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Table of contents for the manual
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Page 1
MO DE L G0 50 8 1 0 HP INDU S TRI A L DU ST C O L L E CT OR O W NER'S M ANU AL COPYRIGHT © NOVEMBER, 20 0 6 BY GR IZZL Y INDUSTRIAL , INC. W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE REPR ODU CED I N A NY SH APE OR FORM WI TH OUT T HE WR IT T EN APPROV A L O F G RI Z ZL Y IN DUS TR IAL , I NC. #TS833 5 PRINTED I N T AIWAN[...]
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T a ble o f Con tents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ............................[...]
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-2 - G0 508 1 0 HP Industrial Dust Collec tor If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 E-Mail: manuals@grizzly.com We stand behind our machines. If you have any service questions or parts requests, p[...]
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G050 8 1 0 HP Industrial Dust Collector -3 - Mach ine Data She et MODEL G0508 10 HP INDUSTRIAL DUST COLLECTOR Customer Ser vice #: (57 0) 5 46 -96 63 • T o Order Call: ( 80 0) 523- 4 7 77 • F a x #: (8 00) 4 38 -59 0 1 MA C HINE D A T A SHEE T Product Dimensions: Weight ...........................................................................[...]
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- 4- G0 508 1 0 HP Industrial Dust Collec tor Bag Information Number of Upper Bags .................................................................................................................................... 4 Upper Bag Capacity .................................................................................................................[...]
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G050 8 1 0 HP Industrial Dust Collector -5 - Identi fi cat ion A. Upper Filter Bag B. Collector C. Lower Collection Bag D. Caster E. Upper Bag Hanger Assembly F. Inlet G. ON/OFF Power Switch H. Motor I. Base Figure 1. Dust collector, front view. A B C D E F G H I[...]
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- 6 - G050 8 1 0 HP Industrial Dust Collector ?[...]
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G050 8 1 0 HP Industrial Dust Collector - 7 - Safe t y Ins tru ctio ns fo r M ac hi ner y ?[...]
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-8- G050 8 1 0 HP Industrial Dust Collector No list of safet y guidelines can b e co mplete. E ver y shop environment is dif fer ent . Always consider safety first, as it applies to your individual working conditions. Us e t his and other machiner y with caution and resp ect . Fail ure to do so could r esult in se rious per- sonal injur y , dam age[...]
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G050 8 1 0 HP Industrial Dust Collector -9 - Serious personal in jur y could occur if you connect your machine to t he p ower source before y ou have c ompleted t he set up p ro - cess . DO NOT conn ect the machine to the power source until inst ructed to do so. 220 / 4 40 V 3 - P hase S E C T I O N 2: C I R C U I T R E Q U I R E M E N T S The Mode[...]
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- 1 0 - G0 508 1 0 HP Industrial Dust Collector W e ar safety glas ses dur- ing th e e ntire s et up pro - cess ! Th is ma chi ne p re se nt s se ri ou s i nju r y ha za r ds to untraine d us ers. Re ad through t his entire manu - al to b ecome fa miliar with the controls and op era - tions before star ting the machine ! Set Up Safe t y SE CTION 3 [...]
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G050 8 1 0 HP Industrial Dust Collector - 1 1 - In ve nt or y After all the par ts hav e been removed from the two box es, you should hav e the following items: Contents ( Figure 2 – 4 ) Qt y A . Main H ousing wit h M otor ............................ 1 B. Inlet ............................................................. 1 C. C ollectors ......[...]
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- 1 2- G0508 1 0 HP Industrial Dust Collec tor Figure 6. Caster mounted on base. Caster Mounting Caster Fl oor Lo ad Refe r to the Machine D ata S heet on Page 3 for the weight and footprint spec ifications of your machine. Some flo ors may re quire ad ditional reinfo rcement to sup por t both the mac hine and operator . Pl ace men t Loca tio n Con[...]
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G050 8 1 0 HP Industrial Dust Collector - 1 3 - 5. Attach the supporting legs to the housing bracket with 5 ⁄ 16 "-18 x 1 ⁄ 2 " flange bolts. 6. Position the base on top of the supporting legs (see Figure 8 ). Figure 8 . Base attached to supporting leg. Flange Bolts 10. With assistance, position and hold the collec- tor so the holes i[...]
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- 1 4 - G050 8 1 0 HP Industrial Dust Collector 17. Slide the hanger into the hanger support, aligning the two holes on each part. 18. Secure this hanger assembly with two 1 ⁄ 4 "-20 x 1 ⁄ 2 " flange bolts (see Figure 11 ). Figure 11. Hanger attached to hanger support. Hanger Hanger Support 19. Mount the hanger assembly on the protrud[...]
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G050 8 1 0 HP Industrial Dust Collector - 1 5 - 25. Slip the bottom of the bag over the top lip of the collector so that the bag clamp is com - pletely over the lip as well. 26. Fasten the locking mechanism of the bag clamp to secure the bag to the collector (see Figure 14 ). 27. Slip the lower collection bag over the bottom lip of the collector an[...]
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- 1 6 - G050 8 1 0 HP Industrial Dust Collector Once assembly is complete, test run your machine to make sure it runs properly. To test run the dust collector: 1. Make sure you have read and understand all of the safety instructions starting on Page 6 of this manual, and make sure the machine is set up properly. 2. Connect the dust collector to the[...]
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G050 8 1 0 HP Industrial Dust Collector - 1 7 - Duct M at er ial General The Model G0508 can be operated as either a sta- tionary or mobile unit. There are advantages and disadvantages to both set-ups. The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the station - ary system is more versatile[...]
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- 1 8 - G0508 1 0 HP Industrial Dust Collector There are quite a number of options when it comes to metal du ct, but metal duct t hat is spe - cially manufactured for dust collec tion is the best choice. When selecting your metal duct, choose high quality metal duc t wit h smo oth welded inter - nal seams that will minimize air flow resistanc e . T[...]
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G050 8 1 0 HP Industrial Dust Collector - 1 9 - St ep 1. Dec ide Wh o Will De sig n For most small -to-medium sized shops, y ou can design and build the d ust c ollection system your - self without hiring engineers or consult ants. W e ha ve in cluded some basic information here to g et you star ted on a dust collectio n system d esign. If y ou ha [...]
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-20- G 0508 1 0 HP Industrial D ust C ollector 3. Directional changes should be kept to a mini- mum. The more directional change fittings you use directly increases the overall resis - tance to airflow. 4. Gradual directional changes are more effi- cient than sudden directional changes (i.e. use the largest corner radius possible when changing hose[...]
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G050 8 1 0 HP Industrial Dust Collector - 21 - De ter min ing Ma in Lin e Duct Si ze The g eneral rule of thumb for a main line duct is that the veloc ity of the air flow must not fall below 350 0 FP M. For small/ medium siz ed shops, using the inlet siz e of the dust collec tor as the main line duc t size will usually keep the air velocit y abov e[...]
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-22- G0508 1 0 HP Industrial Dust Collec tor Ca lcu lat ing Du ct Res ist anc e Adding duct work, elbows, branc hes and any other components to a duc t line increases air flow resistance (static pressure los s). T his resistance can be minimized by u sing rigid (smooth) pipe and gra dual cur v es, as op posed t o fle xible pipe and 90˚ elbows. T o[...]
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G050 8 1 0 HP Industrial Dust Collector -23- Note : W hen calc ulating sta tic pr essure loss to determine if multipl e li nes can be left o pen at the same time, o nly in clude the main li ne nu mbers once. 5. Compare the total static pressure loss for that line to the maximum static pressure rating of 21 inches (refer to the Machine Data Sheet on[...]
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-2 4- G 0508 1 0 HP Industrial Dust Co llector Always guard against static electrical build up by grounding all dust collection lines. We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up. Wire connections at Y’s and T’s should be made with wire [...]
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Page 27
G050 8 1 0 HP Industrial Dust Collector -25- Figure 37. Rigid Metal Flex Hose. H7216—5" x 5' Rigid Metal Flex Hose H7217—6" x 5' Rigid Metal Flex Hose H7218—7" x 5' Rigid Metal Flex Hose H7219—8" x 5' Rigid Metal Flex Hose H7220—9" x 5' Rigid Metal Flex Hose This flex hose provides just en[...]
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-26- G0 508 1 0 HP Industrial Dust Collec tor Figure 38. Metal elbow examples. Metal Elbows These industrial metal elbows are available from 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. Also, avail- able with a 90˚ long radius curve. Call (800) 523- 4777 or visit www.grizzly.com for more informa- tion and pricing. 45° 60° 30° 90° L[...]
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G050 8 1 0 HP Industrial Dust Collector - 27 - G6163—4" Clamp G7343—5" Clamp G7361—6" Clamp H5228—7" Clamp H5238—8" Clamp H5253—9" Clamp These c lamps featur e lev er latches and foam seals, and secure around the rolled ends of fit - tings and pipe. Figure 43. Dust collection pipe clamps. G0572—Hanging Ai[...]
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Page 30
-28- G050 8 1 0 HP Industrial Dust Collector SE CTION 6 : OP ERA TIONS DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines. A dust collector should NEVER be used as a shop vacuum. For safest use, wear a respirator and use an air cleaner in addition to the dust collector. All dust collector[...]
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Page 31
G050 8 1 0 HP Industrial Dust Collector -29- SE CTION 7 : MAINT EN ANC E Disconnect power to the machine when perform - ing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Sched ul e For optimum per formance from your machine, follow this maint enance schedule and refer to an y specific instru cti[...]
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Page 32
-3 0 - G0508 1 0 HP Industrial Dust Collector This se ction is provided for you r convenience — it is not a su bstitute for the Grizzly Ser vi ce De partment. If you need help troubleshooting, need replacement parts, or are unsure of how to perform t he procedures in this section, please call our T echnical Supp ort at (570) 5 46 -96 63. SE CTION[...]
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G050 8 1 0 HP Industrial Dust Collector -3 1 - SYMPTO M POS SIB LE CAUSE CORR ECTI VE A CT IO N Loud, re petit iou s n oise, or excess ive v ibrat ion co ming from du st coll ecto r . 1 . D ust co llec tor is not on a flat sur fac e an d wo bbl es. 2. Im pell er f an i s d amage d and unb alanc ed . 3. T he m otor mount ing is loo se. 4. Im pell er[...]
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-32- G050 8 1 0 HP Industrial Dust Collector Elect ri cal Compo nents Figure 47. G0508 220V switch. Figure 49. G0508 220V motor. Figure 48. G0508 motor wiring diagrams.[...]
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G050 8 1 0 HP Industrial Dust Collector -33 - Wi r in g Dia gra m ?[...]
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-3 4- G0 508 1 0 HP Industrial Dust Collec tor P ar ts Brea k do wn ?[...]
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G050 8 1 0 HP Industrial Dust Collector -35 - P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P5954001 CASTER 18 P0508018 BAG CLAMP 2 PB09 HEX BOLT 5/16-18 X 1/2 19 P0508019 HANGER SUPPORT 3 P0508003 BASE 20 P0508020 HANGER 5 P0508005 SUPPORTING LEG 21 P0508021 SWITCH 220VAC 3-P 6 P0508006 MAIN HOUSING 22 P0508022 POWER CORD 7 P05080[...]
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-3 6- G 0508 1 0 HP Industrial Du st C ollector Lab el P lacemen t Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact [...]
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G050 8 1 0 HP Industrial Dust Collector -37 - Grizzly Industrial, Inc. warrants ev er y produc t i t sells for a period of 1 year to the original purchaser from the date of purchase. This warranty d oes not a pply to defects due direct ly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is G[...]
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