UPS) SERVICE: POSITION 2 (LOAD ON BYPASS) MANUAL BYPASS SWITCH INPUT/ OUTPUT EARTH CONNECTION IS ESSENTIAL INPUT OUTPUT OPTION SLOTS RS232 / CONTACT, SEE BELOW SNMP CARD OR RELAY CA RD RPA CARD PARALLEL OPERATION BATTERY PACK CONNECTOR CONTROLS / CIRCUIT BRE[...]