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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Giant P220, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Giant P220 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Giant P220. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Giant P220 should contain:
- informations concerning technical data of Giant P220
- name of the manufacturer and a year of construction of the Giant P220 item
- rules of operation, control and maintenance of the Giant P220 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Giant P220 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Giant P220, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Giant service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Giant P220.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Giant P220 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Seri e s P 200A Updated 6/00 Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual For Models: P217 P218 P219 P220 P221 P223 Contents: Installation Instructions: page 2 Pump Specifications: pages 3- 8 Parts List: page 9 Exploded View: page 10 Kits & Torque Specifications: page 11 Repair Instructions: pages 12-13 Trouble[...]
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Page 2
2 INSTALLATION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of pr[...]
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Page 3
3 P217A HORSEPOWER REQUIREMENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 1725 1.7 1.2 1.8 2.4 3.0 3000 3.0 2.1 3.1 4.2 5.2 3200 3.2 2.2 3.3 4.4 5.5 3450 3.4 2.3 3.5 4.7 5.9 Specifications Model P217A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crank- case and rotat[...]
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Page 4
4 NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crank- case and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock position. Exchange the oil fill and the oi[...]
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Page 5
5 Specifications Model P219A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crank- case and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock position. Excha[...]
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Page 6
6 Specifications Model P220A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crank- case and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock position. Excha[...]
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Page 7
7 Specifications Model P221A V olume ................................................................................................... Up to 2.21 GPM Discharge Pressure ................................................................................ Up to 2500 PSI * Inlet Pressure ..................................................................[...]
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Page 8
8 Specifications Model P223A V olume ................................................................................................... Up to 3.0 GPM Discharge Pressure ................................................................................ Up to 3000 PSI * Inlet Pressure ...................................................................[...]
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Page 9
9 ITE M PART NO. DESCRIPTION QTY. 16A 06562 Plunger Base (P223 Only) 3 16B 08455 Plunger Pipe (Excluding P223) 3 16B 07778 Plunger Pipe (P223 Only) 3 16C 08456 Tension Screw 3 16D 07676 Copper Gasket 3 17 08442 Wrist Pin 3 18 07770 O-Ring 3 19 08356-0010 Oil Seal 3 20 08444 Seal Case (Excluding P223) 3 20 06563 Seal Case (P223 Only) 3 21 08443 O-Ri[...]
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Page 10
10 Exploded View - P200A Series[...]
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Page 11
11 P200A SERIES REPAIR KITS Plunger Packing Kit Part # 09164 (Excluding P223) Item # Qty. Part # Description 23 3 08477 V-Sleeve, weep 23A 3 08087 V-Sleeve, brown 24 3 07904 Pressure Ring Plunger Packing Kit Part #09525 (P223 Only) Item # Qty. Part # Description 23 6 06315 V -Sleeve 24 3 06920 Pressure Ring Oil Seal Kit Part # 09144 Item # Qty. Par[...]
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Page 12
12 NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspe[...]
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Page 13
13 Reassembly sequence of the P200A series pump 1) If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. 2) Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly. Replace v-sleeve (23) over plungers (16).. 3) Generously lubricate v-sle[...]
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Page 14
14 PUMP SYSTEM MALFUNCTION MALFUNCTION The Pressure and/or the Delivery Drops Water in crankcase Noisy Operation Rough/Pulsating Operation with Pressure Drop Pressure Drop at Gun Excessive Leakage High Crankcase Temperature CAUSE Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer[...]
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Page 15
15 NOTES P200A DIMENSIONS (inches)[...]
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Page 16
GI ANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of char[...]