Giant P220-3000 manual

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Table of contents for the manual

  • Page 1

    Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Pump P220-3000 Contents: Installation Instructions: page 2 Pump Specifications: pages 3 Exploded View: page 4 Kits : page 4 Parts List: page 5 Torque Specifications: page 5 Pump Mounting Selection Guide: page 5 Recommended Repair Instructions: pages 6 - 7 Spare Parts Lis[...]

  • Page 2

    2 INST ALLA TION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of [...]

  • Page 3

    P220-3 000 HORSEPOWE R R EQUIREMEN TS R PM G PM 1000 PSI 1500 PSI 1 700 PS I 2000 P SI 250 0.7 0. 5 0.7 0. 8 1.0 500 1.3 0. 9 1.3 1. 5 1.8 1 000 2.7 1. 9 2.8 3. 2 3.7 1 450 3.8 2. 6 3.9 4. 5 5.2 1 750 4.7 3. 2 4.9 5. 5 6.5 3 Specifications Model P220-3000 NOTE: In order to drive the pump from the side opposite the present shaft extension, simply re[...]

  • Page 4

    4 Exploded View P220-3000 Pump Rep air Kit s P220-3000 Pump s Plunger Packing Kit Part # 09164 Item # Qty . Part # Description 2 3 3 08477 V -Sleeve, weep 2 3 A 3 08087 V -Sleeve, brown 2 4 3 07904 Pressure Ring Oil Seal Kit Part # 09144 Item # Qty . Part # Description 1 9 3 08356-0010 Oil Seal V alve Assembly Kit P art # 091 16 Item # Qty . Part #[...]

  • Page 5

    Pump Mounting Selection Guide Bushings 01074 - 24 mm Tapered H Bushing Pulley & Sheaves 01061 - 7.75 Cast Iron 1 gr. - AB Section 01062 - 7.75 Cast Iron - 2 gr. - AB Section Rails 01160 - Plated Steel Channel Rails (L=5.75x W=1.00x h=2.50) 01161 - Plated Steel Channel Rails (L=5.75x W=1.00x H=2.50) ITEM PART NO. DESCRIPT[...]

  • Page 6

    6 NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspec[...]

  • Page 7

    7 Reassembly sequence of the P220-3000 pump 1) If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. 2) Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly . Replace v-sleeve (23A) over plungers (16).. 3) Generously lubricate v-sleev[...]

  • Page 8

    GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charg[...]